Aircraft Maintenance Handbooks

U.S.
Department of Transportation
Federal Aviation Administration
Advisory Circular
AC 121-1A DATE: 7/7/1978
121-1A 4 7/7/78
AC No: Change: Date: Initiated by: Subject:
AFS-320 STANDARD OPERATIONS SPECIFICATIONS - AIRCRAFT MAINTENANCE HANDBOOK
1.
PURPOSE. This handbook provides procedures acceptable to the Federal Aviation Administration which may be used by operators when establishing inspection intervals and overhaul times. A list of sample Operations Specifications - Aircraft Maintenance, General, for aircraft currently being used in air transportation, is incorporated in this document to further aid the operator in preparing his program. CANCELLATION. a. This advisory circular cancels:
2.
Advisory Circular 120-21, Aircraft Maintenance Time Limitations, dated 6/24/66. Advisory Circular 120-24A, Establishment and Revision of Aircraft Engine Overhaul and Inspection Periods, dated 2/25/69. Advisory Circular 121-1, Standard Maintenance Specifications, dated 12/15/62.
b.
c.
3.
HOW TO ORDER THIS HANDBOOK. This publication is furnished free of charge. Additional copies may be ordered from: Department of Transportation Distribution Operations Unit, TAD 484.3 Washington, D.C. 20591 Identify the publication in your order as:
FAA AC No. 121-1A, Standard Operations Specifications - Aircraft Maintenance Handbook Dated: June 26, 1973
4.
CHANGES TO THIS HANDBOOK. Revised pages to this Advisory Circular will be transmitted by Advisory Circular Changes. If you order the basic handbook, we will put your name on the mailing list to receive changes.
/s/ C. R. Melugin, Jr. Acting Director, Flight Standards Service TABLE OF CONTENTS Page No. CHAPTER 1. 1. 2. 3. 4. 5. 6. 7. 8. INTRODUCTION. Purpose. Eligibility. Cancellation. Definitions. General. Revision of Time Limitations - General. Airframe - Revision of Time Limitations. Powerplant and Associated Appliances - Revision of Time Limitations. 9. Appliances - Revision of Time Limitations. 10. Reliability vs. Hardtime Conversion. 11. Emergency Equipment. 12. Avionics and Instruments. 13.-15. Reserved. 1 1 1 1 1 2 5 6 6 7 7 7 7
CHAPTER 2. PRORATION. 16. Purpose. 17. Application. 18. Scope and Limitations. 19. Data Required. 20. Proration Formula. 21.-25. Reserved. APPENDIX 1. ADDITIONAL PRORATION SAMPLE DATA. (30 pages)
9 9 9 9 11 13
FIGURE 1.
TRANSFER OF AIRCRAFT FROM A BLOCK/PATTERN SYSTEM TO A ONE-TIME OVERHAUL. TRANSFER OF AIRCRAFT FROM A BLOCK/PATTERN SYSTEM TO A BLOCK/PATTERN SYSTEM. TRANSFER OF AIRCRAFT FROM A ONE-TIME OVERHAUL TO A BLOCK/PATTERN SYSTEM
FIGURE 2.
FIGURE 3.
(BUYERS APPROVED OH TIME LIMIT HIGHER
THAN PREVIOUS OPERATORS). FIGURE 4. TRANSFER OF AIRCRAFT FROM A ONE-TIME OVERHAUL TO A BLOCK/PATTERN SYSTEM (BUYERS APPROVED OH TIME LIMIT LOWER THAN PREVIOUS OPERATORS).
13
FIGURE 5.
FORMAT FOR PRESENTATION OF PRORATION DATA ON AIRCRAFT BEING TRANSFERRED. 17 TRANSFER OF PREVIOUSLY PRORATED AIRCRAFT. 19 PROCEDURE FOR CONVERTING CALENDAR OVERHAUL (MONTHS) TO HOURS SINCE OVERHAUL FOR PRORATION PURPOSES. 21 METHOD OF DEPICTING AREAS, SECTIONS, COMPONENTS ETC., THAT ARE TIED TO A SPECIFIC BLOCK.
FIGURE 6. FIGURE 7.
FIGURE 8.
23
FIGURE 9.
OPERATIONS SPECIFICATIONS -- PREFACE PAGE FOR AIRCRAFT ON PRORATED TIME. 25
FIGURE 10. OPERATIONS SPECIFICATION, AIRCRAFT MAINTENANCE -- GENERAL. FIGURE 11. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- PREFACE PAGE FOR AIRCRAFT ON PRORATED TIME. * FIGURE 12. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- PREFACE PAGE FOR AIRCRAFT UTILIZING A PREVIOUS OPERATORS PRORATED TIME. STANDARD SPECIFICATIONS OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- AVIONICS (ALL AIRCRAFT). OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- DART 510 AND DART 525. WITHDRAWN -- CHG 1. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- PRATT AND WHITNEY R2000 SERIES.
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APPENDIX 2.
FIGURE 1.
FIGURE 2.
FIGURE 3. FIGURE 4.
FIGURE 5.
OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- PRATT AND WHITNEY R2800 AND R-2800C-CA-CB SERIES. WITHDRAWN -- CHG 1. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- WRIGHT 1820 AND PRATT AND WHITNEY R-1830 SERIES. WITHDRAWN -- CHG 1. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- WRIGHT AERO C18 SERIES.
FIGURE 6. FIGURE 7.
13
FIGURE 8. FIGURE 9.
17
FIGURE 10. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- WRIGHT AERO TC18 SERIES. FIGURE 11. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- CONVAIR CV-240/340/440.
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21
FIGURE 12. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- CURTISS WRIGHT C46 SERIES. 25 FIGURE 13. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - DOUGLAS DC-3 SERIES. FIGURE 14. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - DOUGLAS DC-4 SERIES. FIGURE 15. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - DOUGLAS DC-6, DC-7. FIGURE 16. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - LOCKHEED L-049/749/1049/1649. FIGURE 17. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - MARTIN M-202/404. FIGURE 18. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - VISCOUNT 745D/810. FIGURE 19. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - LOCKHEED L-188 A & C. FIGURE 20. OPERATIONS SPECIFICATIONS, AIRCRAFT
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35
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MAINTENANCE - ALLISON 501-D13 ENGINE AEROPRODUCTS PROPELLER. FIGURE 21. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - BOEING 707/720. FIGURE 22. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - DOUGLAS DC-8/F AND DC-8-61/61F. FIGURE 23. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - LOCKHEED MODEL 382. FIGURE 24. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - CONVAIR CV-880. FIGURE 25. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - FAIRCHILD F-27. FIGURE 26. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - CONVAIR CV-990. FIGURE 27. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - JET COMMANDER 1121. FIGURE 28. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - DOUGLAS DC-8-62/62F. FIGURE 29. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - DOUGLAS DC-8-63/63F. FIGURE 30. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- LOCKHEED MODEL 300 (C-141A). FIGURE 31. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- LOCKHEED JETSTAR - MODEL 1329. FIGURE 32. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- SHORT TURBO-SKYVAN (SC-7). FIGURE 33. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- SIKORSKY S-61L/N HELICOPTER. FIGURE 34. OPERATIONS SPECIFICATIONS, AIRCRAFT
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233
MAINTENANCE -- LEAR MODEL 24/24B/25.
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FIGURE 35. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- FAN JET FALCON - 20. FIGURE 36. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- HAWKER-SIDDELEY DH-125 SERIES. FIGURE 37. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- HFB 320 HANSA JET. FIGURE 38. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- BOEING 727. FIGURE 39. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- DOUGLAS DC-9. FIGURE 40. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- HAWKER-SIDDELEY 748 SERIES 2A. FIGURE 41. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- FAN JET FALCON - 10. FIGURE 42. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- GATES LEARJET MODELS 35/36. * FIGURE 43. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE -- SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A AND 262A/M-298.
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STANDARD OPERATIONS SPECIFICATIONS - AIRCRAFT MAINTENANCE CHAPTER 1. 1. INTRODUCTION
PURPOSE. This document prescribes, for air carrier aircraft of 12,500 pounds or over certificated takeoff weight, reasonable methods of determining initial overhaul time limits and period inspection intervals for both new and used airframes, powerplants, propellers, and appliances. Under the provisions of Federal Aviation Regulations 121 and 127, the FAA approves for each aircraft, "Operations Specifications - Aircraft Maintenance," which contain maintenance intervals for airframes, powerplants,
propellers, and appliances. Such approved overhaul time limits and maintenance intervals apply only to the aircraft used by each individual air carrier and are not transferable from one air carrier to another.
2.
ELIGIBILITY. Standard Operations Specifications - Aircraft Maintenance, or Maintenance Review Board time limits, may be applied to aircraft being placed in FAR 121, 127, and 135.2 operations. DEFINITIONS. follows: a. Terms as used in this document are defined as
3.
Aircraft. An aircraft is any contrivance now known or hereafter invented, used, or designed for navigation of or flight in the air, including airframes, powerplants, propellers, and appliances. Previous Operator. Previous Operator is the last operator who utilized the aircraft prior to its sale or lease. Seller. Seller is the same as Previous Operator.
b.
c. d.
New Operator. A new operator is a person who acquires an aircraft, through purchase or lease, for operation in accordance with his operating certificate, and who HAS NOT had a previously approved maintenance program for such type aircraft. Buyer. A "Buyer" is a person who acquires an aircraft, through purchase or lease, for operation in accordance with his operating certificate, and who HAS an approved maintenance program for such type aircraft. Approved Time Limits. Approved time limits are those which appear on the carrier's approved "Operations Specifications - Aircraft Maintenance," FAA Form 1014. (OMB 04-R0075) Maintenance Review Board. A Maintenance Review Board is a body of FAA maintenance specialists organized to evaluate and establish inspection and overhaul time limits for transport aircraft intended for use in U.S. air carrier operations. Maintenance Review Board Reports. That document formulated by the Maintenance Review Board that
e.
f.
g.
h.
provides an acceptable initial maintenance program for a specific aircraft or powerplant. i. Proration. A process by which an operator calculates the time since overhaul on a newly acquired airframe and its installed powerplants, propellers, and appliances when his approved overhaul time differs from that of the previous operator.
j.
On Condition. Items and appliances listed as "On Condition" must be restricted to components on which a determination of continued airworthiness may be made by inspections, measurements, or tests. These "On Condition" functions are to be performed within the time limitations prescribed for the inspection or check. Performance tolerances and wear or deterioration limits shall be contained in the air carrier's maintenance manual. If an item or appliance cannot be maintained in a condition of continued airworthiness by use of "On Condition" procedures, it must be placed on specific time limitation control or be controlled by an acceptable standard for determining time limitations (e.g., hard time or condition monitoring). Additional criteria to be used in determining the eligibility of an item or appliance for "On Condition" are: (1) Perceptibility of wear or other deterioration of moving parts. Adaptability to inspection for detection of corrosion and internal structural integrity when such parts or areas have an appreciable effect on continued airworthiness.
(2)
k.
Direct Inclusion. A process by which the buyer places a newly acquired aircraft into his approved maintenance program for that type aircraft utilizing the existing times of the airframe, powerplants, and appliances.
4.
GENERAL. a. Three acceptable means currently in use for establishing initial maintenance programs are as follows:
(1)
Advisory Circular 121-1A, Standard Operations Specifications -- Aircraft Maintenance. Maintenance Review Board Reports. Advisory Circular 120-17A, Maintenance Control by Reliability Methods. *
(2) * (3)
b.
Maintenance Review Board reports, which are formulated at the time of equipment manufacture, are valid only until such time as the limits are published in AC 121-1A. This transfer of limits from the MRB report to
AC 121-1A is accomplished only after sufficient satisfactory service experience has been accumulated that warrants an updating or revision of the original MRB limits. c. When a non-air carrier aircraft is acquired (e.g., one operating under FAR Part 91, the military, or foreign), the initial time limits for the new operator will be those set forth in the Standard Operations Specifications - Aircraft Maintenance or the MRB report, whichever is applicable. The time remaining to overhaul for the new operator will be the difference between the actual TSO and the newly approved time limit providing the actual TSO is the lower of the two figures. When a non-air carrier aircraft is acquired (e.g., one operating under FAR Part 91, the military or foreign), the initial time limits for the buyer may be established by using either direct inclusion or proration in accordance with the provisions of Chapter 2. In this type of situation, if proration is to be used, the times shown in the Standard Operations Specifications - Aircraft Maintenance or the MRB report (whichever is applicable to the aircraft in question) are to be used as the seller's approved overhaul time and this figure will serve as the basis for the proration computation. In the event an air carrier aircraft is acquired by a new operator or buyer, up to 30 hours of time may be accumulated under FAR Part 91 without the provisions of the above paragraph c being invoked. The times listed in AC 121-1A (as in the case of MRB reports) are recommended starting times. They may be
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f.
reduced if an investigation of the proposed operation indicates that lower time limits are advisable in the interest of safety. g. Higher starting times may be approved providing sufficient justification is provided to the assigned maintenance inspector by the operator. In making this determination, consideration shall be given to the following: (1) Type of intended operations (geographical areas of operation). The operator's experience in handling aircraft equal in complexity to the new equipment.
(2)
(3)
The scope and depth of training provided for maintenance personnel on the new aircraft. The competency and capability of the carrier's maintenance and quality control organizations. The adequacy of the maintenance and inspection programs. The adequacy of all facilities and equipment required for the maintenance of the equipment involved. Calendar time vs. utilization on the aircraft to be transferred. Long periods of idle storage time or extremely low utilization over a period of time can and often does have an appreciable ill effect on the integrity of an aircraft. Careful consideration must be given to this time element by the assigned inspector prior to putting the aircraft on a new certificate. Acceptance checks, which are a necessary part of the certification procedure must take into account the effects of calendar time and assure that the product is airworthy. Industry-wide service history. Previous operator's use of a reliability program.
(4)
(5)
(6)
(7)
(8) (9) h.
Appliances of the same make and basic models as those currently in use by an operator and which are installed
in a newly acquired aircraft of a different type are eligible for approval at the operator's approved overhaul time providing it can be determined that environmental factors will not have an adverse effect on them. i. For those aircraft not listed in AC 121-1A or an MRB document, the basic principle followed by the Administrator will be that the inspections, checks, maintenance, or overhaul be performed at times well within the expected or proven service life of each component of the aircraft. In determining what the expected or proven time limitations of an aircraft or any of its components might be, the Administrator will consider the following factors:
(1) (2) (3) (4)
Geographical area or areas of operation. Engine operating power, procedures, etc. Number of landings, long haul vs. short haul. Maintenance organization and inspection procedures. Other operators' service experience. Manufacturer's recommendations. Service history.
(5) (6) (7)
Special reliance will be placed on service experience, including the information obtained from tests, inspections, or measurements that were performed while accumulating service experience. The maintenance program should specify the maintenance checks, inspections, and overhauls to be performed and the times at which they will be accomplished. j. An aircraft maintained in accordance with the provisions of a reliability program may be incorporated into another operator's maintenance system by direct inclusion under the terms of the previous or present operator's reliability program, if the PMI/PAI determines that the maintenance controls established relate realistically and responsively to operating
experience. NOTE: It is intended that the specific needs of the operator, in terms of operating philosophy, recordkeeping practices, statistical and data processing, be thoroughly evaluated prior to program approval. Areas of program compatibility to be considered are: (1) Adequacy of organizational structure; (2) Suitability of data collection and analysis system; and (3) Timeliness of corrective action program. Additional information that may prove useful can be found in AC 120-17A. * k. In the event an operator and the assigned PMI/PAI cannot reach an agreement in the application of either program, the assigned inspector should contact the regional office for guidance. If further guidance is needed the Chief, Air Carrier Airworthiness Branch, AFS-230, Washington, D.C., should be contacted by the regional office. *
5.
REVISION OF TIME LIMITATIONS - GENERAL. a. The inspection and overhaul time limitations applicable to airframes, powerplants, propellers, and appliances are normally revised on the basis of service experience unless controlled by a reliability program in accordance with AC 120-17A. Increases in such time limitations may be made as often as the operator can submit proper justification and substantiation to warrant a time increase. The justification should indicate that such increases will not adversely affect airworthiness of the aircraft. When the service records indicate that any component or subcomponent consistently requires repair, adjustment, or other maintenance because of damage, wear, or deterioration, within the current time limitations, the operator will be responsible for initiating corrective action. Time limitations may be established in terms of hours of operation, cycles, multiples of engine overhaul periods, or multiples of inspection periods. Time limitations for components on which deterioration is not necessarily a function of operation hours, such as electronic units, emergency flotation equipment,
b.
c.
d.
etc., may be established in terms of calendar months. 6. AIRFRAME - REVISION OF TIME LIMITATIONS. a. The increases of time limitations for overhaul or major inspections of airframes are normally based on evaluation of all pertinent service records and/or examination of at least one aircraft, of the model involved, that has been operated within five percent of the currently approved time limitation; or Any other method acceptable to the assigned principal maintenance inspector such as industry experience, etc., may also be used when sufficient justification can be furnished by the operator. When a pattern or block overhaul type of maintenance system is used, it will be permissible to reschedule individual items in another block or pattern, if performance and condition of the specific item warrants such an increase.
b.
c.
7.
POWERPLANT AND ASSOCIATED APPLIANCES - REVISION OF TIME LIMITATIONS.
a.
Increases in engine overhaul periods may be approved in increments mutually agreed upon by the operator and the assigned principal maintenance inspector. Increase in time limitations are normally considered on the basis of satisfactory service experience and a teardown examination of one exhibit engine. The engine chosen for exhibit should have operated to within five percent of the currently approved time limitation; or Any other method acceptable to the assigned principal maintenance inspector such as industry experience, etc., may also be used to increase engine overhaul periods when sufficient justification can be furnished by the operator. Engine accessories may be operated to multiples of the approved engine overhaul limit if it can be shown that satisfactory service and overhaul experience justifies the increase and will not adversely affect the airworthiness of the component involved.
b.
c.
8.
APPLIANCES - REVISION OF TIME LIMITATIONS. Increases in established times for inspection, bench test, or overhaul
periods are normally based on consideration of the following factors: (1) geographical area or areas of operation; (2) number of landings, long haul vs. short haul; (3) maintenance organization and inspection procedures; (4) manufacturers' recommendations; and (5) service history. When electrical/electronics appliances are maintained on an "on condition" basis, special consideration should be given to the continued airworthiness of mechanical components of such equipment. 9. RELIABILITY VS. HARDTIME CONVERSION. The following procedures apply to aircraft transferred from a nonoverhaul program (maintenance control by reliability methods) to a program utilizing hard times. a. The record of last overhaul which is required by section 121.380 will be used to determine time on units which have been overhauled. When a record of last overhaul is not available for units not subject to overhaul (for example, units under reliability control), the carrier will determine TSO or TSN on each unit by subtracting total time on aircraft at the time of unit installation from the total time on the aircraft at the time of change to an overhaul program. The time on each unit so determined will be used to determine time remaining to overhaul on the new
b.
program. c. If adequate records are not available to determine TSO or TSN, the unit involved will have to be overhauled before further use.
10.
EMERGENCY EQUIPMENT. The inspection periods for first aid kits, flotation equipment, evacuation slides, and other emergency equipment should assure the continued serviceability and immediate readiness of such equipment for its intended emergency purposes. Major inspection periods are established for the purpose of determining that all components of the emergency equipment are complete and serviceable and may be expected to remain in this condition until the next major inspection or actual use under emergency conditions. AVIONICS AND INSTRUMENTS. All Operations Specifications, Aircraft Maintenance, must identify the manufacturer and model number of the major components in ATA systems 22, 23, 24, 31, 33, 34, and 77. If the operator chooses, the major
11.
components and required data can be listed in any other approved manual or document provided that the manual or document is identified in the approved Maintenance Specifications, preferably in the General section. 12.-15. RESERVED. CHAPTER 2. 16. PRORATION
PURPOSE. Proration is a mathematical procedure used to determine the percent of overhaul time expended by one operator and to establish the time remaining to overhaul for the new operator. As new type equipment becomes available, many air carriers acquire this new equipment and sell or lease their older equipment to other air carriers. Since the older equipment has accumulated a certain amount of time in service, it is desirable to transfer this time as it applies to an airframe and its installed powerplants, propellers, and appliances to the buyer. This "time in service" may be phased in or prorated to the approved overhaul time of the buyer to permit further utilization of the affected items without the need for immediate overhaul. APPLICATION. a. When a buyer's approved overhaul time limits are lower than those of the seller, the buyer has two options: (1) He (the buyer) may elect to use the proration process.
17.
(2)
The buyer may elect to use direct inclusion providing the previous operator's actual time since overhaul is less than the buyer's approved overhaul time limit.
b.
When the direct inclusion option is used, the difference between the buyer's approved overhaul time limit and the previous operator's actual time since overhaul will determine the time remaining to overhaul for the buyer. When the buyer's approved overhaul time limit is higher than that of the seller, proration procedures should be used to adjust the time since overhaul. However, based upon the buyer's assigned PMI's comparison of the buyer's and seller's maintenance program for similarity, direct inclusion may be used if both
c.
programs are found comparable. 18. SCOPE AND LIMITATIONS. a. An operator's responsibility for maintaining his aircraft in an airworthy condition is in no way lessened by proration of the aircraft's time since overhaul. All times obtained by use of the proration formula may be rounded out to the nearest 10-hour figure. The percentage of aircraft overhaul time expended is computed on the basis of the previous operator's actual time since overhaul. When block/pattern overhaul time is to be prorated, each block/pattern shall be treated separately, as though a complete aircraft were being prorated. (See Appendix 1, Figures 1 and 2.) The operator will not be permitted to change aircraft records to reflect only the adjusted time since overhaul. The operator will be required to maintain adequate records showing the adjusted time since overhaul and the actual time since overhaul. No partial proration will be acceptable. If a carrier elects to prorate, then the airframe and all its installed powerplants, propellers, and appliances will also be prorated. Spare engines and propellers acquired by the buyer at the time of sale or at a later date with "time in service" may also be prorated.
b.
c.
d.
e.
f.
g.
Aircraft components that are life-limited and airworthiness directives may not be prorated. Amendments to "Operations Specifications - Aircraft Maintenance," which increase overhaul time limits, are applicable to all aircraft of the same type and model operated by a carrier. Such time increases would apply equally to aircraft operating on a prorated time basis as well as to the others in the fleet. Aircraft operating on prorated times will not have the time increase prorated, but will be credited with the entire increase. "Operations Specifications - Aircraft Maintenance," and
h.
i.
the applicable preface page which established prorated time limits, will be cancelled when the aircraft, powerplants, propellers, and appliances to which they relate are first overhauled. Thereafter, overhaul will be accomplished in accordance with the operator's approved overhaul time. j. For proration purposes, aircraft obtained from military or non-air carrier civilian sources will be assigned the Standard Operations Specifications - Aircraft Maintenance or Maintenance Review Board Report times as applicable to the particular aircraft. Any foreign air carrier aircraft listed in the Standard Operations Specifications - Aircraft Maintenance or an applicable Maintenance Review Board Report may be phased into a U.S. air carrier's program, through the proration formula, provided the U.S. operator presents satisfactory evidence which indicates that the program under which the aircraft was maintained is at least equivalent to a program approved by the FAA for a similar type of aircraft. Aircraft acquired by either a "new operator" or "buyer" (see definitions, Chapter 1, paragraph 4) may enter service via proration or direct inclusion. The reason for the difference in terminology lies in the fact that a new operator will be limited by the maximum times set forth in the Standard Operations Specifications - Aircraft Maintenance (Appendix 2) or the applicable MRB report. On the other hand, a "buyer" will have previously established time limits for the particular aircraft in question. For ease in presenting proration sample exercises shown in Appendix 1, the terms "new operator" and "buyer" are used interchangeably.
k.
l.
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DATA REQUIRED. The following data will be submitted to the assigned air carrier maintenance inspector by the operator, when he desires to apply for approval of prorated overhaul times: a. All "Operations Specifications - Aircraft Maintenance" containing the overhaul time limits utilized for the particular aircraft by the previous operator. If the Operations Specifications do not show hours, the buyer shall submit such other specifications or documents which will, in fact, establish the overhaul time limits in hours. If a conversion to hours is necessary, the
computations used for the conversion will be included (see Appendix 1, Figure 7). b. All "Operations Specifications, Preface Pages" pertinent to the particular aircraft. This is essential because the previous operator may have operated the subject aircraft in accordance with a preface page showing utilization of adjusted time since overhaul calculated in accordance with the proration formula. A document itemizing (for airframe, powerplants, propellers, and appliances): (1) The previous operator's: (a) (b) (c) (2) Approved overhaul time. Time since overhaul. Percent of overhaul time used.
c.
The buyer's: (a) (b) (c) Approved overhaul time. Prorated time since overhaul. Prorated time remaining to overhaul.
(See Appendix 1, Figure 5.) d. When a block/pattern or similar overhaul system was used by the previous operator, a document will be submitted showing: (1) The time since overhaul for each block or pattern together with a list of items which are part of the block or pattern (see Appendix 1, Figure 8).
(2)
The time since overhaul for each individual item on the aircraft.
e.
"Operations Specifications - Aircraft Maintenance" or a "Proration Document" containing prorated times for each aircraft operating on prorated times. In either of these cases, a pertinent preface page must be prepared and submitted.
(1)
In the first case where the approved prorated times are listed on "Operations Specifications - Aircraft Maintenance" pages, a preface page such as that shown in Appendix 1, Figure 9, will be executed. Where a proration document is used to list prorated times in lieu of showing them on the "Operations Specifications - Aircraft Maintenance" pages, a document shall be prepared for each aircraft operating on prorated times. Each document shall be clearly identified and each shall be made a part of the Operations Specifications by means of a preface page such as the example shown in Appendix 1, Figure 11. The information required by item 15c will provide the supporting data for these specification pages or documents.
(2)
(3)
The aforementioned documents are essential to the application of the formula in establishing the adjusted time since overhaul on each component, area, section, etc., of the aircraft because if the proration formula has been used by the previous operator of the aircraft involved, the time since overhaul figures presented in the document will not be the same as the actual hours of time in service since the last overhaul of the component, area, etc. The proration formula for the buyer should be calculated, using the actual time since overhaul figures maintained by the previous operator. 20. PRORATION FORMULA. The simple mathematical procedure explained below will result in a figure that will be the "time remaining to overhaul" for the buyer. KNOWN 8,000 hours --- Previous operator's approved overhaul time limit.
2,000 hours --- Previous operator's time since overhaul. 12,000 hours --- Buyer's approved overhaul time limit. STEP I
Divide the previous operator's TSO figure by the previous operator's approved overhaul time limit (carry out to three places). This division will result in a decimal which can be used to represent the percentage of approved overhaul time already used. _____.250 --- Percent of O.H. time used by 8,000/2,000.000 previous operator. STEP II Multiply the buyer's approved overhaul time limit figure by the decimal arrived at in STEP I. This multiplication will result in the prorated TSO to be used by the buyer. 12,000 --- Buyer's approved O.H. time limit. x .250 -----600.000 2400.0 -------3000.000 --- Buyer's prorated TSO. STEP III Subtract the prorated TSO arrived at in STEP II from the buyer's approved overhaul time limit. The resultant figure will be number of hours remaining to overhaul for the buyer. 12,000 --- Buyer's approved O.H. time limit. -3,000 -----9,000 --- Buyer's prorated time remaining to overhaul. 21.-25. RESERVED.
---------------------------------------------------------------FIGURE 1. TRANSFER OF AIRCRAFT FROM A BLOCK/PATTERN SYSTEM TO A ONE-TIME OVERHAUL In this type of situation, each block/pattern is prorated as though it was the overhaul time for the entire aircraft. KNOWN
16,000 hours --- Previous operator's approved overhaul time limit which is divided into four blocks/patterns of
4,000 hours each. 3,000 hours --- Previous operator's TSO for block/pattern A. 7,000 hours --- Previous operator's TSO for block/pattern D. 11,000 hours --- Previous operator's TSO for block/pattern C. 15,000 hours --- Previous operator's TSO for block/pattern B. 12,000 hours --- Buyer's approved overhaul time limit. COMPUTATION BLOCK/PATTERN A STEP I _____.187 --- Percent of O.H. time used by previous 16,000/3,000.000 operator. STEP II 12,000 --- Buyer's approved O.H. time limit. x .187 -----84.000 960.00 1200.0 -------2244.000 --- Prorated TSO for buyer's block/pattern A. STEP III 12,000 --- Buyer's approved O.H. time limit. -2,244 -----9,756 --- Prorated time remaining to overhaul for buyer's block/pattern A. COMPUTATION BLOCK/PATTERN B STEP I ______.937 --- Percent of O.H. time used by previous 16,000/15,000.000 operator. STEP II 12,000 --- Buyer's approved O.H. time limit.
x .937 -----84.000 360.00 10,800.0 ---------11,244.000 --- Prorated TSO for buyer's block/pattern B. STEP III 12,000 --- Buyer's approved O.H. time limit. 11,244 -----756 --- Prorated time remaining to overhaul for buyer's block/pattern B. COMPUTATION BLOCK/PATTERN C STEP I ______.687 --- Percent of O.H. time used by previous 16,000/11,000.000 operator. STEP II 12,000 --- Buyer's approved overhaul time limit. x .687 -----84.000 960.00 7200.0 -------8244.000 --- Prorated TSO for buyer's block/pattern C. STEP III 12,000 --- Buyer's approved O.H. time limit. - 8,244 ------3,756 --- Prorated time remaining to overhaul for buyer's block/pattern C. COMPUTATION BLOCK/PATTERN D STEP I _____.437 --- Percent of O.H. time used by previous 16,000/7,000.000 operator.
STEP II 12,000 --- Buyer's approved O.H. time limit. x .437 -----84.000 360.00 4800.0 -------5244.000 --- Prorated TSO for buyer's block/pattern D STEP III 12,000 --- Buyer's approved O.H. time limit. - 5,244 ------6,756 --- Prorated time remaining to overhaul for buyer's block/pattern D. It should be recognized that when an operator elects to transfer an aircraft from a block/pattern system to a one-time overhaul, a substantial amount of "time remaining to overhaul" must be sacrificed. In the example given here, the buyer's "time remaining to overhaul" for each block/pattern is as follows: A - 9756 B - 756 C - 3756 D - 6756
Since the buyer's approved overhaul time is 12,000 hours, it follows that all the items in block/pattern "B" will be due for overhaul within 756 hours. To phase the aircraft into a onetime overhaul, all blocks would have to be overhauled at this time. ------------------------------------------------------------------------------------------------------------------------------FIGURE 2. TRANSFER OF AIRCRAFT FROM A BLOCK/PATTERN SYSTEM TO A BLOCK/PATTERN SYSTEM In this type of situation, each block/pattern is prorated as though it was the overhaul time for the entire aircraft. KNOWN (Based on the figures established in Figure 1.)
16,000 hours --- Previous operator's approved time limit which is divided into four blocks/patterns of 4,000 hours each. .187 --- Percent of block/pattern A overhaul time used by previous operator. --- Percent of block/pattern B overhaul time used by previous operator. --- Percent of block/pattern C overhaul time used by previous operator. --- Percent of block/pattern D overhaul time used by previous operator.
.937
.687
.437
12,000 hours --- Buyer's approved overhaul time limit which is to be divided into four blocks/patterns of 3,000 hours each. (Blocks/patterns I, II, III, and IV) COMPUTATION BLOCK/PATTERN NO. I STEP I 12,000 --- Buyer's approved overhaul time limit. x .187 --- Percent of overhaul time used by previous -----operator. 84.000 960.00 1200.0 -------2244.000 --- Prorated TSO for buyer's block/pattern No. I. STEP II 12,000 --- Buyer's approved overhaul time limit. -2,244 -----9,756 --- Prorated time remaining to overhaul for buyer's block/pattern No. I. COMPUTATION BLOCK/PATTERN NO. II STEP I 12,000
X .937 -----84.000 360.00
10,800.0 ---------11,244.000 --- Prorated TSO for buyer's block/pattern No. II. STEP II 12,000 -11,244 ------756 --- Prorated time remaining to overhaul for buyer's block/pattern No. II. COMPUTATION BLOCK/PATTERN NO. III STEP I 12,000 x .687 -----84.000 960.00 7,200.0 --------8,244.000 --- Prorated TSO for buyer's block/pattern No. III. STEP II 12,000 -8,244 -----3,756 --- Prorated time remaining to overhaul for buyer's block/pattern No. III. COMPUTATION BLOCK/PATTERN NO. IV STEP I 12,000 x .437 -----84.000 360.00 4,800.0 ---------
5,244.000 --- Prorated TSO for buyer's block/pattern No. IV. STEP II 12,000 -5,244 ------
6,756 --- Prorated time remaining to overhaul for buyer's block/pattern No. IV. ------------------------------------------------------------------------------------------------------------------------------FIGURE 3. TRANSFER OF AIRCRAFT FROM A ONE-TIME OVERHAUL TO A BLOCK/PATTERN SYSTEM (BUYER'S APPROVED OVERHAUL TIME LIMIT IS HIGHER THAN THAT OF THE PREVIOUS OPERATOR) In this process it is first necessary to find the buyer's "prorated time since overhaul" and his prorated "time remaining to overhaul" for the entire aircraft. This is accomplished by first applying the routine proration formula as shown below. KNOWN 12,000 hours --- Previous operator's approved overhaul time limit. 3,000 hours --- Previous operator's time since overhaul. 16,000 hours --- Buyer's approved overhaul time limit which is to be divided into four blocks/patterns of 4,000 hours each. (Blocks/patterns A, B, C, and D) STEP I _____.250 --- Percent of overhaul time used by 12,000/3,000.000 previous operator. STEP II 16,000 --- Buyer's approved overhaul time limit. x .250 -----800.000 3,200.0 --------4,000.000 --- Buyer's prorated TSO. STEP III
16,000 --- Buyer's approved overhaul time limit. -4,000 --- Buyer's prorated TSO. -----12,000 --- Buyer's prorated time remaining to overhaul. In this particular example, since the buyer has elected to transfer an aircraft from a one-time overhaul to a four block/pattern system, he should recognize that a substantial amount of his time remaining to overhaul will have to be
sacrificed. This is brought about by the need to overhaul the entire aircraft prior to 12,000 hours and at the same time, phase selected portions of it into various blocks/patterns. EXAMPLE The buyer, desiring to establish a four block/pattern system, separates his maintenance program into four equal parts and places the items so separated into either block/pattern A, B, C, or D. Assuming the selection has been made, the blocks/patterns would look like this: Block/pattern A = 4,000 hours (cumulative time = 4,000 hours) Block/pattern B = 4,000 hours (cumulative time = 8,000 hours) Block/pattern C = 4,000 hours (cumulative time = 12,000 hours) Block/pattern D = 4,000 hours (cumulative time = 16,000 hours) The effect on items in each block/pattern as the result of phasing them into a four block/pattern system would be as follows: BLOCK/PATTERN A These items would have to be overhauled at 4,000 hours TSO for the buyer. This would result in a loss of 8,000 hours "time remaining to overhaul." BLOCK/PATTERN B These items would have to be overhauled at 8,000 hours TSO for the buyer. This would result in a loss of 4,000 hours "time remaining to
overhaul." BLOCK/PATTERN C These items will be overhauled at 12,000 hours TSO for the buyer. Since it was previously established through proration that this was the buyer's "time remaining to overhaul," no time will be sacrificed on the items scheduled in this block/pattern. BLOCK/PATTERN D The items in this block/pattern will have to be overhauled at a point at, or prior to 12,000 hours and again at 16,000 hours in
order to properly phase them into the system. The initial time of overhaul of these particular items should be at the option of the buyer, providing they do not exceed 12,000 hours. There are several methods he may choose from to accomplish this initial overhaul. Among these are: 1. 2. 3. 4. Initially O.H. all block/pattern D items in block/pattern Initially O.H. all block/pattern D items in block/pattern Initially O.H. all block/pattern D items in block/pattern Initially O.H. 1/2 of all block/pattern D items in block/pattern and O.H. 1/2 of all block/pattern D items in block/pattern Initially O.H. 1/2 of all block/pattern D items in block/pattern and O.H. 1/2 of all block/pattern D items in block/pattern Initially O.H. 1/2 of all block/pattern D items in block/pattern and O.H. 1/2 of all block/pattern D items in block/pattern Initially O.H. 1/3 of all block/pattern D items in block/pattern and O.H. 1/3 of all block/pattern D items in block/pattern and O.H. 1/3 of all block/pattern D items in block/pattern A B C
A B
5.
B C
6.
A C
7.
A B C
Because of the previously established prorated figure of 12,000 hours remaining to overhaul, the buyer stands to lose the same total amount of time regardless of which method he chooses. Method #7 appears to be the most practical approach, since it would tend to spread the workload over a 12,000 hour period. The entire block/pattern D would, of necessity, have to be overhauled
again at 16,000 hours at which time all items would be correctly phased into their proper block/pattern. Consideration should be given by the assigned inspectors to the extent of inspection (overhaul) required in the case of initial overhauls that are accomplished early solely for the purpose of phasing an aircraft into a block/pattern system. In the foregoing example, it can readily be seen that block A items at the time of initial overhaul by the buyer will actually have accumulated only 7,000 hours since previously overhauled while block/pattern C items will have accumulated 15,000 hours. In either case, it must be remembered that another 16,000 hours will pass before they are overhauled again. -------------------------------------------------------------------------------------------------------------------------------
FIGURE 4.
TRANSFER OF AIRCRAFT FROM A ONE-TIME OVERHAUL TO A BLOCK/PATTERN SYSTEM (BUYER'S APPROVED OVERHAUL TIME LIMIT IS LOWER THAN THAT OF THE PREVIOUS OPERATOR.)
In this process it is first necessary to find the buyer's prorated "time since overhaul" and prorated "time remaining to overhaul" for the entire aircraft. This is accomplished by first applying the routine proration formula as shown below: KNOWN 12,000 hours --- Previous operator's approved overhaul time limit. 3,000 hours --- Previous operator's time since overhaul. 8,000 hours --- Buyer's approved overhaul time limit which is to be divided into four blocks/patterns of 2,000 hours each (A, B, C, and D). STEP I _____.250 --- Percent overhaul time used by 12,000/3,000.000 previous operator. STEP II 8,000 --- Buyer's approved overhaul time limit. x.250 ----400.000 1,600.0
--------2,000.000 --- Buyer's prorated TSO. STEP III 8,000 --- Buyer's approved overhaul time limit. -2,000 --- Buyer's prorated TSO. -----6,000 --- Buyer's prorated time remaining to overhaul. In this particular example, since the buyer has elected to transfer an aircraft from a one-time overhaul to a four block/pattern system, he should recognize that a substantial amount of his time remaining to overhaul will have to be sacrificed. This is brought about by the need to overhaul the entire aircraft prior to the accumulation of 6,000 additional hours and at the same time, phase selected portions of it into various blocks/patterns.
EXAMPLE The buyer, desiring to establish a four block/pattern system, separates his maintenance program into four equal parts and places the item so separated into either block/pattern A, B, C, or D. Assuming the selection has been made, the block/pattern would look like this: Block/pattern A = 2,000 hours (cumulative time = 2,000 hours) Block/pattern B = 2,000 hours (cumulative time = 4,000 hours) Block/pattern C = 2,000 hours (cumulative time = 6,000 hours) Block/pattern D = 2,000 hours (cumulative time = 8,000 hours) The effect of items in each block/pattern as the result of phasing them into a four block/pattern system would be as follows: BLOCK/PATTERN A These items would have to be overhauled at 2,000 hours TSO for the buyer. This would result in a loss of 4,000 hours "time remaining to overhaul."
BLOCK/PATTERN B These items would have to be overhauled at 4,000 hours TSO for the buyer. This would result in a loss of 2,000 hours "time remaining to overhaul." BLOCK/PATTERN C These items will be overhauled at 6,000 hours TSO for the buyer. Since it was previously established through proration that this was the buyer's "time remaining to overhaul," no time will be sacrificed on the items scheduled in this block/pattern. BLOCK/PATTERN D The items in this block/pattern will have to be overhauled at a point at, or prior to 6,000 hours and again at 8,000 hours in order to properly phase them into the system. The initial time of overhaul of these particular items should be at the option of the buyer, providing they do not exceed 6,000 hours. There are several methods he may choose from to accomplish this initial
overhaul. 1. 2. 3. 4.
Among these are: A B C
Initially O.H. all block/pattern D items in block/pattern Initially O.H. all block/pattern D items in block/pattern Initially O.H. all block/pattern D items in block/pattern Initially O.H. 1/2 of all block/pattern D items in block/pattern and O.H. 1/2 of all block/pattern D items in block/pattern Initially O.H. 1/2 of all block/pattern D items in block/pattern and O.H. 1/2 of all block/pattern D items in block/pattern Initially O.H. 1/2 of all block/pattern D items in block/pattern and O.H. 1/2 of all block/pattern D items in block/pattern
A B
5.
B C
6.
A C
7.
Initially O.H. 1/3 of all block/pattern D items in block/pattern and O.H. 1/3 of all block/pattern D items A in block/pattern and O.H. 1/3 of all block/pattern D items B in block/pattern C
Because of the previously established prorated figure of 6,000 hours remaining to overhaul, the buyer stands to lose the same total amount of time regardless of which method he chooses. Method #7 appears to be the most practical approach, since it would tend to spread the workload over a 6,000 hour period. The entire block/pattern D would, of necessity, have to be overhauled again at 8,000 hours at which time all items would be correctly phased into their proper block/pattern. Consideration should be given by the assigned inspectors to the extent of inspection (overhaul) required in the case of initial overhauls that are accomplished early solely for the purpose of phasing an aircraft into a block/pattern system. In the foregoing example, it can readily be seen that block A items at the time of initial overhaul by the buyer will actually have accumulated only 5,000 hours since previously overhauled while block/pattern C items will have accumulated 9,000 hours. In either case it must be remembered that another 8,000 hours will pass before they are overhauled again. ------------------------------------------------------------------------------------------------------------------------------FIGURE 5. FORMAT FOR PRESENTATION OF PRORATION DATA ON AIRCRAFT BEING TRANSFERRED Previous Operator (__________) Identify Buyer (_________) Identify
Block/Pattern or Component & Serial No.
Approved Overhaul Time
Time Since Overhaul
Percent of Overhaul Time Used
Approved Pro- ProOverhaul rated rated Time T.S.O. Time To Overhaul (12000) Respective Block/ Pattern
(16000)
Respective Block/ Pattern
Block/Pattern A 4000 3000 .187 12000 2244 9756 Block/Pattern B 4000 15000 .937 12000 11244 756 Block/Pattern C 4000 11000 .687 12000 8244 3756 Block/Pattern D 4000 7000 .437 12000 5244 6756 ------------------------------------------------------------------------------------------------------------------------------FIGURE 6. TRANSFER OF PREVIOUSLY PRORATED AIRCRAFT
An aircraft was acquired by operator "X" and placed on his maintenance program through the proration process. After acquisition, "X" operated the aircraft for an additional 1,000 hours. 1. 2. 3. 4. 12,000 hours = approved overhaul time for "X". 3,000 hours = prorated TSO for "X" at time of acquisition. 2,000 hours = actual TSO at time of acquisition by "X". 1,000 hours = additional flight time added to aircraft by "X". 3,000 + 1,000 = 4,000 hours - "X's" prorated TSO. 2,000 + 1,000 = 3,000 hours - actual TSO on aircraft.
5. 6.
Operator "X" now desires to transfer the aircraft to operator "Y". The overhaul time is to be prorated for operator "Y" and his approved overhaul time is 14,000 hours. 7. 8. 9. 10. 3,000 divided by 12,000 = .250 of overhaul time used by "X". 14,000 hours = approved O.H. time for "Y". 14,000 x .250 = 3,500 hours prorated TSO for "Y". 14,000 - 3,500 = 10,500 hours remaining to overhaul for operator "Y" at time of transfer.
NOTE:
Actual TSO (Step 7) was used for purpose of proration to operator "Y", not the prorated TSO.
* The buyer of a previously prorated aircraft whose approved overhaul time limits are identical to the previous operators may utilize the remaining prorated time of the previous operator. When a buyer uses the remaining prorated time, a document shall be prepared listing the previous operator or operators' approved overhaul times on which the proration was based and shall be made part of the operations specifications by means of a preface page such as the example shown in Appendix 1, Figure 12. * ------------------------------------------------------------------------------------------------------------------------------FIGURE 7. PROCEDURES FOR CONVERTING CALENDAR OVERHAUL (MONTHS) TO HOURS SINCE OVERHAUL FOR PRORATION
PURPOSES METHOD A Previous operator's overhaul time limit is 18 months: (360 + 180 = 540.
Previous operator's time since overhaul is 180 days. Buyer's approved overhaul time limit is 2,000 hours. COMPUTATIONS 180 --- = .333 time since overhaul. 540 .33 of 2,000 hours = 666 hours prorated time since overhaul for buyer. 2,000 hours - 666 = 1,334 hours. Buyer's prorated time remaining to overhaul.
METHOD B Previous operator's overhaul time limit: Previous operator's utilization time: 18 months or 540 days.
8 hours per day. (540 days x 8 hrs.) = 4,320.
Previous operator's overhaul time limit in hours:
Previous operator's time since overhaul (180 x 8 hours) = 1,440 hours.
Buyer's overhaul time limit is 2,000 hours. COMPUTATIONS 1400 ---- = .333 4320
Time since overhaul in percent:
.333 of 2,000 hours = 666 hours prorated time since overhaul. 2,000 hours - 666 = 1,334 hours. Buyer's prorated time remaining to overhaul. ----------------------------------------------------------------
---------------------------------------------------------------FIGURE 8. METHOD OF DEPICTING AREAS, SECTIONS, COMPONENTS, ETC., THAT ARE TIED TO A SPECIFIC BLOCK The following presentation is an example of how items such as areas, sections, and appliances are included in a block. An operator should submit such items and relate the items to the block, or submit actual time for each item. Block/Pattern A Nose gear assembly & components Steering mechanism & controls Accumulators Block/Pattern B Center Section Block/Pattern C Right wing fuel cells Block/Pattern D Empennage
Left wing fuel cells
Lights
Ruddervertical fin
Pylons, Nos. 1 & 2
Nose gear doors Brackets, hinges, etc. Lights, wires, etc. Air inlets & anti-icing
Lines Electrical connections Flaps
Electrical units, components, connections, etc. Hydraulics
Stabilizer
Tail Compartment Lights
Spoilers
Booster control
Hydraulic
fittings Main landing gear assembly ------------------------------------------------------------------------------------------------------------------------------FIGURE 9. OPERATIONS SPECIFICATIONS - PREFACE PAGE FOR AIRCRAFT ON PRORATED TIME Form Approved.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON
Budget Bureau No. 04-R075.
Page OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL
of Page
PREFACE PAGE FOR AIRCRAFT ON PRORATED TIME The aircraft listed herein, including powerplants, propellers, and appliances which have prorated times, shall be overhauled in accordance with their respective limitations as set forth in: Operations Specifications Aircraft Maintenance Amendment No. _____, Dated _____ These specifications are applicable to: Aircraft N_____ - Serial No. ____, its powerplants, propellers, and appliances until they are first overhauled. Thereafter, these specifications are cancelled and the aircraft will be inspected and overhauled in accordance with the _____ airlines maintenance program and the approved time limits. Records maintained on the above aircraft shall show the actual and adjusted time since overhaul and, thereafter, such time in service shall be added thereto.
Effective date _____________________ -------------------------------------------------------------------------------------------------------------------------------
FIGURE 10.
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL Form Approved. Budget Bureau No. 04-R075.
Page OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL (Part 121)
of Page
Irrespective of the type of operation to be conducted by (name of operator), the continuous airworthiness and inspection program limitations which are described and specified in these Operations Specifications shall be applicable to all (name of operator) aircraft listed and authorized for use under Federal Aviation Regulations 121. The operator shall provide in its currently effective Maintenance Manual a comprehensive maintenance program necessary to fulfill its responsibility to maintain the aircraft in an airworthy condition in accordance with applicable Federal Aviation Regulations and Standards prescribed and approved by the Administrator. The aircraft and its component parts, accessories, and appliances shall be maintained in an airworthy condition in accordance with the maximum time limits hereinafter set forth for the accomplishment of the overhaul, periodic inspections, and routine checks of the aircraft and its component parts, accessories, and appliances. "On Condition" items will be maintained in a continuous airworthy condition by periodic and progressive inspections, checks, services, repair, and/or preventive maintenance and shall be appropriately described in the operator's Maintenance Manual.
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 11. OPERATIONS SPECIFICATIONS - PREFACE PAGE FOR AIRCRAFT ON PRORATED TIME Form Approved. Budget Bureau
UNITED STATES OF AMERICA
FEDERAL AVIATION AGENCY WASHINGTON
No. 04-R075.
Page
of Page
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL
PREFACE PAGE FOR AIRCRAFT ON PRORATED TIME The aircraft listed hereon, including powerplants, propellers, and appliances which have prorated times, shall be overhauled in accordance with the respective limits as set forth in: Proration Document No. __________ Dated ________ This document is applicable to: Aircraft N ____ - Serial No. _____, its powerplants, propellers, and appliances until they are first overhauled. Thereafter, this document is cancelled and the aircraft will be inspected and overhauled in accordance with the _____ airlines maintenance program and the approved time limits. Records maintained on the above aircraft shall show the actual and adjusted time since overhaul and, thereafter, such time in service shall be added thereto.
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------* FIGURE 12. OPERATIONS SPECIFICATIONS - PREFACE PAGE FOR AIRCRAFT USING PREVIOUS OPERATORS REMAINING PRORATED TIMES. Form Approved. UNITED STATES OF AMERICA OMB No. 04-R0075 DEPARTMENT OF TRANSPORTATION FEDERAL AVIATION ADMINISTRATION WASHINGTON OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL
PREFACE PAGE FOR AIRCRAFT ON PRORATED TIME
The aircraft listed hereon had the airframe overhaul times prorated when it was transferred from _____ Airlines with an FAA approved overhaul time of 16,000 for the airframe to _____ Airlines with an approved time of 12,000 hours. The aircraft is now operated by _____ Aviation who also has 12,000 hours airframe overhaul time. Therefore this aircraft is approved to use the remaining prorated time of _____ Airlines and shall be overhauled in accordance with the respective limits set forth in: Proration Document No. _______________________________ Dated _____________________________ This document is applicable to: Aircraft N __________ - Serial No. _____, until its first overhaul. Thereafter, this document is cancelled and the aircraft will be inspected and overhauled in accordance with the __________ airlines maintenance program and the approved time limits. Records maintained on the above aircraft shall show the actual and adjusted time since overhaul and, thereafter, such time in service shall be added thereto.
Effective date _________________________ ---------------------------------------------------------------Appendix 2 ---------------------------------------------------------------FIGURE 1. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - AVIONICS Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE AVIONICS
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON PART D
Overhaul Period ** Communications*. Chapter 23 Fixed Equipment - Wiring, plugs, filters, junction boxes, relays, resistors, capacitors, fuses, circuit breakers, transformers, antennas, transmission lines, switches, controls, mounts, etc. H. F. Communication System V. H. F. Communication System Sel-Cal Decoder P. A. System Amplifier Interphone System Amplifier May be determined by assigned inspector ** Navigation*. Chapter 34 (Radio-Radar) Fixed Equipment - Wiring, plugs, filters, junction boxes, relays, resistors, capacitors, fuses, circuit breakers, transformers, antennas, transmission lines, switches, controls, mounts, etc. L. F. Navigation System Receiver Loop Antenna V. H. F. Navigation System Receiver (VOR/LOC) Instrumentation Unit I. L. S. System G. S. Receiver Localizer Receiver Marker Receiver Loran System Weather Radar System Radar Altimeter System ATC Transponder Flight Director Computer/Amplifier Gyro May be determined by assigned inspector **
Inspection & Check Period **
Effective date _____________________
PAGE 2 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE AVIONICS NOTE * The term "System" means all those interdependent subassemblies, components, parts, etc., necessary for the proper functioning of the system as a whole. All the individual components of the system should be listed.
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 2. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - DART 510/525 Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ENGINE MAKE - ROLLS ROYCE ENGINE MODEL - DART 510 ENGINE MODEL - DART 525 PROPELLER MAKE - DOWTY ROTOL PROPELLER MODEL - R130/4-20-3/12E PROPELLER MODEL - R170/4-20-4/33 Overhaul Period Propellers, Chapter 61 Alternator - Sync. Propeller Controller Propeller Motor - Propeller Feathering Propeller Assembly Pump - Propeller Feathering Powerplant General, Chapter 71 Cowling Mount - Engine Inspection & Check Period
2000 3500 3500 3500 3500
OC EO
Engine, Chapter 72 Accessory Gearbox ACC Gearbox drive Engine - Basic
3400 1400 3000 *
Engine Fuel & Control, Chapter 73 Control Unit, Fuel Flow Indicator - Fuel Flow Pump - Engine Drive Transmitter - Fuel Flow Ignition System - Chapter 74 Box, Ignition Engine Indicating, Chapter 77 Generator DC Indicator - Tachometer Indicator - Torque Pressure Transmitter - Torque Pressure Exhaust System - Chapter 78 Exhaust Unit Oil System, Chapter 79 Transmitter - Oil Pressure Indicator - Oil Pressure
4200 7000 3000 2800
EO
1400 2400 6000 EO
EO
4000 4000
* Sample one hot section inspection at 2000 hours, one engine overhaul at 2400 hours, and one engine overhaul at 2700 hours.
Effective date _____________________
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ENGINE MAKE - ROLLS ROYCE ENGINE MODEL - DART 510 PROPELLER MAKE - DOWTY ROTOL PROPELLER MODEL - R179/4-20-4/33 Overhaul Period Water Injection - Chapter 82 Actuator ADI Pump ADI 2500 1400 Inspection & Check Period
Switch, Pressure Warning Valve, Pressure Relief
EO 3000
Effective date _____________________ -------------------------------------------------------------------------------------------------------------------------------
FIGURE 3.
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - DART 525 Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON OPERATIONS SPECIFICATIONS
AIRCRAFT MAINTENANCE ENGINE MAKE - ROLLS ROYCE PROPELLER MAKE - DOWTY ROTOL ENGINE MODEL - DART 525 PROPELLER MODEL - R130/4-20-4/12E Overhaul Period Propellers, Chapter 61 Alternator - Sync. Propeller Controller Propeller Motor, Propeller Feathering Propeller Assembly Pump - Propeller Feathering Power Plant General, Chapter 71 Cowling Mount, Engine Engine, Chapter 72 Engine, Basic Engine Fuel & Control, Chapter 73 Control Unit, Fuel Flow Indicator, Fuel Flow Pump, Engine Driven Transmitter, Fuel Flow Ignition System, Chapter 74 Box, Ignition Inspection & Check Period
2000 3500 3500 3500 3500
OC EO
3000 *
4200 7000 3000 2800
EO
Engine Indicating, Chapter 77 Generator DC Indicator, Tachometer Indicator, Torque Pressure Transmitter, Torque Pressure Exhaust System, Chapter 78 Exhaust Unit Oil System, Chapter 79 Transmitter, Oil Pressure Indicator, Oil Pressure
1400 2400 6000 EO
EO
4000 4000
Starting, Chapter 80 Starter Water Injection, Chapter 82 Actuator ADI Pump ADI Valve, Pressure Relief
EO
2500 1400 EO
* Sample one hot section inspection at 2000 hours, one engine overhaul at 2400 hours, and one engine overhaul at 2700 hours. Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 4. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - PRATT & WHITNEY - R2000 SERIES Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE R2000 SERIES Overhaul Period Propellers, Chapter 61 Motor, Propeller Feathering Propeller Assembly Propeller Governors Inspection & Check Period
3000 3000 1500
Pump, Propeller Feathering Power Plant - General, Chapter 71 Actuator, Cowl Flap Cowling Mount, Engine Engine, Chapter 72 Engine, Basic Engine Fuel & Control, Chapter 73 Carburetor Assembly Indicator, Fuel Flow Indicator, Fuel Pressure Pump, Engine Driven
3000
3000 1500 1500
1500
3000 4500 4500 1500
Transmitter, Fuel Flow Transmitter, Fuel Pressure Warning Unit, Fuel Pressure Ignition, Chapter 74 Ignition Harness Spark Plugs Engine Indicating, Chapter 77 Indicator, BMEP Indicator, Carburetor Air Temperature Indicator, Cylinder Head Temperature Indication, Manifold Pressure Indicator, Tachometer Tachometer, Generator Exhaust, Chapter 78 Exhaust Manifold Assembly
4500 4500 4500
1500 OC
4500 4500 4500 4500 4500 3000
1500
Effective date _____________________ PAGE 2 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE R2000 SERIES Overhaul Period Oil, Chapter 79 Inspection & Check Period
Indicator, Oil Pressure Indicator, Oil Quantity Indicator, Oil Temperature Oil Tank (3 E/C) Regulator, Oil Cooler Transmitter, Oil Pressure Transmitter, Oil Quantity Transmitter, Torque Pressure Valve, Emergency Shutoff Warning Unit, Oil Pressure Starters, Chapter 80 Relay, Starter Starter NOTE:
3900 3900 3900 1300 3900 3900 3900 3900 3900
3900 2600
Components or subcomponents of power plants that have overhaul time limitations in multiples of the basic engine overhaul time limitation shall receive an appropriate
inspection, check or test at the basic engine overhaul period.
Effective date December 15, 1962 ------------------------------------------------------------------------------------------------------------------------------FIGURE 5. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - PRATT & WHITNEY - R2800 SERIES Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE R2800 SERIES Overhaul Period Propellers, Chapter 61 Motor, Propeller Feathering Propeller Assembly Propeller Governors Pump, Propeller Feathering Inspection & Check Period
3000 2500 1500 3000
Power Plant - General, Chapter 71 Actuator, Cowl Flap Cowling Mount, Engine Engine, Chapter 72 Engine, Basic Engine Fuel & Control, Chapter 73 Carburetor Assembly Indicator, Fuel Pressure Pump, Engine Driven Transmitter, Fuel Pressure Warning Unit, Fuel Pressure Ignition, Chapter 74 Ignition Harness Spark Plugs Engine Indicating, Chapter 77
3000 1500 1500
1500
3000 4500 1500 4500 4500
1500 330
Indicators, BMEP Indicators, Carburetor Air Temperature Indicators, Cylinder Head Temperature Indicators, Manifold Pressure Tachometer, Generator Exhaust, Chapter 78 Exhaust Manifold Assembly
4500 4500 4500 4500 3000
1500
Effective date
December 15, 1962 Page 2 of 2 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE R-2800 and R-2800 C-CA-CB SERIES Overhaul Period Inspection & Check Period
Oil, Chapter 79 Indicator, Oil Pressure Indicator, Oil Quantity
4500 4500
Indicator, Oil Temperature Oil Tank (3 E/C) Regulator, Oil Cooler Transmitter, Oil Pressure Transmitter, Oil Quantity Transmitter, Torque Pressure Valve, Emergency Shutoff Warning Unit, Oil Pressure Starters, Chapter 80 Relay, Starter Starter Water Injection, Chapter 82 Indicator, Water Pressure Indicator, Water Quantity Pump, Water Injection (ADI) Solenoid (4 E/C) Transmitter, Water Quantity Valve, Oil Pressure NOTE:
4500 1700 4500 4500 4500 4500 4500
4500 1700
4200 4200 4200 4200 4200
Components or subcomponents of power plants that have overhaul time limitations in multiples of the basic engine overhaul time limitation shall receive an appropriate
inspection, check or test at the basic engine overhaul period.
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 7. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - WRIGHT AERO - R1820 SERIES PRATT & WHITNEY R-1830 SERIES Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE R-1820 and R-1830 SERIES Overhaul Inspection &
Period Propellers, Chapter 61 Motor, Propeller Feathering Propeller Assembly Propeller Governors Pump Propeller Feathering Power Plant - General, Chapter 71 Actuator, Cowl Flap Cowling Mount, Engine Engine, Chapter 72 Engine, Basic Engine Fuel & Control, Chapter 73 Carburetor Assembly Indicators, Fuel Pressure Pump, Engine Driven Transmitter, Fuel Pressure Warning Unit, Fuel Pressure Ignition, Chapter 74 Ignition Harness Spark Plugs Vibrator
Check Period
2600 2600 EO 2600
EO EO EO
1300
(2 EO) 3600 EO 3600 3600
EO OC EO
Engine Indicating, Chapter 77 Indicators, Carburetor Air Temperature Indicators, Cylinder Head Temperature Indicators, Manifold Pressure Tachometer, Generator Indicator, Tachometer Generator Exhaust, Chapter 78 Exhaust Manifold Assembly Oil, Chapter 79 Indicator, Oil Pressure Indicator, Oil Quantity Indicator, Oil Temperature Regulator, Oil Cooler Valve, Emergency Shutoff
4800 4800 4800 2600 4800
EO
4800 4800 4800 EO 3600
Effective date _____________________ PAGE 2 of 2 PAGES OPERATIONS SPECIFICATIONS R-1820 and R-1830 SERIES ENGINE Overhaul Period Starters, Chapter 80 Relay, Starter Starter NOTE: Inspection & Check Period
3600 EO
Components or subcomponents of power plants that have overhaul time limitations in multiples of the basic engine overhaul time limitations shall receive an appropriate inspection, check or test at the basic engine overhaul period.
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 9. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - WRIGHT AERO - C18 SERIES Form Approved. Budget Bureau No. 04-R075.
PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE C18 SERIES Overhaul Period Propellers, Chapter 61 Motor, Propeller Feathering Propeller Assembly 43E60 Propeller Assembly C634-S/C400 Propeller Governors Pump, Propeller Feathering
PAGE 1 of 2 PAGES
Inspection & Check Period
2800 2500 2500 1400 2800
Power Plant - General, Chapter 71 Actuator, Cowl Flap Cowling Mount, Engine Engine, Chapter 72 Engine, Basic Engine Fuel & Control, Chapter 73 Indicator, Fuel Flow Indicator, Fuel Pressure Master Control Unit Pump, Engine Driven Pump, Fuel Injection Transmitter, Fuel Flow Transmitter, Fuel Pressure Warning, Fuel Pressure Ignition, Chapter 74 Ignition Harness Spark Plugs Engine Indicating, Chapter 77 Indicator, BMEP Indicator, Carburetor Air Temperature Indicator, Cylinder Head Temperature Indicator, Manifold Pressure Indicator, Tachometer Tachometer, Generator Exhaust, Chapter 78 Exhaust Manifold Assembly
2800 1400 1400
1400
4200 4200 2800 1400 1400 4200 4200 4200
4200 330
4200 4200 4200 4200 4200 2800
1400
Effective date
December 15, 1962 PAGE 2 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE C18 SERIES Overhaul Period Inspection & Check Period
Oil, Chapter 79
Indicator, Oil Pressure 4200 Indicator, Oil Quantity 4200 Indicator, Oil Temperature 4200 Oil Tank (3 E/C) Regulator, Oil Cooler 1400 Transmitter, Oil Pressure 4200 Transmitter, Oil Quantity 4200 Transmitter, Torque Pressure 4200 Valve, Emergency Shutoff 4200 Warning Unit, Oil Pressure 4200 Starter, Chapter 80 Relay, Starter Starter NOTE:
4200 1400
Components or subcomponents of power plants that have overhaul time limitations in multiples of the basic engine overhaul time limitation shall receive an appropriate inspection, check or test at the basic overhaul period.
Effective date December 15, 1962 ------------------------------------------------------------------------------------------------------------------------------FIGURE 10. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - WRIGHT AERO - TC18 SERIES Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE TC-18 SERIES Overhaul Inspection &
Period Propellers, Chapter 61 Motor, Propeller Feathering Propeller Assembly Propeller Assembly Propeller Governors Pump, Propeller Feathering
Check Period
34E60 34H60
2400 2500 2000 1200 2400
Power Plant - General, Chapter 71 Actuator, Cowl Flap Cowling Mount, Engine Engine, Chapter 72 Engine, Basic Engine Fuel & Control, Chapter 73 Indicators, Fuel Flow Indicators, Fuel Pressure Master Control Unit Pump, Engine Driven Pump, Fuel Injection Transmitter, Fuel Flow Transmitter, Fuel Pressure Warning Unit, Fuel Pressure Ignition, Chapter 74 Ignition Harness Spark Plugs Engine Indicating, Chapter 77 Indicators, BMEP Indicators, Cylinder Head Indicators, Manifold Pressure Indicators, Tachometers Tachometer, Generator Exhaust, Chapter 78 Exhaust Manifold Assembly
2400 1200 1200
1200
4800 4800 2400 1200 1200 4800 4800 4800
1200 330
4800 4800 4800 4800 2400
1200
Effective date
December 15, 1962 PAGE 2 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE TC-18 SERIES Overhaul Inspection &
Period Oil, Chapter 79 Indicator, Oil Pressure Indicator, Oil Quantity
Check Period
4800 4800
Indicator, Oil Temperature 4800 Oil Tank (3 E/C) Regulator, Oil Cooler 1200 Transmitter, Oil Pressure 4800 Transmitter, Oil Quantity 4800 Transmitter, Torque Pressure 4800 Valve, Emergency Shutoff 3600 Warning Unit, Oil Pressure 4800 Starter, Chapter 80 Relay, Starter Starter Turbine, Chapter 81 Cooling Cap, Flight Hood Power Recovery Turbine NOTE:
3600 1200
1200 1200
Components or subcomponents of power plants that have overhaul time limitations in multiples of the basic engine overhaul time limitation shall receive an appropriate inspection, check or test at the basic engine overhaul period.
Effective date December 15, 1962 ------------------------------------------------------------------------------------------------------------------------------FIGURE 11. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - CONVAIR - CV-240/340/440 Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-240/340/440 Overhaul Period Air Conditioning, Chapter 21 Actuators & Valves 12,000 6,000 Inspection & Check Period
Expansion Turbine Indicator, Cabin Altitude
4,000 6,000
Indicator, Cabin Rate of Change Regulators, Pressure Selector, Cabin Altitude Selector, Cabin Rate of Change Turbo-Compressor Valve-Auto Emergency Auto Pilot, Chapter 22 Electrical, Chapter 24 Ammeter & Voltmeter Control Panel, Generator Generator Inverter, Emergency Inverter, Main Relay, Battery Equipment & Furnishings, Chapter 25 Chute, Evacuation First-Aid Kit Bottle-Slide Inflation Fire Protection, Chapter 26 Cylinders Panel, Fire Detector Selector & Tank (CV-340,440)
6,000 4,000 6,000 6,000 2,000 4,000 12,000 12,000 6,000 2,000 Engine Change 5,000 2,000 6,000 12,000 OC 6 months 3 years 12,000 * 6,000 8,000
* Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. Flight Controls, Chapter 27 Indicator, Wing Flap Position Motor, Wing Flap Actuating Transmitter, Wing Flap Position Valve, Wing Flap Selector Fuel, Chapter 28 Indicator, Fuel Quantity Pump, Fuel Boost Transmitter, Fuel Quantity Valve & Motor Cross-Feed Valve & Motor Fuel Supply Shutoff Valve, Vapor Vent Check Effective date _____________________ PAGE 2 of 3 PAGES 12,000 6,000 6,000 6,000 5,000 12,000 5,000 5,000 5,000 8,000 4,000 4,000
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-240/340/440 Overhaul Period Hydraulic, Chapter 29 Accumulator Indicator, Hydraulic Pressure Pump, Auxiliary Hydraulic Regulator, Pressure Transmitter, Hydraulic Pressure Valve, Unloading Ice & Rain, Chapter 30 Indicator, Augmentor Vane Relay, Propeller Deice Timer, Propeller Deicer Transmitter, Anti-ice Temperature Transmitter, Augmentor Vane Valve, Heat Source Valve, Tail anti-ice Instruments, Chapter 31 Clock 12,000 8,000 6,000 6,000 6,000 6,000 6,000 12,000 6,000 6,000 6,000 6,000 6,000 4,000 8,000 12,000 OC Inspection & Check Period
Landing Gears, Chapter 32 12,000 Bottle, Emergency Air * Cylinders, Main and Nose Actuating 4,000 Indicator, Brake Hydraulic Pressure 6,000 Transmitter, Brake Hydraulic Pressure 6,000 Valve, Power Brake 8,000 Wheels, Tires & Brakes OC * Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. Lights, Chapter 33 Flasher Navigation, Chapter 34 Altimeter Compass, Magnetic Indicator, Air Speed Indicator, Gyro Horizon 12,000 4,000 12,000 3,000 ** 6,000 4,000 3,000
Indicator, Outside Air Temperature Indicator, Rate of Climb Indicator, Turn & Bank ** Calibrate every 24 months
6,000 5,000 3,000
Effective date _____________________ PAGE 3 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-240/340/440 Overhaul Period Oxygen, Chapter 35 Bottle, Oxygen Fuselage, Chapter 53 Nacelles, Chapter 54 Stabilizer, Chapter 55 Wings, Chapter 57 Propellers, Chapter 61 Box, Propeller Reverse Relay Relay, Propeller Feather 12,000 * 12,000 12,000 12,000 12,000 Inspection & Check Period
4,000 6,000
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49.
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 12. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - CURTISS WRIGHT C-46 SERIES Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY
WASHINGTON
PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CURTISS C-46 Overhaul Period Air Conditioning, Chapter 21 Heaters & Blower Auto-Pilot, Chapter 22 Bank & Climb Control, Directional Gyro Servo Valve, Balance Oil Electrical, Chapter 24 Ammeter & Voltmeter Generator Inverter, Emergency Inverter, Main Regulator, Voltage Relay, Reverse Current Equipment & Furnishings, Chapter 25 First-Aid Kit Transmitter, Emergency Fire Protection, Chapter 26 Cylinders, CO2 Cylinder (wt. check) 10,000 2,500 10,000 1,500 1,500 6,000 6,000 10,000 6,000 EC 5,000 2,000 2,000 2,000 10,000 6 months 6 months 10,000 * 6 months
PAGE 1 of 2 PAGES
* Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect Flight Controls, Chapter 27 Cylinder, Flap Actuating Indicator, Wing Flap Position Transmitter, Wing Flap Position Fuel, Chapter 28 Indicator, Fuel Quantity Pump, Fuel Boost Transmitter, Fuel Quantity 10,000 6,000 6,000 6,000 10,000 6,000 4,500 6,000
Hydraulic, Chapter 29 Accumulator Filter, Main
10,000 8,000 5,000 Note 1
Indicator, Hydraulic Quantity Pump, Auxiliary Hydraulic Transmitter, Hydraulic Quantity
6,000 6,000 6,000
Note 1 - Sample filters at 2000 and 4000 to substantiate the 5000 hours. Effective date _____________________ PAGE 2 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CURTISS C-46 Overhaul Period Ice & Rain, Chapter 30 Indicator, Deice Pressure Motor, Wing Deice Pump, Alcohol Anti-ice Instruments, Chapter 31 Clock Landing Gear, Chapter 32 Bottle, Emergency Air Wheels, Tires & Brakes Lights, Chapter 33 Flasher Navigation, Chapter 34 Altimeter Compass, Magnetic Indicator, Air Speed Indicator, Gyro Horizon Indicator, Outside Air Temperature Indicator, Turn & Bank Indicator, Rate of Climb Oxygen, Chapter 35 Bottle Oxygen 10,000 6,000 1 year 1 year 10,000 OC 10,000 * OC 10,000 4,000 Inspection & Check Period
3,000 (calibrate every 24 6,000 months) 4,000 3,000 6,000 6,000 4,000 10,000 *
Indicator, Oxygen Pressure
6,000
* Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. Vacuum, Chapter 36 10000
Indicator, Vacuum Pressure Valve, Relief Fuselage, Chapter 53 Nacelles, Chapter 54 Stabilizers, Chapter 55 Wings, Chapter 57
6000 6000 10000 10000 10000 10000
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 13. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - DOUGLAS - DC-3 SERIES Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-3 SERIES Overhaul Period Air Conditioning, Chapter 21 Heater Auto-Pilot, Chapter 22 Bank & Climb Control, Directional Gyro Servo Valve, Balance Oil 12,000 2,500 12,000 1,500 1,500 6,000 6,000 Inspection & Check Period
Electrical, Chapter 24 Ammeter & Voltmeter Generator Inverter, Emergency Inverter, Main Regulator, Voltage Relay, Reverse Current Equipment & Furnishings, Chapter 25 First-Aid Kit Transmitter, Emergency
12,000 6,000 EC 5,000 2,000 2,000 2,000 12,000 6 months 6 months
Life Vests and Rafts Fire Protection, Chapter 26 Cylinders, CO2 Panel, Fire Detector Bottle Weight Check
1 year 12,000 * 6,000 6 months
* Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. Flight Controls, Chapter 27 Cylinder, Flap Actuating Fuel, Chapter 28 Indicator, Fuel Quantity Pump, Fuel Boost Transmitter, Fuel Quantity Hydraulic, Chapter 29 Accumulator Indicator Hydraulic Pressure Pump, Engine Driven 12,000 6,000 12,000 6,000 4,500 6,000 12,000 8,000 6,000 EC
Effective date _____________________ PAGE 2 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-3 SERIES Overhaul Period Ice & Rain, Chapter 30 12,000 Inspection & Check Period
Indicator, Deice Pressure Motor, Wing Deice Pump, Alcohol Anti-ice Instruments, Chapter 31 Clock Landing Gear, Chapter 32 Bottle, Emergency Air Indicator, Landing Gear Pressure Wheels, Tires & Brakes Lights, Chapter 33 Flasher
6,000 1 year 1 year 12,000 OC 12,000 * 6,000 OC 12,000 4,000
Navigation, Chapter 34 Altimeter Indicator, Air Speed Compass, Magnetic Indicator, Gyro Horizon Indicator, Outside Air Temperature Indicator, Rate of Climb Indicator, Turn & Bank ** Calibrate every 24 months per FAR Oxygen, Chapter 35 Bottle, Oxygen Indicator, Oxygen Pressure
12,000 3,000** 4,000 6,000 3,000 6,000 4,000 3,000
12,000 * 6,000
* Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. Vacuum, Chapter 37 Indicator, Vacuum Valve, Relief Pump, Engine Driven Fuselage, Chapter 53 Nacelles, Chapter 54 Stabilizers, Chapter 55 Wings, Chapter 57 Effective date _____________________ 12,000 6,000 6,000 EC 12,000 12,000 12,000 12,000
------------------------------------------------------------------------------------------------------------------------------FIGURE 14. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - DOUGLAS - DC-4 SERIES Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-4 Overhaul Inspection &
Period Air Conditioning, Chapter 21 Blower, Nose Heater Heater, Cabin Heater, Nose Auto-Pilot, Chapter 22 Electrical, Chapter 24 Ammeter & Voltmeter Generator Inverter, Emergency Inverter, Main Regulator, Voltage Relay, Battery Equipment & Furnishings, Chapter 25 Chute, Evacuation First-Aid Kit Life Vest & Raft Transmitter, Emergency Fire Protection, Chapter 26 Cylinders Panel, Fire Detector Cylinder Weight Check 12,000 6,000 2,500 2,500 12,000 12,000 6,000 EC 5,000 2,000 2,000 6,000 12,000 1 year 6 months 1 year 6 months 12,000 * 6,000 6 months
Check Period
* Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect.
Flight Controls, Chapter 27 Indicator, Flap Position Transmitter, Flap Position Fuel, Chapter 28 Indicator, Fuel Quantity Pump, Fuel Boost Transmitter, Fuel Quantity Hydraulic, Chapter 29 Accumulator Indicator, Hydraulic Pressure Pump, Auxiliary Hydraulic Regulator, Pressure Transmitter, Hydraulic Pressure Firewall shutoff
12,000 6,000 6,000 12,000 5,000 4,500 4,000 12,000 8,000 6,000 6,000 6,000 6,000 5,000
Effective date _____________________
PAGE 2 of 2 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-4 Overhaul Period Ice & Rain, Chapter 30 Indicator, Anti-ice Quantity Indicator, Deice Pressure Pump, Alcohol Solenoids, Anti-ice Transmitter, Anti-ice Quantity Instruments, Chapter 31 Clock Landing Gear, Chapter 32 Bottle, Emergency Air Wheels, Tires & Brakes Lights, Chapter 33 Flasher Rotating Beacon 12,000 6,000 6,000 8,000 6,000 6,000 12,000 OC 12,000 * OC 12,000 4,000 OC Inspection & Check Period
Navigation, Chapter 34 Altimeter Compass, Magnetic Indicator, Air Speed Indicator, Gyro Horizon Indicator, Outside Air Temperature Indicator, Rate of Climb Indicator, Turn & Bank ** Calibrate every 24 months Oxygen, Chapter 35 Bottle, Oxygen
12,000 3,000 ** 6,000 4,000 3,000 6,000 4,000 3,000
12,000 *
* Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. Fuselage, Chapter 53 Nacelles, Chapter 54 Stabilizers, Chapter 55 12,000 12,000 12,000
Wings, Chapter 57
12,000
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 15. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - DOUGLAS - DC-6, DC-7 Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-6, DC-7 Overhaul Period Air Conditioning, Chapter 21 12,000 Inspection & Check Period
Accessory Containers Expansion Turbine Actuators & Valves Heater Unit Turbo-Compressor Unit, Ignition Auto-Pilot, Chapter 22 Amplifier (A-12) Engaging Control Gyro-Compass Control Gyro-Compass, Repeater Pedestal Controller Servo, Controller Servo, Unit Vertical Gyro Control Electrical, Chapter 24 Ammeter & Voltmeter Generator Inverter, Emergency Inverter, Main Regulator, Voltage Relay, Battery Equipment & Furnishings, Chapter 25 Chute, Evacuation
4,000 4,000 6,000 2,500 2,000 2,500 12,000 4,000 8,000 4,000 4,000 6,000 2,500 6,000 4,000 12,000 6,000 EC 5,000 2,000 2,000 6,000 12,000 1 year
First-Aid Kit Life Vest & Raft Transmitter, Emergency Fire Protection, Chapter 26 Cylinders Panel, Fire Detector Cylinders, Weight Check
6 months 1 year 6 months 12,000 * 6,000 6 months
* Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect.
Effective date _____________________ PAGE 2 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-6, DC-7
Overhaul Period Flight Controls, Chapter 27 Indicator, Wing Flap Position Transmitter, Wing Flap Position Fuel, Chapter 28 Indicator, Fuel Quantity Pump, Fuel Boost Transmitter, Fuel Quantity Hydraulic, Chapter 29 Accumulator Indicator, Hydraulic Pressure Pump, Auxiliary Hydraulic Regulator, Pressure Transmitter, Hydraulic Pressure Ice & Rain Protection, Chapter 30 Accessory, Containers Blowers, Wing & Empennage Heater Heater, Wing & Empennage Unit, Ignition Instruments, Chapter 31 Clock Landing Gear, Chapter 32 12,000 6,000 6,000 12,000 4,500 4,500 4,000 12,000 8,000 6,000 6,000 6,000 6,000 12,000 4,000 8,000 8,000 2,500 12,000 OC 12,000
Bottle, Emergency Air Wheels, Tires & Brakes
* OC
* Inspections, hydraulic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. Lights, Chapter 33 Flasher Navigation, Chapter 34 Altimeter Compass, Magnetic Indicator, Air Speed Indicator, Gyro Horizon Indicator, Outside Air Temperature Indicator, Rate of Climb Indicator, Turn & Bank 12,000 4,000 12,000 3,000 ** 6,000 4,000 3,000 6,000 4,000 3,000
** Calibrate every 24 months
Effective date _____________________ PAGE 3 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-6, DC-7 Overhaul Period Oxygen, Chapter 35 Cylinder 12,000 * Inspection & Check Period
* Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. Fuselage, Chapter 53 Nacelles, Chapter 54 Stabilizers, Chapter 55 Wings, Chapter 57 12000 12000 12000 12000
Effective date _____________________ ----------------------------------------------------------------
---------------------------------------------------------------FIGURE 16. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - LOCKHEED - L-049/749/1049/1649 Form Approved. Budget Bureau No. 04-R075. PAGE 1 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED L-049/749/1049/1649
Overhaul Period Air Conditioning, Chapter 21 Actuators & Valves Blower, Flight Station Expansion Turbine Fan, Heat Exchanger Cooling Heat Cycling & Overheat Assembly Heater Unit Ignition Unit Indicator, Cabin Altitude Indicator, Cabin Rate of Change Pump, Cabin Supercharger Reactor Pump, Heater Fuel Selector, Cabin Altitude Selector, Cabin Rate of Change Separator, Water Turbo-Compressor Auto-Pilot, Chapter 22 Electrical, Chapter 24 Ammeter & Voltmeter Generator Inverter, Emergency Inverter, Main Regulator, Voltage Relay, Battery 12,000 6,000 2,000 4,000 4,000 9,000 2,500 2,500 6,000 6,000 2,000 6,000 6,000 6,000 6,000 2,000 12,000 12,000 6,000 EC 5,000 2,000 2,000 6,000
Equipment & Furnishings, Chapter 25 12,000 Evacuation Chute OC First-Aid Kit 6 months Life Vests & Raft 6 months Transmitter, Emergency 4 months Fire Protection, Chapter 26 12,000
Cylinders
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Indicator, Wing Flap Position Transmitter, Wing Flap Position 12,000 6,000 6,000
Effective date _____________________ PAGE 2 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED L-049/749/1049/1649 Overhaul Period Fuel, Chapter 28 Indicator, Fuel Quantity Pump, Fuel Boost Transmitter, Fuel Quantity Hydraulic, Chapter 29 Accumulator Dampener Indicator, Hydraulic Pressure Pump, Auxiliary Hydraulic Regulator, Pressure Ice & Rain, Chapter 30 Box, Windshield Anti-ice Control Motor, Cowl Flap Pump, Anti-ice Pump, Deicer Windshield Wiper Assembly Instruments, Chapter 31 Clock Landing Gear, Chapter 32 Bottle, Emergency Air Wheels, Tires & Brakes 12,000 4,000 4,000 4,000 12,000 8,000 8,000 6,000 6,000 6,000 12,000 4,000 4,000 8,000 4,000 4,000 12,000 OC 12,000 * OC Inspection & Check Period
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Lights, Chapter 33 12,000
Flasher Navigation, Chapter 34 Altimeter Compass, Magnetic Indicator, Air Speed
4,000 12,000 3,000 ** 6,000 4,000
Indicator, Indicator, Indicator, Indicator,
Gyro Horizon Outside Air Temperature Rate of Climb Turn & Bank
3,000 6,000 4,000 3,000
** Bench check every 12 months.
Effective date _____________________ PAGE 3 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED L-049/749/1049/1649 Overhaul Period Oxygen, Chapter 35 Bottle, Oxygen Regulator, Oxygen Flow Fuselage, Chapter 53 Nacelles, Chapter 54 Stabilizers, Chapter 55 Wings, Chapter 57 12,000 * 8,000 12,000 12,000 12,000 12,000 Inspection & Check Period
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 17. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - MARTIN M-202/404 Form Approved. Budget Bureau
FEDERAL AVIATION AGENCY WASHINGTON PART D
No. 04-R075. PAGE 1 of 3 PAGES
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE MARTIN M-202/404 Overhaul Period Air Conditioning, Chapter 21 Actuators & Valves Blower, Cabin Blower, Combustion Air Box, Cabin Temperature Control Control, Fuel Assembly Heater Unit Ignition Units Solenoid Valves & Filters Switches, Ram Air Turbo Compressor Auto-Pilot, Chapter 22 Electrical, Chapter 24 Ammeter & Voltmeter Contactor, Generator Control Panel, Generator Generator Inverter, Emergency Inverter, Main Regulator, Voltage Relay, Battery 12,000 6,000 2,000 3,000 4,000 4,000 2,500 2,500 4,000 6,000 2,000 12,000 12,000 6,000 2,000 2,000 EC 5,000 2,000 2,000 6,000 Inspection & Check Period
Equipment & Furnishings, Chapter 25 12,000 Chute, Evacuation OC First-Aid Kit 6 months Fire Protection, Chapter 26 Cylinders Panel, Fire Detector 12,000 * 6,000
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Actuator, Stabilizer Jack Indicator, Wing Flap Position Transmitter, Wing Flap Position 12,000 8,000 6,000 6,000
Fuel, Chapter 28 Indicator, Fuel Quantity Pump, Fuel Boost Transmitter, Fuel Quantity
12,000 4,000 4,000 4,000
Effective date _____________________ PAGE 2 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE MARTIN M-202/404 Overhaul Period Hydraulic, Chapter 29 Accumulator Indicator, Hydraulic Pressure Pump, Auxiliary Hydraulic Regulator, Pressure Transmitter, Hydraulic Pressure Ice & Rain, Chapter 30 Heater, Wing & Empennage Unit, Windshield Wiper Units, Ignition Instruments, Chapter 31 Clock Landing Gear, Chapter 32 Bottle, Emergency Air Motor, Nose Dampener Wheels, Tires & Brakes Lights, Chapter 33 Flasher Navigation, Chapter 34 Altimeter Compass, Magnetic Gyro, Directional Indicator, Air Speed Indicator, Gyro Horizon Indicator, Outside Air Temperature 12,000 8,000 6,000 6,000 6,000 6,000 12,000 3,000 8,000 3,000 12,000 OC 12,000 * 4,000 OC 12,000 4,000 12,000 3,000 ** 6,000 1,500 4,000 3,000 6,000 Inspection & Check Period
Indicator, Rate of Climb Indicator, Turn & Bank ** Bench Check every 12 months. Oxygen, Chapter 35 Bottle, Oxygen Regulator, Pressure
4,000 3,000
12,000 * 8,000
Effective date _____________________ PAGE 3 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE MARTIN M-202/404 Overhaul Period Fuselage, Chapter 53 Nacelles, Chapter 54 Stabilizers, Chapter 55 Wings, Chapter 57 12000 12000 12000 12000 Inspection & Check Period
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 18. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - VISCOUNT - 745D/810 Form Approved. Budget Bureau No. 04-R075. Page 1 of 3 pages OPERATIONS SPECIFICATIONS
AIRCRAFT MAINTENANCE VISCOUNT 745D/810 Overhaul Period Air-Conditioning System, Chapter 21 12000 Actuator, Cabin Hot Air Supply 3500 Actuator, Cabin Temperature Control 3500 Actuator, Intercooler Flap 3500 Actuator, Spill Valve Actuator 2500 Actuator, Unpressurized Flight Valve 3500 Altimeter, Cabin 6000 Blower, Cabin Vent 2500 Blower, Centrifugal Combustor 1500 Compressor, Cabin Air 2000 Controller, Cabin Pressure 4000 Controller, Mass Flow 4000 Heater Assembly 2500 Ignition Assembly 2500 Indicator, Cabin Differential Pressure 4000 Pump, Heater Fuel 2500 Switch, Cycling 2500 Switch, Thermal 2500 Turbine, Cabin Air Cooling 4000 Valve, Cabin Outflow 4000 Valve, Duct Relief 6000 Valve, Safety 6000 Auto-Pilot, Chapter 22 Amplifier, Flux-Gate Amplifier & Signal Generator Computer, Flight Path Controller, Pedestal Indicator, Master Direction Indicator, Three Axis Trim Switch, Gaging Servo, Main Transmitter, Flux-Gate Vertical Dynamic Sensor Electrical System, Chapter 24 Circuit Breaker, Differential Overload Generator Inverter, Emergency Inverter, Main 12000 4000 3500 1500 6000 4000 4000 o/c 3500 4000 o/c 12000 3500 o/c 5000 2000 Inspection & Check Period
Regulator, Voltage Switch, Inverter Warning Failure
2000 4000
Effective date
December 15, 1962 PAGE 2 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE VISCOUNT 745D/810 Overhaul Period Inspection & Check Period
Equipment & Furnishings, Chapter 25 12,000 Evacuation Chute OC Fire Protection, Chapter 26 Cylinders 12,000 *
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 12,000 Actuator, Aileron Trim Tab 4,500 Drum Assembly - Microswitch Control 7,000 Flap Brake Assembly 4,500 Flap Clutch & Disconnect Assembly 4,500 Flap Gear Box 7,000 Flap Gear Box Drive Motor 2,500 Indicator, Aileron Trim Position 4,000 Transmitter, Aileron Trim Tab Position 4,000 Indicator, Flap Position 6,000 Transmitter, Flap Position 6,000 Fuel System, Chapter 28 Actuator, Low Pressure Fuel Actuator, Plessey Interengine Amplifier, Fuel Quantity Indicator, Fuel Datum Trim Indicator, Fuel Quantity Pump, Fuel Boost Hydraulic System, Chapter 29 Actuator, Foot Brake 12,000 2,500 2,500 2,500 6,000 4,000 4,000 12,000 6,000
Motor, Undercarriage Control Valve Unit, Maxaret
2,500 3,500
Ice & Rain Protection, Chapter 30 12,000 Actuator, Jet Pipe Flap 2,500 Actuator, Thermal Deice Bypass Valve 2,500
Alternator, Prop Deice Indicator, Jet Pipe Temperature Inverter, Windshield Deice Instruments, Chapter 31 Clock
2,500 6,000 2,000 12,000 OC
Effective date _____________________ PAGE 3 of 3 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE VISCOUNT 745D/810 Overhaul Period Landing Gear, Chapter 32 Emergency Air Bottle Indicator, Brake Pressure Switches, Gear Switches, Oleo Wheels, Tires & Brakes Lights, Chapter 33 Flasher Lights, Landing Navigation Instruments, Chapter 34 Altimeter Compass, Magnetic Horizon, Gyro Indicator, Air Speed Indicator, Outside Air Temperature Indicator, Rate of Climb Indicator, Turn & Bank ** Bench Check every 12 months. Oxygen System, Chapter 35 12,000 12,000 * 6,000 4,000 4,000 OC 12,000 4,000 2,500 12,000 3,000 ** 6,000 3,000 4,000 6,000 4,000 3,000 Inspection & Check Period
Oxygen Bottle Fuselage, Chapter 53 Nacelles, Chapter 54 Stabilizers, Chapter 55 Wings, Chapter 57
* 12,000 12,000 12,000 12,000
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 19. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - LOCKHEED L-188 A & C Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON OPERATIONS SPECIFICATIONS PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED L-188 A & C Overhaul Period Air Conditioning System, Chapter 21 12,000 Air Cycle By-Pass Valve 4,000 Air Cycle Cooling Air Exit Door Actuator 4,000 Air Cycle Heat Exchange O.C. Air Cycle Cooling Turbine 4,000 Altimeter, Cabin 7,000 Cabin Air Compressor 2,000 Cabin Air Flow Control Valve 2,000 Cabin Pressure Reg. Outflow Valve 5,000
Page 1 of 5 pages
BC 2500
Cabin Pressure Safety Valve Cabin Air Duct Shut-Off Valve Cabin Air Duct Check Valve Cabin Air Pressure Outflow Valve Control Cabin Air Pressure Outflow Valve Control Filter Cabin Freon Evaporator Cabin Aux. Vent Inlet Valve & System Cabin Air Warmup Valve Actuator Cabin Air Filter
12,000 O.C. O.C. 3,500 1,500 O.C. O.C. O.C. O.C.
BC 4000
Cabin Duct Heater Cabin Recirculating Fan Cooling Air Exit Door Actuator (tunnel) Cooling Air Inlet Door Actuator (tunnel) Flight Station Recirculating Fan Flight Station Freon Evaporator Flight Station Duct Heater Flight Station Aux. Vent Inlet Valve Flight Station Air Filter Freon Suction Pressure Throttling Valve Freon Condenser Fan Freon Condenser Freon Compressor Lavatory Exhaust Fan Manual Control Valve Negative Pressure Relief Valve Radio Rack Exhaust Fan Rate of Climb Radiant Heating Panel (floor and wall) Radiant Heating Panel (cargo compt.) Surge Control Valve Temperature Control Box Effective date April 1, 1964
O.C. 4,000 4,000 4,000 4,000 O.C. O.C. O.C. O.C. 4,000 4,000 O.C. 3,000 O.C. 5,000 O.C. 1,400 7,000 O.C. O.C. 2,000 2,500
PAGE 2 of 5 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED L-188 A & C
Overhaul Period Auto-Pilot System, Chapter 22 May be determined by the assigned inspector. Communications System, Chapter 23 May be determined by the assigned inspector. Electrical Power, Chapter 24 Battery Flight Station Electrical & OC OC
Instrument Panels Generator, AC Generator Control and Protection Components Inverter Main & Flight Station Distribution Centers, including Wiring, Terminals, Relays, Circuit Breakers, Etc. Power Contactors and Reverse Current Relays Secondary Electrical Centers, including Wiring, Terminals, Relays, Circuit Breakers, Etc. Transformer Rectifiers Voltage Regulators Equipment & Furnishings, Chapter 25 May be determined by the assigned inspector. Fire Protection, Chapter 26 Cylinder Discharge Valve Cartridges Transfer Valve Valve, Drain
OC 2,000 2,000 2,000
OC 2,000
OC 2,000 2,000
OC * 3 years 8,000 3,500
Flight Controls, Chapter 27 OC Aileron Trim Tab Control Unit 12,000 Aileron Trim Tab Actuator Unit 12,000 Aileron Push-Pull Tubes, Bellcranks Fittings, etc. 8,000 Asymmetry Detector Shut-Off Valve 6,000
Asymmetry Detector Actuated Flap Actuator Brake
12,000
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Effective date _____________________ Page 3 of 5 pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED L-188 A & C Overhaul Period Inspection & Check Period
Flight Controls, Chapter 27, continued Booster Actuators Booster Valve Cluster Booster Frame Disconnect Mechanism Control Column Control Cables, Pulleys, Fairleads, etc. Elevator Trim Tab Control Unit Elevator Trim Tab Actuator Unit Elevator Push-Pull and Torque Tube Flap Control System Hydraulic Load Sensors Rudder Pedals Rudder Trim Tab Control Unit Rudder Trim Tab Actuator & Linkage Rudder Push-Pull and Torque Tube Installation Wing Flap Main Drive Hydraulic Motor Wing Flap Main Drive Gear Box Wing Flap Actuators, Linkages, Tracks and Carriages @
8,000 8,000 8,000 12,000 O.C. 12,000 12,000 8,000 5,000 8,000 12,000 12,000 12,000 8,000 12,000 12,000 4,000
Fuel System, Chapter 28 Boost Pump, Main 5,000 Boost Pump, Scavange 5,000 Fuel Valves (Crossfeed-Elect.; ShutOff-Manual) 8,000 Fuel Dump Valves 8,000
Fueling Valve Fuel Quantity Tank Units Fuel Quantity Indicators Fuel Pressure Warning System Misc. Valves, Pilot & Vent. Overflow Valve Transmitter, Fuel Crossfeed Hydraulic System, Chapter 29 Aux. Pump (DC) Hydraulic Motor Pump (AC) Heat Exchanger Relief Valve, Main System Reservoir Pressure Switches
8,000 O.C. 5,000 O.C. 10,000 8,000 8,000 O.C. 4,000 2,000 O.C. 12,000 12,000 O.C.
Effective date
April 1, 1964 PAGE 4 of 5 PAGES
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED L-188 A & C Overhaul Period Ice & Rain Protection, Chapter 30 OC Airfoil Temperature Sensor Amplifier 4,000 Bleed Air Shut-Off Valve 3,000 Control Unit, Temperature 8,000 Fuselage Isolation Valve 8,000 Indicator, Airfoil Temperature 8,000 Indicator, Bleed Air Manifold 8,000 Leakage Detector Valve 3,000 Modulating Control Valves 8,000 Switch Temperature Selector 8,000 Transmitter, Bleed Air Manifold 8,000 Thermostats OC Universals OC Firewall Bleed Air Shut-Off Valve 3,500 Timer, Prop De-Ice 5,000 Windshield De-Fog 8,000 Windshield Wiper Accumulator 12,000 Windshield Wiper Control Unit 4,000 Window Units 12,000 Inspection & Check Period
Landing Gear, Chapter 32 Brake Accumulators Brake System Gear Up-and-Down Locks Lockout Cylinder Main and Nose Wheels Main Gear Main Gear Door Actuating Cylinder Nose Gear Nose Gear Door Actuating Cylinder Nose Wheel Steering Valve, Shuttle Valve, Priority Lighting, Chapter 33 May be determined by assigned inspector. Navigation, Chapter 34 May be determined by assigned inspector. Oxygen System, Chapter 35 Oxygen Bottle
12,000 12,000 10,000 12,000 OC 12,000 10,000 12,000 10,000 12,000 12,000 12,000
Effective date _____________________ Page 5 of 5 pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED L-188 A & C Overhaul Period Doors, Chapter 52 Actuators Cylinder, Stair Actuating Doors and Emergency Exits Valve, Stair Selector Fuselage, Chapter 53 Inspection & Check Period
4,000 4,000 12,000 8,000
Crew Seats and Attachments Exterior Covering Floor Support Members Interior Nose Gear Well Area Passenger Seats and Attachments Structure Around Windows Nacelles, Chapter 54 Attachments Main Gear Support Structure Skin and Structure Beneath Tail Pipe Shroud Tail Pipe and Shroud Stabilizers, Chapter 55 Attachments and Joints Exterior Covering Elevator and Tabs Interior Structure Rudder and Tabs Vertical, Horizontal and Installation Windows, Chapter 56 Cabin Windshield Structure
8,000 12,000 12,000 O.C. 12,000 12,000 12,000
12,000 12,000 12,000 12,000
4,000
4,000 2,000
6,000 6,000 12,000 6,000 12,000 6,000
* 500 ** 2,000
12,000 12,000
Wings, Chapter 57 Ailerons and Tabs Attach Joints Center Wing Section Flaps, Structure Interior Structure Wing to Fuselage Fillets
12,000 12,000 8,000 12,000 12,000 8,000
* Counter weight bracket Effective date April 1, 1964 ** Inspection Rear Spar Web ------------------------------------------------------------------------------------------------------------------------------FIGURE 20. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - ALLISON 501-D13 ENGINE AEROPRODUCTS PROPELLER Form Approved. Budget Bureau
FEDERAL AVIATION AGENCY WASHINGTON OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ENGINE MAKE - ALLISON ENGINE MODEL - 501-D13
No. 04-R075.
PROPELLER MAKE - AEROPRODUCTS PROPELLER MODEL - A6441FN606 Overhaul Period Inspection & Check Period
Propellers, Chapter 61 Alternator Regulator Hub Blades Reservoir Spinner Power Plant General, Chapter 71 Engine Mounting System Vibration Isolators Engine Cowling Engine Fire Seal Engine, Chapter 72 Compressor/Gearbox Turbine Section
2000 2000 2500 2500 2500 OC
OC OC OC OC
4000 4000
Engine Fuel and Control, Chapter 73 Temperature Datum Control System Fuel Control Engine Fuel Pump Fuel Flow Meter Ignition System, Chapter 74 Exciter and Relay Ignitor Engine Air, Chapter 75 Ducts and Scoops Anti-ice System Speed-sensitive Control Engine Controls, Chapter 76 Power Lever System and Engine
3000 3000 3000 3000
EO EO
OC 3000 3000
Coordinator Controls and Linkages OC
Effective date _____________________ OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ENGINE MAKE - ALLISON ENGINE MODEL - 501-D13 Overhaul Period Engine Indicating, Chapter 77 Tachometer Generator Tachometer Indicator T. I. T. Indicator Torquemeter Indicator Torquemeter Phase Detector Indicator Oil Temperature Indicator Oil Quantity Indicator Oil Pressure Gearbox Indicator Oil Pressure Engine Engine Exhaust System, Chapter 78 Engine Exhaust System Engine Oil System, Chapter 79 Engine Oil System Actuator Oil Cooler Flap Oil Quantity Transmitter Oil Pressure Warning Switch Oil Pressure Transmitters Inspection & Check Period
3,000 5,000 5,000 5,000 5,000 5,000 OC 5,000 5,000
OC
OC 3,000 OC OC 5,000
Oil Cooler Flap Position Indicator Fuel Oil Heat Exchanger Oil Cooler Starting, Chapter 80 Engine Starter Bleed Air Shutoff Valves Isolation and Firewell Valves Combustor Assembly Air Storage Bottles Corrosion Inspection Air Bottle Cooling Valve Air Compressor Low Pressure Regulator Valve
OC 3,000 EO
EO 5,000 5,000 1,800 * 1 year 5,000 OC EO
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 21. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - BOEING 707/720 Form Approved. Budget Bureau No. 04-R075. Page 1 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 707/720 Overhaul Period Air Conditioning, Chapter 21 Ducting, Plumbing, Electrical Conduits Turbo Compressor Outflow Valves Cabin Pressure Controller Differential Pressure Indicator Vapor Cycle Pack Tachometer, Turbo Compressor Actuator - Ram Air Damper Controller, Cockpit Airflow O.C. O.C. 3,000 2,500 5,000 8,000 5,000 3,500 7,500 7,500 Inspection & Check Period
Valve - Pack Shutoff Valve - Cabin Temp. Control Valve - Cockpit Temp. Control (Hot) Valve - Cockpit Temp. Control (Cold) Valve - Ram Air Shutoff Valve - Wing Shutoff Blower - Recirculating Controller - Cabin Pressure Manual Fan Assembly - Condenser Heat Exchanger
5,000 7,500 10,000 10,000 12,500 12,500 3,500 5,000 4,000 O.C.
Heaters - Electric Indicator - Cabin Temperature Indicator - Cabin Rate of Climb Pump - Jet Relay - Compressor Discharge Overheat Relay - Cabin Pressure Warning Elements - Temperature Sensing Switch - Duct Overheat Switch - Pressure Altitude Valve - Blower Shutoff Valve - Cabin Air Check Valve - Cockpit Air Check Valve - Turbo Compressor Check Electronic Equipment Blower Valve - Cabin Pressure Bleed Air Shutoff Air Cycle Machine Condenser Evaporator Compressor Auto Pilot - Chapter 22 Auto Pilot Adapter Box - Power Junction Control Panel Indicator - 3 Axis Trim (Eclipse Pioneer) Sero - Stabilizer Trim
O.C. O.C. 10,000 O.C. 10,000 10,000 O.C. O.C. O.C. 10,000 O.C. O.C. O.C. 6,000 O.C. 5,000 O.C. O.C. 10,000 O.C. O.C. 5,000 O.C. 7,500 5,000
Effective date
July 1, 1964 PAGE 2 of 12 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 707/720 Overhaul Inspection &
Period Auto Pilot, Chapter 22 (continued) Annunciator - Glide Scope Three Axis Rate Transmitter Air Data Sensor Amplifier and Computer Servo - Aileron, Rudder, & Elevator
Check Period
OC 5,000 3,000 3,000 2,500
Unit - Comparison Communications, Chapter 23 May be determined by assigned inspector. Electrical Power, Chapter 24 Constant Speed Drive Oil Temp. Indicator Resistance Bulb c/o Drive Oil Temp. Wattmeters DC Voltmeters DC Ammeters Generator Control Unit Relay - Essential Power Failure Relay - External Power Relay External Power Control Relay - External Power Interlock Relay - Negative Sequence Aux #1 Relay - Negative Sequence Aux #2 Relay - Negative Sequence Transformer Rectifier A/C Generator Voltage Regulator Load Controller Reverse Current Relay Battery A/C Voltmeter and Ammeter Frequency Meter C/S Drive & Disconnect Equipment and Furnishings, Chapter 25 May be determined by assigned inspector.
2,500
OC OC 10,000 OC 10,000 10,000 10,000 OC 5,000 6,000 5,000 7,500 7,500 7,500 6,000 OC 3,000 5,000 5,000 5,000 OC 10,000 10,000 3,000
OC
Fire Protection, Chapter 26 OC Control Unit - Wheel Well Area Fire Detector 5,000 Valve - Double Tee 10,000 Bottle - Fire Extinguisher * Control - Fire Warning Bell OC Stop Valve & Solenoid 6,000
Portable CO2 Bottles Wheel Well Fire Detector Sensing Elements Engine Fire Detector Thermo Switches
* OC OC
Effective date _____________________ Page 3 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 707/720 Overhaul Period Flight Controls - Chapter 27 Flasher - Speed Brake and Flap Warning Gear Box - Angle Flap Drive Gear Box - Double Angle Fillet Flap Drive Indicator - Flap Position Motor - Emery Flap Drive Motor - Hydraulic Flap Drive Motor - Stabilizer Trim Drive Power Unit - Flap Drive Gearbox Relay - Emergency Flap Drive Relay - Stabilizer Trim Control Relay - Stabilizer Trim Safety Screw Assembly - Fillet Flap Drive Screw Assembly - Main Flap Drive Transmitter - Flap Position Valve - Flap By Pass Valve - Flap Metering Flap Cables - Tension Check and Pressure Seal Inspection Valve - Spoiler Metering Control Column Snubber - Aileron Gust Snubber - Elevator Gust Snubber - Rudder Gust Damper - Rudder Control Tab Actuator - Leading Edge Flap Valve - Leading Edge Flap Actuator Actuator - Stabilizer Trim Aileron Control Surface Assembly O.C. 5,000 10,000 10,000 10,000 10,000 10,000 5,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 10,000 O.C. 10,000 O.C. O.C. O.C. 10,000 10,000 12,000 12,000 5,000 10,000 Inspection & Check Period
Aileron Tab Cockpit Control Mech.
10,000
Spoiler Control Surface Spoiler Actuators Flap Assembly Rudder Control Jackshaft Installation Rudder Pedal Assembly Control Unit - Power - Rudder Compensator - Rudder Power Control Valve - Rudder Power Control Valve - Rudder System Pressure Control Valve - Rudder System Pressure Reducing Elevator Control Surface Assembly Horizontal Stabilizer Assembly Stabilizer Trim Actuator Installation Functional Check Entire Flight Control System
O.C. 10,000 10,000 10,000 5,000 10,000 10,000 10,000 10,000 10,000 10,000 6,000 5,000 3,000
5,000 3,000
Effective date
July 1, 1964 Page 4 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 707/720 Overhaul Period Inspection & Check Period
Fuel System, Chapter 28 Indicator - Fuel Flow Indicator - Fuel Quantity Power Unit Fuel Flow Snubber - Fuel Dump Solenoid - Fuel Dump Release Compensator - Tank Unit Gauge - Fueling Quantity Indicator - Fuel Temperature Bulb - Fuel Temperature #1 Main Tank Valve - Defueling Check Valve - Pump Removal Check Valve - Defueling Manual Valve - Manual Fueling Shutoff Valve - Fueling Level Control
O.C. 5,000 5,000 2,000 10,000 7,500 O.C. 5,000 10,000 O.C. O.C. O.C. O.C. O.C.
Shutoff Valve - Fueling Test Valve Thermal Relief Fuel Flow Transmitter Booster Pumps Engine Fuel Feed Shutoff Valve Engine Fuel Manifold Shutoff Valve Engine Fuel Emergency Shutoff Valve Reserve Tank Shutoff Valve Dual Check Valve Dump Chute Shutoff Valve Fuel Dump Actuator and Motor Fuel Dump Uplatch Actuator Hydraulic Power, Chapter 29 Indicator - Reservoir Level Pump - Aux. Hydraulic Motor Regulator - Reservoir Air Pressure Switch - Pressure Transmitter - Reservoir Level Valve - Main and Auxiliary Interconnect Valve - Utility System Relief Valve Suction Shutoff Relay - Auxiliary Pump Gauge - Accumulator Pressure Transmitter - Temperature Sensing Valve - Manual Bypass Hydraulic Pump - Engine Driven Hydraulic Accumulator Hydraulic Reservoir Pressure Transmitter
O.C. O/C O.C. 5,000 10,000 8,000 8,000 8,000 10,000 O.C. 10,000 5,000 5,000 O.C. 7,500 2,500 10,000 O.C. 7,500 10,000 12,000 10,000 7,500 O.C. O.C. 12,000 2,000 O.C. O.C. 7,500
7,500
Effective date
Hydraulic Power, Chapter 29 (continued) Pressure Indicator
10,000
Pump Rudder Hydraulic Motor
4,000
Ice and Rain Protection, Chapter 30 O.C. Ammeter - Pitot Heater 10,000 Ammeter - Empennage Anti Ice 10,000 Controller - Empennage Shedding Area 7,500 Controller - Automatic Empennage Shedding Area 7,500 Controller - Empennage Parting Strip 7,500 Relay - Nesa Control 10,000 Relay - Wing Anti Ice 10,000 Converter - Windshield Wiper 10,000 Drive - Windshield Wiper Flex. O.C. Duct - Temperature Indicator 10,000 Duct - Temperature Sensor O.C. Anti Ice Check Valve 12,000 Anti Ice Shutoff Valve 10,000 Anti Ice Ducting O.C. Empennage De Icer Overheat Switch O.C. Empennage Temp. Control Switch O.C. Windshield Anti Ice Controller 5,000 Windshield Wiper Motor 10,000 Ice Detector O.C. Ice Interpreter O.C. Instruments, Chapter 31 Ram Air Temperature Indicator (Lewis) Static Air Temperature Indicator (Kollsman) Air Speed - Angle of Attack Indicator (Kollsman) Machmeter (Kollsman) Altimeter and Scale Error Corrector Altimeter (Kollsman 671-CPX-10-051) Indicator - True Air Speed (Kollsman) Pitot Tubes Static System Flight Recorder Heading Amplifier Angle of Attack Sensor Control Unit - Air Data Landing Gear, Chapter 32 Actuator - Main Gear Actuator - Main Gear Door Actuator - Main Gear Side Strut O.C. 10,000 5,000 5,000 7,500 5,000 5,000 5,000 O/C O.C. 2,000 O.C. O.C. O.C. O.C. 10,000 10,000 10,000
Actuator - Nose Gear Actuator - Nose Gear Door
10,000 10,000
Effective date
July 1, 1964 PAGE 6 of 12 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 707/720 Overhaul Period Inspection & Check Period
Landing Gear, Chapter 32 (continued) Control Shield - Anti Skid 10,000 Cylinder - Nose Steering 10,000 Detector - Brake Anti Skid 2,500 Gauge Emergency Air Brake Pressure 10,000 Relay - Main Gear Position Warning 10,000 Relay - Nose Gear Position Warning 10,000 Relay - Safety Switch 12,500 Restrictor - Nose Gear Variable 12,500 Snubber Assembly - Main Gear 12,500 Solenoid - Landing Gear Latch Lever Transmitter - Brake Accumulator Pressure Valve - Brake Anti Skid Valve - Brake Deboost Valve - Brake Shuttle Valve - Landing Gear Selector Valve - Main Gear Actuator Sequence Valve - Nose Gear Door Control Valve - Air Brake Control Valve - Steering Disconnect Bottle - Air Brake Switch - Leveling Cyl. Centering and Snubber Assembly Valve - Landing Gear Door Safety Valve - Nose Gear Door Safety Nose Gear Assembly Nose Gear Shock Strut Nose Gear Drag Strut and Lock Assembly Nose Gear Torsion Link Nose Gear Steering Collar OC 7,500 10,000 10,000 10,000 10,000 10,000 10,000 OC 10,000 * OC OC OC OC 10,000 10,000 12,500 12,500 12,500
Nose Gear Axles Nose Gear Emergency Lockshaft, Actuator Support Shaft, Lock Arm Shaft and Drag Brace Shaft Nose Gear Wheel Assembly
12,500
12,500 OC
Nose Gear Lock Mechanism Nose Gear Emergency Release System Nose Gear Signal System Valve - Nose Gear Steering Main Gear Assembly Main Gear Trunnion Main Gear Truck Assembly Main Gear Drag Strut Main Gear Side Strut Main Gear Torsion Links
10,000 OC OC 10,000 10,000 12,500 12,500 12,500 12,500 12,500
Effective date _____________________ PAGE 7 of 12 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 707/720 Overhaul Period Landing Gear, Chapter 32 (continued) Main Gear Walking Beam and Support Link 12,500 Main Gear Wheel Assembly OC Main Gear Brake Assembly OC Emergency Release System OC Power Brake Valve 10,000 Centering Cylinder 10,000 Lights, Chapter 33 May be determined by assigned inspector. Navigation, Chapter 34 May be determined by assigned inspector. Inspection & Check Period
Oxygen, Chapter 35 Automatic Altitude Sensing Valve Manifold Pressure Switch Disconnect - Crew Oxygen Bottle Oxygen Portable Regulator - Constant Flow Latch - Automatic
OC 7,500 10,000 OC * 7,500 OC
Valve - Mask Shutoff Valve - Oxygen by Pass Oxygen Cylinder Crew Demand Regulator Pressure Reducing Valve Passenger Oxygen Mask Assembly
OC 7,500 * 7,500 OC OC
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Powerplant General, Chapter 71 Engine Mount Links and Fittings Engine Mount Bolts Engine Nose Cowl Engine Nose Cone Cowling Engine, Chapter 72 Compressor Section Turbine Section
EO EO EO EO EO
3,000 ** 2,000 **
** Sample one turbine overhaul at 1800 hours, one compressor section overhaul at 2400 hours and one compressor section overhaul at 2800 hours.
Effective date _____________________ Page 7A of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 707/720 Overhaul Period Engine Fuel and Control, Chapter 73 Inspection & Check Period
Fuel and Oil Heat Exchanger Fuel Control Unit Fuel Pump, Engine Driven Indicator, Fuel Pressure Indicator, Fuel Flow Switch, Fuel Pressure Warning Transmitter, Fuel Pressure Transmitter, Fuel Flow Ignition System, Chapter 74 Ignition Exciter
EO EO EO 10,000 5,000 EO 5,000 EO
EO
Ignition Ignition Transformer High Tension Heads Air System, Chapter 75 Anti-icing Control Valve and System Valve, Oil Cooler Ejector Control Compressor Bleed Valve and Actuator Anti-icing Bleed Shutoff Valve Valve, Fuel Deice Shutoff Anti-icing Regulator Ejector, AC Generator Cooling Valve, Nacelle Thermal Anti-ice Valve, Nose Cowl Anti-ice Engine Controls, Chapter 76 Cockpit Pedestal Area Cockpit to Engine Struts Engine Struts Engine Engine Indicating, Chapter 77 Bulb, Ram Air Temperature Generator, Tachometer Indicator, Pressure Ratio Transmitter, Pressure Ratio Indicator, Tachometer Indicator, Ram Air Temperature Indicator, Exhaust Gas Temperature Indicator, Engine Vibration
EO EO EO
EO OC EO EO OC EO 2,500 EO EO
OC OC OC OC
EO EO EO 3,500 5,000 OC 5,000 5,000
Effective date _____________________ PAGE 7B of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 707/720 Overhaul Period EO EO Inspection & Check Period
Engine Indicating, Chapter 77 (continued) Detector, Engine Vibration Amplifier, Engine Vibration Exhaust System, Chapter 78 Exhaust Nozzle and Plug Aft Fairing Assembly
EO EO
Thrust Reverser Assembly and Control Valve, Reverser Directional Thrust Reverser Actuating Cylinder
EO EO EO
Oil System, Chapter 79 Actuator, Oil Cooler Door EO Cooler Assembly EO Indicator, Oil Pressure EO Indicator, Oil Quantity 7,500 Indicator, Oil Temperature 10,000 Oil Tank EO Switch, Oil Pressure Warning OC Thermostat, Oil Temperature Control EO Transmitter, Oil Pressure EO Transmitter, Oil Quantity OC Valve, Oil Shutoff OC Valve, Oil Temperature Control OC Starting, Chapter 80 Air Compressor Bottle, Air Start Corrosion Inspection Starter, Pneumatic Starter Low Pressure Shutoff Valve Gauge, Air Pressure Valve, Air Bottle Ground Charge Valve, Starter Air Relief Regulator, Pressure Shutoff
2,500 * 1 year EO EO 7,500 OC 10,000 7,500
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of
CFR Title 49. Water Injection, Chapter 82 Pump, Water Injection Electric 3,000 Pump, Water Injection Engine Driven EO Switch, Water Pressure 10,000 Valve, W/I Check 10,000 Valve, Water Shutoff 5,000 Valve, Water Drain 5,000 Indicator, Water Quantity OC Sensor, Water Quantity OC Valve, Water Injection Relief OC
Effective date _____________________ Page 8 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE
BOEING 707/720 Overhaul Period The Following Systems are Structural and Systems Items that are not removed from the Aircraft. Sample items are identified by a Suffix "S" and will be accomplished on 1/4 of the Fleet Doors, Chapter 52 Electronic, forward Cargo, Rear Cargo, L. Entry Door, Rt. Forward Service Door, Rt. Entry Door, Interior, Frames, Scuff Plates Emergency Exits, Cutouts, Interior and Exterior Fuselage, Chapter 53 Framing and Skin around Windshields and Windows Zone 21-22-26 Framing and Skin around Galley, Cargo Entrance Doors, Emergency Exits, Hatches, Electronic Access Doors, Battery Access Doors. Zone 11-12-13-15-25-26-27 Above Floor Inspection & Check Period
4,000 S
5,000 S
4,000 S
Below Floor Galley, Cargo and Entrance Doors Emergency Exit Hatches, and Lower Nose Compartment Access Doors Zone 11-12-25-26-42-43-44-45-4647-48 Fuselage Skin Panels and Circumferential and Longitudinal Skin Joints - Zone 14-15-16-21-22-2324-25-26-27-28-29-32-33-37 Fuselage Skin Panels under Horizontal Stabilizer Fairing Zone 37 Tension Bolts between Body Section at Stations 360 to 960 Zone 1624-26-29 and Station 1440 Zone 37 Pressure Bulkheads and Pressure Panels at the Following Locations: BS 178 Zone 41 Nose Wheel Well Zone 31 BS 620 Zone 33-34
4,000 S
4,000 S
4,000 S
10,000
4,000 S
7,000 3,000 4,000 S
BS 960 Zone 35-36 BS 1440 Zone 37 Horizontal Pressure Web Between BS 820 and 960 - Zone 35-36 Wing and Empennage Attachment Bulkhead at Following Body Stations: BS 620-820 - Zone 14-26-35-36 BS 1440 Zone 29 BS 1505.87 Zone 37 BS 1592 Zone 38
4,000 S 4,000 S 4,000 S
7,000 4,000 S 5,000 8,000
Effective date
Body Frames at BS 740-758.95, 781.95, and 800 - Zone 26
5,000
Floor Beams at BS 360, 830, 920, and 1,260 Zone 11-12-14-15-26 Fuselage Delta Beam BS 620-820 and Keel Beam BS 820-960 Zone 32 Main Gear Side Brace Support Fittings Zone 35-36 Nose Landing Gear Supporting Structure Zone 31 Skin and Stringer Splices in Crown Area (510 and above) at BS 360481-620-820-960-1241 and 1440 Zones 24-25-26-29 Intermediate Stringer Splices in Crown Area's S-10 and above BS 600-620-820-960-1440 Zone 26 Fuselage Skin in Lower Lobe under Galley and Lavatory Areas - Zone 11-12-13-15-16 Nacelles, Chapter 54 Forward Engine Mount Fittings Forward Engine Mount Thrust Link Thrust Link Terminal Bolts Forward Engine Mount Thrust Connection Fitting Rear Engine Mount Fitting
4,000 S 5,000 4,000 3,500
4,000 S
4,000 S
4,000 S
1,400 1,400 4,000 S 1,400 1,400
Rear Engine Support Brackets Nacelle Strut Front Spar Fittings Nacelle Strut Midspar Fittings Nacelle Strut Lower Spar Fittings Nacelle Strut Diagonal Brace Nacelle Front Spar Bolts Diagonal Strut Bolts Bolts - Mid Spar Wing Upper Surface Strut Support Nacelle Strut Internal Structure Forward and AFT Drag Support Fittings Stabilizers, Chapter 55 Horizontal Stabilizer Upper and Lower Spar Terminal Fittings and Ends of Spars Zone 37 Horizontal Stabilizer Upper Rear Spar Terminal Fishmouth Splices Zone 91-92-37 Horizontal Stabilizer Attach Pins Zone 37
1,400 1,400 4,000 S 4,000 S 4,000 S 5,000 10,000 10,000 5,000 8,000 8,000
5,000
5,000 10,000
Horizontal Stabilizer Structure Internal Zone 91-92 5,000 Horizontal Stabilizer Center Section Zone 37 5,000
Effective date
Horizontal Stabilizer Center Section Hinge Fittings BS 1592 2,500 Horizontal Stabilizer Jackscrew Fittings on Front Spar and on Floor of Body Section 48 BS 1505 Zone 37 3,500 Horizontal Stabilizer Leading Edge Attachment Zone 91-92 3,500 Elevator Internal Structure Zone 93-94 10,000 Elevator Balance Panels, Panel Support Link Assemblies Balance By Access and Top Panels Zone 93-94 3,500 Elevator Adjustable Weights (Bolted
to Balance Panels) Zone 93-94 3,500 Elevator Trim and Control Tabs Zone 93-94 1,200 Elevator Hinge Fittings Zone 93-94 1,200 Fuselage Fin Attach Fittings BS 1440 Zone 95 4,000 Fuselage Fin Attach Fittings BS 1507 Zone 95 4,000 Vertical Fin Front Spar Terminal Fittings and End of Spars - Zone 95 4,000 Fin Rear Spar Terminal Fittings and Fishmouth Splices - Zone 95 10,000 Fin Attach Pins - Zone 95 5,000 Vertical Fin Internal Structure 4,000 Vertical Fin Leading Edge Attachment Zone 95 3,500 Vertical Fin Splice Station 111.65 3,500 Rudder Hinge Fittings Zone 96 1,200 Rudder Balance Panels, Panel Support
S S
Link Assemblies Skin and Covers in Balance Bay Area's Zone 96 Control and Balance Tabs Zone 96 Rudder Internal Structure Zone 96 Wings, Chapter 57 Upper & Lower Interspar Skin Zone 71-72-73-74-75-79 Lower Interspar Skin Underwing Body Fairing and Wing Center Section Zone 76-77-78 Rear Spar Wing Terminal Forging Zone 77 Wing Production Joint Zone 71-7475-79 Wing to Body Shear Attachment Wing Upper Surface Zone 76-78 Wing Lower Surface at WBL 129.62 Zone 72-74-76-78 Beaver Tail Attachment and Holes Zone 72-73-76-78 Wing Lower Surface Interspar Area Zone 71-72-73-74-75-76-77-78-79
3,500 1,400 4,000 S
4,000
4,000 5,000 4,000 S 4,000 S 4,000 S 4,000 S 4,000 S
Effective date
July 1, 1964 Page 11 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 707/720
Overhaul Period Wings, Chapter 57 (continued) Wing Center Section Lower Surface Stringers Adjacent to Manufacturing Access Holes - Zone 77 12,000 Wing Lower and Upper Surface Splice at WBL 64.38 4,000 S Wing Lower and Upper Surface Stringer Splices at WBL 129.62 Zone 72-73-76-78 4,000 S Wing Lower and Upper Surface Splice at WS 360 Zone 71-72-73-74 4,000 S Wing Lower and Upper Surface Splice at Wing Production Joint Zone 71-
74-75-79 4,000 Stringer Connections at Boost Pump Housing WBL 75 113,145,WS 340 and WS 368 Zone 71-72-73-74-76-78 4,000 Lower Surface Stringers at WS 643.50 Zone 71-74 4,000 Front Spar Zone 62-63-64-65-66-6714 4,000 Rear Spar Zone 33-34-35-36-81-8283-84-85-86-87-88 4,000 Zone 84-85 6,000 Zone 33-34 BBL 38.05 10,000 Front and Rear Spars (Internal) Zone 71-72-73-74-75-79 4,000 Zone 76-77-78 5,500 Wing Ribs and (Center Section) Spanwise Beams Zone 71-72-73-74-7576-77-78-79 4,000 Wing Body Breather Web and BL 12.78 Beams Zone 33-34 5,000 Wing Terminal Forgings (BS 620-820) Zone 64-65-35-36 5,000 Zones 76-77-78 5,000 Wing Body Bottle Pin Retaining Bolts Zone 64-65-35-36 3,500 Wing Body Bottle Pins and Pin Holes Zone 64-65-35-36 10,000 Wing Terminal Forgings Zone 76-78 5,000 Zone 76-78-33-34 7,000 Leading Edge Internal Structure Zone 81-82-83-84-85-86-87-88 4,000 Main Landing Gear AFT Support Rib External Chord (Beaver Tail) Torque Box Zone 35-36-84-85 3,000 Trunnion Support Fitting Bolts and
S S S S
Pin (Torque AFT Trunnion Cap Internal Wrenching Bolts on all Aircraft at 1000 +- 100 hours) 10,000 Wing Trailing Edge Skin and Support Structure Zone 81-82-83-84-85-8687-88 3,500
Effective date
July 1, 1964 Page 12 of 12 Pages OPERATIONS SPECIFICATIONS
AIRCRAFT MAINTENANCE BOEING 707/720 Overhaul Period Wings, Chapter 57 (continued) Fillet Flap Support Beam Attachment to Uplock Support BS 900 - Zone 35-36 5,000 Walking Beam Supports BS 850 and 860 Zone 35-36 5,000 Spoilers Zone 82-84-85-86 4,000 S Main Wing Flap Zones 82-84-85-87 4,000 Flap Tracks and Track Supports Zone 82-84-85-87 4,000 Fillet Flap Zone 84-85 10,000 Inboard and Outboard Ailerons Zone 81-83-86-88 3,500 Inboard and Outboard Ailerons Balance Panels Zone 81-83-86-88 3,500 Inboard and Outboard Aileron Adjustable Weights (Bolted to Balance Panels) Zone 81-83-86-88 3,500 Wing Glove Zone 64-65 4,000 S Beaver Tail Bolts Zone 82-83 4,000 S Structure under Cover Fillet Splice Plate and Skin Zone 86-88 2,500 Beaver Tail (X-Ray Skin Beneath) Zone 86-88 4,000 S Inspection & Check Period
Effective date July 1, 1964 ------------------------------------------------------------------------------------------------------------------------------FIGURE 22. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - DOUGLAS DC-8/F
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON OPERATIONS SPECIFICATIONS PART D
Form Approved. Budget Bureau No. 04-R075.
Page 1 of 20 Pages
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Air Conditioning, Chapter 21 Actuator, Cabin Air Heat Exchanger Door Actuator, Freon Condenser Selector Valve Actuator, Freon Condenser Exhaust Door Actuator, Mixing Valve Actuator, Recirculating & Ventilating Air Selector Amplifier, Mixing Valve Control Unit Amplifier, Cabin Air Heat Exchanger Control Amplifier, Freon Temperature Control Amplifier, Cabin Pressure Control Bulb, Freon Condenser Thermistor Bulb, Outside Temperature Sensing Bulb, Cabin Duct Temperature Bulb, Freon Evaporator Differential Temperature Blower, Radio Rack Ventilating Condenser, Freon Controller, Cabin Pressure Rate Door Assembly, Freon Condenser Forward and Aft Exhaust Drive & Actuator, Cabin Outflow Butterfly & Nozzle Exhaust Assembly, Cabin Air Heat Exchanger Evaporator, Freon Fan, Freon Condenser Fan, Cabin Air Recirculating Heat Exchanger, Cabin Air O.C. 8,000 12,500 7,500 10,500 7,000 O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. 5,000 O.C. 8,000 O.C. 12,500 O.C. O.C. 7,000 4,000 O.C. Inspection & Check Period
Horn, Cabin Low Pressure Takeoff Warning Heater, Cockpit Floor Panel Indicator, Cabin Air Temperature Indicator, Freon Superheat & Saturation Temperature
O.C. O.C. O.C. O.C.
Indicator, Cabin Rate of Climb Indicator, Cabin Altitude & Differential Pressure Indicator, Cabin Compressor RPM Limiter, Pressure Ratio
10,500 10,500 10,500 10,500
Effective date
November 6, 1964 Page 2 of 20 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Inspection & Check Period
Air Conditioning, Chapter 21 continued Potentiometer, Manual Temperature Control Receiver, Freon Switch, Air Manifold Under Pressure Freon Control Switch, Cabin Turbo Compressor Oil Overtemperature Switches, Miscellaneous Switch, Freon Condenser Pressure Cutout Switch, Radio Rack Blower Differential Pressure Switch, Freon Compressor Overheat Switch, Cabin Low Pressure Transmitter, Turbo Compressor Turbo Compressor, Cabin Air Turbo Compressor, Freon Thermistor, Freon Evaporator Transmitter, Freon Turbine RPM Timer, Cabin Low Pressure & Takeoff Warning Valve, Assembly, Cabin Turbo Compressor Valve, Turbo Compressor Shutoff Valve Assembly, Recirculation
O.C. O.C. 14,000 Comp. OH O.C. O.C. 14,000 Comp. OH 12,500 Comp. OH 3,500 2,500 O.C. 3,500 14,000 O.C. 10,500 12,000
Valve, Thermostat Recirculation 10,500 Valve, Freon Condenser Air Selector O.C. Valve, Condenser Fan Shutoff 8,000
Valve, Valve, Valve, Valve, Air Valve, Valve, Valve, Valve, Valve, Valve, Valve, Valve,
Three Port Mixing Cockpit Air Diverter Radio Rack Cooling Recirculating & Ventilating Selector Freon Turbine Regulating Freon Expansion Freon Turbine Shutoff Radio Rack Venturi By-Pass Cold Air Pressure Regulator Cabin Pressure Relief Cabin Outflow Butterfly Outflow Nozzle
10,500 14,000 14,000 7,000 2,500 O.C. 8,000 7,000 10,500 10,500 14,000 17,500
Effective date
Auto Pilot, Chapter 22 Automatic Cutoff Auto Pilot Indicator Auto Pilot Controller Auto Pilot Release Switch Computer, Flight Control Computer, Yaw Command Computer, Pitch Command Computer, Roll Command Computer, Pressure Gain Calibrator Interlock Rack Linear Accelerometer Pitot System Cutoff Switch Radio Coupler Stabilization Computer Stabilization Computer Rack Servo Amplifier Servo Drive Servo Bracket Trim Coupler Vertical Gyro
7,500 10,500 5,000 O.C. 3,000 5,000 5,000 5,000 5,000 7,500 7,000 O.C. O.C. 5,000 7,500 O.C. 7,500 6,000 O.C. 5,000 2,500
Communications, Chapter 23 May be determined by assigned inspector. Electrical Power, Chapter 24 Box, Current Differential Transformer Box-Generator Current Transformer & Fuse Battery Constant Speed Drive, 20 KVA Circuit Breakers Control, CSD Frequency & Load Controller Disconnect Assembly External Power Receptacle External Power Relay Generator, 20 KVA Generator and Bus Tie Relays Indicator, AC & DC Loadmeter Indicator, AC Frequency Panel, Frequency Reference
O.C. O.C. O.C. E.O. O.C. 3,500 E.O. O.C. 7,000 1,500 3,500 O.C. O.C. 3,500
Effective date
November 6, 1964 PAGE 4 of 20 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Inspection & Check Period
Electrical Power, Chapter 24 (continued) Panel, Bus Protection OC Panel, Generator Control 2,000 Rectifier, Blocking OC Relay, AC & DC Monitor 7,000 Shaft Assembly, Constant Speed Drive EO Switches OC Transformer, Rectifier External Power Control OC Transformer Rectifier OC Voltmeter AC, Voltmeter DC OC Voltage Regulator 3,500
Equipment/Furnishings, Chapter 25 May be determined by assigned inspector. Fire Protection, Chapter 26 Amplifier, Engine Fire Detection OC Bell, Fire Warning OC Cable Assembly, Engine Sector Detector Element OC Container and Valve Assembly, Fire Extinguisher * Detector, Cargo Compartment Overheat OC Lamp Assembly, Fire Warning OC Switch, Test OC Valve Assembly, Double Check Tee 12,500 Valve, Two Way Direction 12,500 * Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Actuator, Pitch Trim Compensator 4,000 Accumulator, Flight Spoiler Hydraulic 15,000 Bus, Installation Aileron OC Cylinder Assembly, Aileron Tab Lockout 14,000 Control Assembly, Pilot and Copilot Rudder Pedal OC Cylinder & Control Valve Assembly Rudder Power 7,000 Column Assembly, Pilots Control Wheel OC Computer, Pitch Trim Compensator 4,000 Cylinder & Link Assembly, Flap Actuating 14,000
Effective date _____________________ Page 5 of 20 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F
Overhaul
Inspection &
Period Flight Controls, Chapter 27 continued Cylinders, Flap Lockout Cylinder Assembly, Spoiler Actuator Cylinder, Valve & Gland Assembly, Flight Spoiler Cylinder, Ground Spoiler Actuating Cylinders, Slot Door Actuating Damper Assembly, Aileron Damper Assembly, Elevator & Rudder Drive Assembly, Horizontal Stabilizer Filter Assembly, Aileron Power System Filter Assembly, Rudder Power System Filter Assembly, Flight Spoiler Hydraulic System Heater, Stall Warning Hose Assembly, Fire Actuating Indicator, Flight Spoiler Hydraulic Pressure Jack Screw Assembly Lift Transducer Lift Computer Motor & Brake Assembly, Hydraulic Power Motor & Brake Assembly, Horizontal Stabilizer Electric Drive Mechanical Assembly, Flight Spoiler Lateral Control Mechanism, Slot Door Actuating Override Assembly, Outboard Ailerons Pump & Motor Assembly, Flight Spoiler Hydraulic Reservoir Assembly, Flight Spoiler Hydraulic Switch, Rudder & Aileron Hydraulic Power Spring Assembly, Elevator Load Feel & Centering Shutoff Control Valves, Horizontal Stabilizer Hydraulic System Shaker, Control Column
Check Period
17,000 14,000 12,500 12,500 14,000 7,000 O.C. O.C. O.C. O.C. O.C. O.C. 12,500 O.C. 14,000 3,500 7,000 10,500 7,000 O.C. O.C. O.C. 5,000 12,500 O.C. 14,000 14,000 3,500
Spring Assembly, Rudder Load & Feel Trim Switch, Spoiler Limit
17,000 O.C.
Effective date
Flight Controls, Chapter 27 continued Switch, Slot Door Actuating Light Tube Assembly, Aileron Bus Torque Transmitter, Flap Position Valve and Cylinder Assembly, Aileron Hydraulic Power Valve Assembly, Aileron & Rudder Shutoff Valve Assembly, Rudder Pressure Reducer Valves, Flap Balance Relief Valve, Wing Flap Control Valve, Flap Thermal Relief Valve, Ground Spoiler Control Valve, Wing Slot Control Fuel System, Chapter 28 Adapter, Pressure Refueling Actuator, Fuel Dump Chute Adapter Assembly, Filler Cap Bulb, Fuel Temperature Control Unit, Float Chute, Fuel Dump Cap, Pressure Fuel Servicing Check Valve Compensator, Fuel Gauge Drain Valve, Refueling Manifold Drain Valve, Vent System Filler Cap, Fuel Housing Assembly, Drip Stick Indicator, Fuel Quantity Indicator, Fuel Quantity Totalizer
O.C. 16,000 10,500 6,000 14,000 14,000 17,000 12,500 14,000 12,500 14,000
O.C. 7,500 O.C. O.C. 7,000 O.C. O.C. 7,000 O.C. O.C. 7,000 O.C. O.C. 14,000 14,000
Indicator, Fuel Temperature Pump, Fuel Boost Feed and Transfer Switch, Fuel Dump Control Switch, Alternate Tank Fill Valve Switch, Main Tank Fill Valve Switch, Main Fuel Tank Boost Pump Switch, Fuel Tank Transfer Pump
O.C. 7,000 O.C. O.C. O.C. O.C. O.C.
Switch, Reservoir Feed Pump Pressure Warning Slip Tube Assembly, Drip Stick Screen Assembly, Filler Adapter Scroll, Fuel Boost Pump Feed & Transfer
7,000 O.C. O.C. O.C.
Effective date
Fuel System, Chapter 28 continued Swivel, Fuel Dump Transmitter, Densitometer Transmitter, Fuel Quantity Valve, Fire Wall Shutoff Valve, Fuel Tank Selector Valve, Auxiliary Tank Selector Valve, Crossfeed Valve, Refueling Manifold Shutoff Valve, Tank Fill Control Valve, Fuel Dump Valve, Fuel Tank Sump Drain Valve, Single Float Level Pilot Valve, Check with Screen Inlet Valve, Feed Pump Shuttle Valve, Swing Check Hydraulic Power, Chapter 29 Accumulator, Hydraulic System Manifold Assembly, Right-Hand Hydraulic Power Manifold Assembly, Left-Hand
O.C. O.C. O.C. 14,000 7,000 15,000 15,000 17,500 10,500 15,000 O.C. 7,000 O.C. 7,000 O.C.
17,500 O.C.
Hydraulic Power Pump, Engine Driven Hydraulic Pump Assembly, Auxiliary Hydraulic Reservoir Assembly, Hydraulic System Relief Valve, Hydraulic Reservoir Selector Valve, By Pass & Auxiliary Pump Valve Assembly, Reservoir Pressure Aspirator
O.C. 4,000 7,000 O.C. 14,000 14,000 7,000
Valve, Auxiliary Pump Selector Valve, Auxiliary Hydraulic System Relief Valve Assembly, System Filter & Relief Valve, Hydraulic Fire Shutoff Ice & Rain Protection, Chapter 30 Amplifier, Windshield Temperature Control Ammeter, Pitot Heater Heater, PT2 Probe Nacelle Anti Ice & Outer Wing Shutoff Valve
14,000 14,000 14,000 14,000
O.C. O.C. O.C. 10,500
Effective date
November 6, 1964 PAGE 8 of 20 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Inspection & Check Period
Ice & Rain Protection, Chapter 30 (continued) Probe Ice Detector Switch, Tail Duct Differential Pressure Switch, Nacelle Lip Pressure Timer, Airfoil Deicing Transformer, Windshield Heat Valve, Outer Wing & Empennage Deicing Valve, Wing Vent Scoop Anti-Ice Shutoff
OC 17,500 10,000 7,000 OC OC 12,500
Valve, Inner Wing De-Ice Valve, Empennage Ice Protection Shutoff Valve, Fuselage Air Scoop Anti-Ice Shutoff Valve, Windshield Rain Removal Instruments, Chapter 31 May be determined by assigned inspector. Landing Gear, Chapter 32 Axle Nose Gear
OC 10,500 10,500 15,000
12,500
Accumulator, Nose Wheel Steering Bogie Beam Assembly Including Axles & Pivot Pins Bleeder Valve, Nose Wheel Steering Box, Anti-Skid Control Cylinder Assembly, Main Gear Actuating Cylinder Assembly, Brake Lockout Cylinder Assembly, Bogie Trim Cylinder Assembly, Main Gear Swivel Lock Check Valves, Restrictor & Orifice Cylinder Assembly, Main Gear Door Latch Cylinder Assembly, Main Gear Inboard Door Operating Cylinder Assembly, Main Gear Uplatch Cylinder Assembly, Nose Gear Retract Cylinder Assembly, Nose Gear Uplatch Cylinder Assembly, Nose Gear Bungee Cylinder Assembly, Nose Wheel Steering Detector, Skid Emergency Air Brake Bottle Emergency Air Brake Control Gland Assembly, Main Gear Retract Cylinder
15,000 12,500 OC 3,500 12,500 12,500 12,500 12,500 OC 12,500 12,500 12,500 12,500 12,500 12,500 12,500 3,500 * OC 12,500
Effective date _____________________ Page 9 of 20 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Landing Gear, Chapter 32 continued Gland Assembly, Main Gear Pivot Gauge, Emergency Air Brake Bottle Gland Assembly, Nose Gear Upper Gland Assembly, Nose Wheel Steering Swivel 12,500 O.C. 12,500 12,500 Inspection & Check Period
Gauge, Nose Wheel Steering Accumulator Gear Lever, Down Limit Switch High Pressure Hose Assemblies Horn, Landing Gear Warning Indicator, System Brake Pressure Main Landing Gear Structural Components Including Attachment to Aircraft Manifold, Forward Hydraulic Pressure Manifold, Aft Hydraulic Pressure Manifold Assembly, Aft Brake Main Gear Air Valve Main Gear Swivel Lock Assembly Main Gear Brake Links & Attachments Main Gear Wheel Assembly Main Gear Brake Assembly Main Gear Side Brake Assembly Main Gear Uplatch Assembly Main Gear Doors Main Gear Door Latching Mechanism Main Gear Downlock Visual Indicator Nose Gear Shock Strut Assembly Nose Gear Drag & Side Brake Assemblies Nose Gear Wheel Assembly Nose Gear Torque Arm Assembly Nose Gear Anti-Retract Mechanism Nose Gear Doors Nose Gear Door Operating Linkage
15,000 7,000 O.C. 17,500 O.C.
12,500 12,500 12,500 12,500 O.C. 12,500 12,500 O.C. O.C. 12,500 12,500 O.C. 12,500 O.C. 12,500 12,500 O.C. 12,500 12,500 O.C. 14,000
Relays Landing Gear System Switch, Nose Oleo Ground Control Tires, Nose and Main Transmitter, Emergency Air Brake Pressure Valve Assembly, Trim Cylinder Relief Valve Assembly, Main Gear Door Control Valve Assembly, Main Gear Door Manual Operation Valve Assembly, Main Gear Bungee Shuttle
7,000 7,000 O.C. 7,000 12,500 12,500 12,500 12,500
Effective date
November 6, 1964 PAGE 10 of 20 PAGES OPERATIONS SPECIFICATIONS
AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Landing Gear, Chapter 32 (continued) Valve Assembly, Bogie Lock 12,500 Valve Assembly, Nose Gear Control 12,500 Valve Assembly, Nose Wheel Steering Control 12,500 Valve Assembly, Nose Wheel Steering Relief 12,500 Valve, Anti-Skid Control 3,500 Warning Switches, Gear & Doors 7,000 Warning Horn Cut-Off Switch OC Lights, Chapter 33 May be determined by assigned inspector. Navigation, Chapter 34 May be determined by assigned inspector. Oxygen System, Chapter 35 Cylinder, Oxygen, Crew & Passenger System Door Actuator Check Valve Inspection & Check Period
* OC
Outlet, Passenger Oxygen Valve Outlet, First Aid Valve, Passenger Oxygen Regulator Assembly, Crew Cylinder Oxygen Pressure Regulator, Crew Oxygen Regulator and Automatic Opening Valve, Passenger Oxygen Regulator, First Aid Oxygen Cylinder Relay, Oxygen Time Delay Switch Oxygen Altitude Valve, First Aid Supply Passenger Oxygen Valve, Oxygen Surge Pneumatic System, Chapter 36 Amplifier, Pneumatic Temperature Control Actuator, Bleed Air Heat Exchanger Bulb, Manifold Air Temperature Connector, Pneumatic Duct Door Assembly, Bleed Air Heat
OC OC 5,000 7,500 5,000 5,000 5,000 7,500 OC 5,000
12,500 EO OC OC
Exchanger Exit Heat Exchanger, Bleed Air
OC OC
Effective date _____________________ Page 11 of 20 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Pneumatic System, Chapter 36 continued Indicator, Air Supply Temperature Relay, Low Pressure Pneumatic Switch, Manifold Under Pressure Switch, Manifold Rupture Warning OC OC 14,000 OC Inspection & Check Period
Temperature Thermistor Thermo Switches, Over and Under Temperature Valve, Pneumatic Pressure Regulator Valve, Bleed Air Pressure Relief Valve Assembly, First Spool Bleed Air Shutoff and Check Valve, Pneumatic Fire Shutoff Valve, Pneumatic Crossfeed Valve, Ground Pneumatic Supply Doors, Chapter 52 Cylinder Assembly, Door Snubber Door Assembly, Turbo Compressor Access Main Cabin Cargo Door Hydraulic System Cylinder Assembly, Main Cabin Door Actuating Powerplant General, Chapter 71 Links, Engine Mount
OC OC EO EO 7,000 14,000 7,500 OC
14,000 OC OC OC
3EO
Engine, Chapter 72 Compressor Section Turbine Section Engine Fuel and Control, Chapter 73 Engine Fuel Filter Element Fuel & Oil Heat Exchanger Fuel Pump Pressure Warning Switch Fuel Boost Pump, Engine Driven Fuel Flow Indicator Fuel Flow Transmitter Fuel Pressure Indicator Fuel Pressure Transmitter 100 2EO OC 2EO 3,500 EO 10,500 7,000 3,000* 2,000*
* Sample one turbine section overhaul at 1800 hours, one compressor section overhaul at 2400 hours, and one compressor section overhaul at 2800 hours.
Effective date _____________________
Page 12 of 20 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Engine Ignition, Chapter 74 Switch, Ignition Arming Switch, Ignition Override Switch, Fuel Lever Control Timer Engine Air, Chapter 75 Valve, Assembly, Jet Pump Valve, Accessory Compartment Cooling Shutoff Engine Controls, Chapter 76 Lever, Power Control Lever, Fuel Shutoff Sector, Engine Power Control Engine Indicating, Chapter 77 OC OC OC 6,000 OC OC OC OC 7,000 Inspection & Check Period
Generator, Tachometer Indicator, Engine RPM Indicator, Engine Pressure Ratio Indicator, Engine Exhaust Gas Temperature Pickup, PT2 Pressure Transmitter, Pressure Ratio Exhaust, Reverser & Thrust Brake, Chapter 78 Aft Nozzle Cowl Ejector & Reverser Ejector Operating Mechanism Exhaust Nozzle Pneumatic Components Attached to & Related to the Ejector Reverser Retractable Ejector Alternate Air
3,500 7,000 OC 7,000 OC 3,500
EO 3,500 5,000 EO 3,500
System Oil System, Chapter 79 Actuator, Oil Cooler Exit Door Bulb, Oil Temperature Cooler, Engine Oil Indicator, Constant Speed Drive Oil Temperature Indicator, Engine Oil Pressure Indicator, Engine Oil Quantity Indicator, Oil Temperature Oil Tank
OC
EO OC EO 10,000 EO 7,500 10,000 2EO
Effective date _____________________ Page 13 of 20 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Oil System, Chapter 79 continued Switch, Constant Speed Drive Oil Level Switch, Oil Cooler Door Switch, Oil Pressure Warning Inspection & Check Period
7,000 OC OC
Thermostat, Oil Temperature Control Transmitter, Engine Oil Pressure Transmitter, Engine Oil Quantity Valve, Engine Oil Shutoff Valve, Constant Speed Drive Oil Shutoff Valve, Oil Temperature Control Engine Starting, Chapter 80 Starter, Engine Air Turbine Valve, Starter Air Shutoff Water Injection, Chapter 82 Adapter, Auxiliary Water Fill
EO EO OC
OC OC
EO 2EO
OC
Cap, Auxiliary Water Fill Cell Assembly, Water Pump, Water Injection Relay, Water Injection & Fill Control Switch, Water Injection Fill & Drain Switch, Water Level Switch, Water Injection Arming Switch, Water Pressure Warning Valve, Water Shutoff Valve, Engine Water Line Filling Valve, Compressor Water Injection Valve, Water Drain & Purge Valve, Water Injection Relief Valve, Tank Pressurization & Drain Valve, Pressure Fill Valve, Tank Drain
OC OC 2EO OC OC OC OC OC 12,500 14,000 14,000 14,000 7,000 7,000 OC 7,000
Effective date _____________________ Page 14 of 20 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Structure Inspection Program The aircraft structure is divided into zones and a detailed inspection time limitation is listed for each zone. The inspection of the zone shall include all areas of structure, installation of components and appliances unless a specific time limitation is listed otherwise for a particular item.
E Check D Check -
4,000 Hours 500 Hours
Overhaul Period
Demountable Powerplant Aft Surface of Nose Cowl, Firewall, Engine Control and Accessory Brackets. Zone 1, 2, 3, & 4 Wings Wing Tip Zone 5 L/R Wing Outboard of Sta. Xrs 727
5E
Zone 6 L/R Wing Leading Edge Sta. Xfs 710 to Xw 761 Zone 7 L/R Wing Leading Edge Sta. Xw 485 to Xfs 710 Zone 8 L/R No. 1 & 4 Alternate Fuel Tanks Zone 9 L/R Wing Trailing Edge Sta. Xw 408 to Xw 761 Aft of Rear Spar Zone 10 L/R Aileron and Tab Zone 11 L/R Aileron Leading Edge Balance Weights Wing Leading Edge at Outboard Pylon Sta. Xw 454 to Xw 485 Zone 12 L/R Outboard Pylon, Apron and Nacelle Access Doors Zone 13 L/R Top Side of Upper Spar Zone 13 L/R Inboard Pylon, Apron and Nacelle Access Doors Zone 14 L/R Top Side of Upper Spar Zone 14 L/R Wing Leading Edge Sta. Xw 408 to Xw 454 Zone 15 L/R Wing Leading Edge Sta. Xw 257 to Xw 408 Zone 16 L/R No. 1 & 4 Main Fuel Tanks Zone 17 L/R Wing Trailing Edge from Outboard Auxiliary Spar to Sta. Xw 408 Zone 18 L/R Main Landing Gear Support Fittings and Auxiliary Spars Zone 19 L/R Wing Leading Edge at Inboard Pylon Sta. Xw 223 to Xw 257 Zone 20
5E E E 5E Aileron Hinge Brackets & Bolts Hinges & Attachments
E E
4D 4D
2E
E 4D 2E 4D 2E E E 5E
E 2E
L/R
Effective date _____________________ Page 15 of 20 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F
Overhaul Period Wing Leading Edge Sta. Xfs 107 to Xw 223 Zone 21 L/R Wing Leading Edge Sta. Xwo to Xfs 107 External Inspection Zone 22 L/R Internal Inspection Zone 22 L/R No. 2 & 3 Alternate Fuel Tanks Zone 23 L/R No. 2 & 3 Main Fuel Tanks Zone 24 L/R Outboard Wing Flap Interior Structure Zone 25 L/R Flap Hinge Support Fittings Zone 25 L/R Aft Side of Flap Spar Zone 25 L/R Inboard Wing Flap & Links at the Outboard End of the Flap Which Connect to the Inboard End of the Outboard Flap Zone 26 L/R Flap Hinge Support Fittings and Aft Side of Flap Spar Zone 26 L/R Interior of Center Wing Sta. Xcw 0 to Xcw 69.5 (Front to Rear Spar) Zone 27 L/R Fuselage Radome Zone 51 Fuselage Turbo Compressor Compt. Zone 52 Navigation Antenna Compt. Zone 53 Nose Gear Wheel Well Zone 54 Nose Wheel Well Tunnel Zone 55 L/R Air Conditioning Accessory Compt. Sta. 248 to 310 Zone 56 Forward Cargo Compartment Sta. 310 to 640 Zone 57
E 5E 5E 5E E 2E 4E
4D
5E
E 4E E 4E 4E E 4E
Forward Cargo Compartment Tunnel Sta. 310 to 640 Zone 57 L/R Fuselage Accessory Compartment Sta. 640 to 680 Zone 58 Upper and Lower Front Spar Cap, Forward Face of Front Spar Web, Upper and Lower Front Spar Caps
4E E
and Splice Plates at Sta. Xcw 0 Zone 58 Aft Cargo Compartment Sta. 980 to 1340 Zone 59 Aft Cargo Compartment Tunnel Sta. 980 to 1340 Zone 59 L/R Fuselage Belly Compartment Sta. 1337 to Pressure Dome at Sta. 1490 Zone 60 DC-8-50
4E 4E 4E
Effective date _____________________ Page 16 of 20 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Fuselage Fuselage Belly Compartment Sta. 1337 to Pressure Panel at Sta. 1566 Zone 60 DC-8-F only Aft Fuselage Sta. 1490 to 1690 Zone 61 DC-8-50 Aft Fuselage Sta. 1566 to 1690 Zone 61 DC-8-F only Aft Face and Periphery of Pressure Panel at Fuselage Sta. 1566 Zone 61 DC-8-F only Fuselage Tail Cone Zone 62 Fuselage Sta. 109 to 123 above Cockpit Floor Zone 63 Fuselage Cockpit Sta. 123 to 188 Zone 64 Fuselage Cockpit Sta. 188 to 265 Above Floor Zone 65 L/R Fuselage Sta. 248 to 109 Between Cockpit Floor and Horizontal Pressure Panel Zone 66 Inspection & Check Period
E E E
E E 4E 4E E
Forward and Aft Galley Areas Sta. 360 to 460 and Sta. 1300 to 1420 R. Side Zone 67 Scuff Plates at Forward and Aft
Service Door Jambs. Internal Inspection of Door Jambs, Intercostals and Frames at Fuselage Sta. 395.430, 1338 & 1375. Inspection of Door Hinge Attachments and Door Snubber Attachments to Jambs Zone 67 Forward and Aft Lavatory Areas Zone 68 Vertical Stabilizer Front and Center Spar Attachments to Fuselage Longerons, Between Fuselage Sta.'s 1500 & 1566 DC-8-F only Upper and Lower Attachments of Aft Pressure Panel Vertical Beam (Center Line-Forward Face of Pressure Panel) Fuselage Sta. 1566 Zone 68 DC-8-F only Fuselage Entrance Doors Zone 69 Fuselage Sta. 680 to 980 Between Bottom of Floor and Top of Wing and Wheel Well Zone 70 Upper Wing to Fuselage Fillet Zone L/R
4E 4E
4E
4E 4E
4E
Effective date _____________________
Page 17 of 20 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8/F Overhaul Period Fuselage Lower Wing to Fuselage Fillet Sta. 680 to 980 Zone 72 L/R Fuselage Less Zones 67 & 68 From Sta. 265 to 1445 Above Cusp Zone 73 Internal Inspection of Main Cabin Inspection & Check Period
4E
4E
Cargo Door Jamb Intercostals
and Frames at Fuselage Sta. 370 and 510 Zone 73 DC-8-F only Left and Right Main Landing Gear and Wheel Well Zone 74 L/R Wheel Well Keel Zone 74 L/R Left & Right Horizontal Stabilizer Leading Edge Zone 75 L/R Forward Face of Stabilizer Front Spar Zone 75 L/R Left & Right Horizontal Stabilizer Outer Panel Zone 76 L/R Horizontal Stabilizer Center Section Zone 77 Left & Right Elevator & Tabs Zone 78 L/R Vertical Stabilizer Leading Edge Zone 79 Vertical Stabilizer Front Spar to Rear Spar Zone 80 Vertical Stabilizer Tip Zone 81 Rudder and Tab Zone 82 Rudder Hinge Fittings and Damper Horizontal Stabilizer Tip Zone 83 L/R Left and Right Aft Fillet Zone 84 L/R
4E 4E E 2E E 4E 2E E 2E 2E 3E 2E E 2E 2E
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 22. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - DOUGLAS DC-8-61/61F PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-61/61F Following are additional items and/or changes to the original Douglas DC-8/F aircraft specification listing which apply to the Douglas DC-8-61/61F aircraft. Zone diagrams for the Douglas DC-8/F are also applicable to Douglas DC-8-61/61/F aircraft, however, fuselage stations listed will apply to the Douglas DC-8/F. PAGE 1 of 9 PAGES
Overhaul Period Air Conditioning, Chapter 21 Valve, Fan Unloader Filter, Recirculating Fan Valve, Cold Air Bypass Electrical Power, Chapter 24 Constant Speed Drive, 30 KVA Fire Protection, (61F) Pyrotector Container - Fire Cartridge - Dual Chapter 26 (Smoke Detector) Extinguisher Squib
OC OC OC
D,E D D,E
3,000
D-oil Change
OC * 4 years
D,E D,E D,E
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Landing Gear, Chapter 32 Energy Absorber, Tailskid Ice and Rain Protection, Chapter 30 Rain Repellent System Tail De-icing Timer Pneumatics, Chapter 36 Amplifier, Pneumatic Manifold Rupture Warning System Sensing Element - Pneumatic Manifold Rupture Warning
OC
OC OC
D D,E
OC OC
D,E E
Effective date _____________________ Page 2 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-61/61F Overhaul Period Doors, Chapter 52 Inspection & Check Period
(61F) Main Cabin Cargo Door Hydraulic System (Same as 55F) (61F) Cylinder Assembly, Main Cabin Cargo Door Actuating NOTE: *
O.C. O.C.
See Note * See Note *
The design of the main cabin cargo door installation is such that in the normally latched and locked position, it can be structurally compared to any fixed portion of the fuselage. It is only when the door is actuated open on the ground during cargo loading operations that the heaviest loads are incurred. These loads would be greatest at the upper door hinge and hydraulic actuating cylinder attach points. The door seal would also be subject to damage at this time. Thus, door utilization establishes inspection frequency. Under these conditions, Douglas suggests the following procedure for purposes of inspection. (1) Conduct a general visual area inspection of the upper cargo door hinge attachments, door jamb, door actuating cylinder attachments, door seal and latching mechanism at the scheduled "D" service following use of the aircraft in cargo configuration. If the aircraft is operated solely in the passenger configuration, conduct a general visual area inspection (as above) no later than "E" frequency.
(2)
Effective date _____________________ Page 3 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-61/61F STRUCTURE INSPECTION PROGRAM E Check D Check 4000 Hours 500 Hours Overhaul Period Inspection & Check Period
Demountable Powerplant Aft Surface of Nose Cowl, Firewall,
Engine Control and Accessory Brackets, Zone 1, 2, 3 and 4
Wings Wing Tip, Zone 5 L/R Wing Outboard of Sta. Xrs 727, Zone 6 L/R & Zone 9 L/R Wing Leading Edge Sta. Xfs 710 to Xw 761, Zone 7 L/R Wing Leading Edge Sta. Xw 485 to Xfs 710, Zone 8 L/R No. 1 & 4 Alternate Fuel Tanks, Zone 9 L/R Wing Trailing Edge Sta. Xw 408 to Xw 761 Aft of Rear Spar, Zone 10 L/R 5E D
5E
5E
Aileron Hinge Brackets and Bolts 4D Hinges & Attachments 4D
Aileron and Tab, Zone 11 L/R
Aileron Leading Edge Balance Weights Wing Leading Edge at Outboard Pylon Sta. Xw 454 to Xw 485, Zone 12 L/R Outboard Pylon, Apron and Nacelle Access Doors, Zone 13 L/R Top Side of Upper Spar, Zone 13 L/R
2E
4D
2E
Effective date _____________________ Page 4 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE
DOUGLAS DC-8-61/61F STRUCTURE INSPECTION PROGRAM Overhaul Period Inspection & Check Period
Wings (continued) Inboard Pylon, Apron and Nacelle Access Doors, Zone 14 L/R Top Side of Upper Spar, Zone 14 L/R Wing Leading Edge Sta. Xw 408 to Xw 454, Zone 15 L/R Wing Leading Edge Sta. Xw 257 to Xw 408, Zone 16 L/R No. 1 & 4 Main Fuel Tanks, Zone 17 L/R Wing Trailing Edge from Outboard Auxiliary Spar to Sta. Xw 408, Zone 18 L/R Main Leading Gear Support Fittings and Auxiliary Spars, Zone 19 L/R Wing Leading Edge at Inboard Pylon Sta. Xw 223 to Xw 257, Zone 20 L/R Wing Leading Edge Sta. Xfs 107 to Xw 223, Zone 21 L/R Wing Leading Edge Sta. Xwo to Xfs 107 External Inspection, Zone 22 L/R Internal Inspection, Zone 22 L/R No. 2 & 3 Alternate Fuel Tanks, Zone 23 L/R
4D
2E
5E
2E
E 5E
5E
No. 2 & 3 Main Fuel Tanks, Zone 24 L/R Outboard Wing Flap Interior Structure, Zone 25 L/R Flap Hinge Support Fittings, Zone 25 L/R
5E
2E
Effective date _____________________ Page 5 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-61/61F STRUCTURE INSPECTION PROGRAM Overhaul Period Wings (Continued) Aft Side of Flap Spar, Zone 25 L/R Inboard Wing Flap & Links at the Outboard End of the Flap, which Connect to the Inboard End of the Outboard Flap, Zone 26 L/R Flap Hinge Support Fittings and Aft Side of Flap Spar, Zone 26 L/R Interior or Center Wing Sta. Xcw 0 to Xcw 69.5 (Front to Rear Spar), Zone 27 L/R Fuselage (All Stations are DC-8-61/61F) Radome, Zone 51 Fuselage Turbo Compressor Compt., Zone 52 E 4E Inspection & Check Period
4E
5E
4E
Navigation Antenna Compt., Zone 53 Nose Gear Wheel Well, Zone 54 Nose Wheel Well Tunnel, Zone 55 L/R Air Conditioning Accessory Compt. Sta. 8 to 70, Zone 56 Forward Cargo Compartment Sta. 70 to 640, Zone 57
E 4E
4E
4E
Forward Cargo Compartment Tunnel Sta. 70 to 640, Zone 57 L/R Fuselage Accessory Compartment Sta. 640 to 680, Zone 58
4E
Effective date _____________________ Page 6 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-61/61F STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) Upper and Lower Front Spar Cap, Forward Face of Front Spar Web Upper and Lower Front Spar Caps and Splice Plates at Sta. Xcw 0, Zone 58 Aft Cargo Compartment Sta. 980 to 1540, Zone 59 Aft Cargo Compartment Tunnel, Sta. 980 to 1540, Zone 59 L/R Inspection & Check Period
4E
4E
4E
Fuselage Belly Compartment Sta. 1540 to Pressure Panel at Sta. 1766, Zone 60 Aft Fuselage Sta. 1766 to 1890, Zone 61 Aft Face and Periphery of Pressure Panel at Fuselage Sta. 1766, Zone 61 Fuselage Tail Cone, Zone 62 Fuselage Sta. -131 to -117 above Cockpit Floor, Zone 63 Fuselage Cockpit Sta. -117 to -52, Zone 64
E E
4E
4E
Fuselage Cockpit Sta. -52 to 25 above Floor, Zone 65 L/R Fuselage Sta. 8 to -131 between Cockpit Floor and Horizontal Pressure Panel, Zone 66 Forward and Aft Galley Areas Sta. 360 to 460 and Sta. 1500 to 1620 R. Side, Zone 67
Effective date _____________________ Page 7 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-61/61F STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) Scuff Plates at Forward and Aft Service Door Jambs, Internal Inspection & Check Period
Inspection of Door Jambs. Intercostals and Frames at Fuselage Sta. 395, 430, 1538 and 1575. Inspection of Door Hinge Attachments and Door Snubber Attachments to Jambs, Zone 67 Forward and Aft Lavatory Area, Zone 68 Vertical Stabilizer Front and Center Spar Attachments to Fuselage Longerons, between Fuselage Sta's. 1700 and 1766, Zone 68 Upper and Lower Attachments of Aft Pressure Panel Vertical Beam (Center Line-Forward Face of Pressure Panel) Fuselage Sta.
4E
4E
4E
1766, Zone 68 Fuselage Entrance Doors, Zone 69 Cargo Doors, Zone 69 Exit Doors, All Types, Zone 69 Fuselage Sta. 680 to 980 between Bottom of Floor and Top of Wing and Wheel Well, Zone 70 Upper Wing to Fuselage Fillet, Zone 71 L/R Lower Wing to Fuselage Fillet Sta. 680 to 980, Zone 72 L/R Fuselage Less Zones 67 & 68, from Sta. 25 to 1645 above Cusp., Zone 73
4E 4E 4E 4E
4E
4E
4E
4E
Effective date _____________________ Page 8 of 9
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-61/61F STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) (61F) Internal Inspection of Main Cabin Cargo Door Jamb Intercostals and Frames at Fuselage Sta. 130 and 270, Zone 73 Internal Inspection of Type I Emergency Exit Door Jambs, Intercostals and Frames at Approx. Fuselage Sta. 392, 416, 1312 & 1336, Zone 73 Left and Right Main Landing Gear and Wheel Well, Zone 74 L/R Inspection & Check Period
4E
4E
4E
Wheel Well Keel, Zone 74 L/R Left and Right Horizontal Stabilizer Leading Edge, Zone 75 L/R Forward Face of Stabilizer Front Spar, Zone 75 L/R Left and Right Horizontal Stabilizer Outer Panel, Zone 76 L/R Horizontal Stabilizer Center Section, Zone 77 Left and Right Elevator and Tabs, Zone 78 L/R Vertical Stabilizer Leading Edge, Zone 79
2E
4E
2E
2E
Vertical Stabilizer Front Spar to Rear Spar, Zone 80
2E
Effective date _____________________ Page 9 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-61/61F STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) Vertical Stabilizer Tip, Zone 81 Rudder and Tab, Zone 82 Rudder Hinge Fittings and Damper Horizontal Stabilizer Tip, Zone 83 L/R Left and Right Aft Fillet, Zone 84 3E 2E E Inspection & Check Period
2E
L/R 2E ------------------------------------------------------------------------------------------------------------------------------FIGURE 22. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - DOUGLAS DC-8/F
DC-8 INSPECTION AND MAINTENANCE PROGRAM [FIGURE NOT INCLUDED] ------------------------------------------------------------------------------------------------------------------------------FIGURE 23. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - LOCKHEED MODEL 382 Form Approved. Budget Bureau No. 04-R075.
WASHINGTON PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G INSPECTION/CHECK REQUIREMENTS The basic requirements for performing these inspections and checks are as specified in PART I of Lockheed Service Manual Publication SMP 515, revised June 1, 1970, and subsequent revisions thereto. "A" INSPECTION/CHECK To be accomplished each service calendar day. "B" INSPECTION/CHECK To be accomplished at intervals not exceeding 200 hours time in service after the preceding "B" or "C" inspection/check period. "C" INSPECTION/CHECK To be accomplished at intervals not exceeding 600 hours time in service after the preceding "C" inspection/check period. AIRFRAME STRUCTURAL INSPECTIONS The frequency and procedure for performing these inspections will Page 1 of 12 Pages
be accomplished as specified in PART I and PART III of Lockheed Service Manual Publication SMP 515, revised June 1, 1970, and subsequent thereto. "SP" SPECIAL INSPECTIONS The frequency and procedure for performing these inspections will be accomplished as specified in PART IV of Lockheed Service Publication SMP 515, revised June 1, 1970, and subsequent revisions thereto.
Effective date _____________________ Page 2 of 12 Pages
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G Overhaul Period Air Conditioning, Chapter 21 Condenser, Water Separator (Cargo Compt.) Condenser, Water Separator (Flt. Sta.) Control Box, Temp. (Cargo Compt.) Control Box, Temp. (Flt. Sta.) Controller, Cabin Air Pressure Fan, Recirculation Heat Exchanger (Cargo Compt.) Heat Exchanger (Flt. Sta.) Indicator, Cabin Altitude Indicator, Cabin Rate of Climb Indicator, Differential Press. Separator, Water (Cargo Compt.) Separator, Water (Flt. Sta.) Switch, Differential Pressure Switch, Emergency Depressurization Thermostat, Cabin Air Temp. Thermostat, Duct Anticipator (Cargo Compt.) Thermostat, Duct Anticipator (Flt. Sta.) Turbine, Cooling (Cargo Compt.) Turbine, Cooling (Flt. Sta.) Valve, Aux. Vent (Cargo Compt.) Valve, Aux. Vent (Flt. Sta.) Valve, Cargo Floor Heat OC Inspection & Check Period A B C SP
OC OC OC OC 3,400 6,300 OC OC 12,600 12,600 12,600 OC OC 1,800 OC 6,300 OC OC 1,800 1,800 12,600 12,600 12,600
C C C C C C C C C C C C C C C C C C C C C C C
Valve, Cargo Floor Heat Diverter Valve, Flow Cont. & Shut-Off (Cargo Compt.) Valve, Flow Cont. & Shut-Off (Flt. Sta.) Valve, Outflow Valve, Safety Valve, Temp. Cont. (Cargo Compt. Dual Butterfly) Valve, Temp. Cont. (Flt. Sta. Dual Butterfly)
12,600 12,600 12,600 6,300 OC 12,600 12,600
C C C C C C C
Auto Flight, Chapter 22 Amplifier, Electronic Control, Approach and Nav. Amplifier, Electronic Control, Auto Pilot (Main) Control, Engage & Approach Control, Gyro, Roll & Pitch Control, Servo Control, Trim Tab Adapter Controller, Flight Drum and Bracket Assembly Motor and Drive Assembly Relay, Servo Engage
OC
2C
3,400 3,400 6,300 3,400 3,400 6,300 6,300 OC 6,300 6,300
C C C C C C C C C C
2C
Effective date _____________________ Page 3 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G Overhaul Period Communications, Chapter 23 May be determined by assigned inspector. Electrical Power, Chapter 24 Battery Control Panel, AC Frequency Meter Generator, 20 KVA, ATM Driven Generator, 40 KVA, Engine Driven Indicator, Loadmeter (AC) OC OC 3,400 OC 12,600 EO OC A A B B C C C C C C C OC Inspection & Check Period A B C SP
Indicator, Loadmeter (DC) Inverter, 250 VA Inverter, 2500 VA Regulator, Voltage, 20 KVA Generator Regulator, Voltage, 40 KVA Generator Relay, Battery
OC 6,300 6,300 12,600 3,400 OC
C C C C C C
Relay, Bus Relay, Bus Off (AC) Relay, Bus Off (DC) Relay, External Power, AC Relay, External Power, DC Relay, Frequency Sensitive Relay, Generator & Bus Tie (AC) Relay, Reverse Current Transformer, Instrument Transformer, Instrument (Engine) Transformer, Rectifier Voltmeter, AC Voltmeter, DC Equipment & Furnishings, Chapter 25 Kit, First Aid Seat Belts and Harnesses Seat, Flight Station, FAA Observer Seats, Flight Station
6,300 OC OC OC OC OC 12,600 9,450 OC OC OC OC OC OC OC OC OC OC A A A A A B B B B B
C C C C C C C C C C C C C C C C C C
Effective date _____________________ PAGE 4 of 12 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382B, D, E, & F Overhaul Period Fire Protection, Chapter 26 Amplifier, Control Unit Amplifier, Control, Smoke Detection Control Panel, Assembly Control Relay (Unit) Extinguisher, Portable Flasher, Overheat Inert Element, Fire Detection Smoke Detector Sensing Element, Fire Detection OC OC OC OC OC * OC OC OC OC Inspection & Check Period A B C EC SP C C C C B C C C C C EC
Sphere Assy., (Agent Container) Squib, Fire Extinguisher Valve, Directional
* OC OC
B C C C
SP (Note 1)
Note 1:
Replace at 5 years from date of manufacture.
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Actuator, Rudder Trim Tab Actuator, Aileron Trim Tab Actuator, Elevator Trim Tab Aileron & Trim Tab Assembly Booster Assy. Rudder Booster Assy. Elevator Booster Assy. Aileron Brake, Flap Asymmetry Control Column Assembly Elevator & Trim Tab Assy. Gear Box Assy., Flap Drive Gear Box, Wing Flap Jackscrew Indicator, Flap Position Indicator, Aileron Trim Tab Position Indicator, Elevator Trim Tab Position Indicator, Rudder Trim Tab Position Motor, Wing Flap Drive Relay, Trim Tab Control OC 6,300 6,300 3,400 OC 8,000 8,000 8,000 12,600 12,600 OC 12,600 6,300 12,600 12,600 12,600 12,600 6,300 12,600 A B C SP C C C A B C B C B C B C C B C A B C C B C C C C C B C C
Effective date _____________________ Page 5 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G Overhaul Period Flight Controls, Chapter 27 continued Rudder Pedal Assembly Rudder & Trim Tab Assy. Screw and Yoke Assy., Flap 12,600 OC B B C C Inspection & Check Period
Jackscrew
OC
SP
Screwjack, Elevator Trim Tab Shaft, Flexible, Elevator Trim Tab Shaft, Flexible, Elevator Trim Tab Actuator Switch, Flap Asymmetry Switch, Flap Cable Failure Detection Tension Regulator, Cable Transmitter, Flap Position Valve, Flap Brake Control Valve, Flap Selector Valve, Pressure Reducer Valve, Rudder System Relief Wing Flap Assembly Note 1:
6,300 6,300 6,300 12,600 OC OC 12,600 12,600 12,600 OC OC OC
C C C C C (Note 1) C C C C C C C
Perform operational check at 6300 hours. OC 12,600 12,600 OC 12,600 6,300 12,600 OC OC OC 12,600 12,600 12,600 12,600 12,600 12,600 A B C C C C C C C C C C C C C C C C SP
Fuel System, Chapter 28 Indicator, Fuel Quantity Indicator, Manifold Fuel Pressure Power Supply Pump, Drain (SPR Manifold) Pump, Fuel Boost Pump, Fuel Jettison Relay, Fuel Quantity Switch, Fuel Press. Warning Tank Unit, Fuel Quantity Transmitter, Manifold Fuel Pressure Valve, 1-inch Motor Operated Fuel Shut Off Valve, Dual Level Control Valve, Fuel Dump and Shut-Off Valve, Fuel Shut-Off Valve, Fuel Tank Vent
Effective date _____________________ Page 6 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G Overhaul Inspection &
Period Hydraulic Power, Chapter 29 Accumulator Filter Assy., High Pressure Filter Assy., Low Pressure Filter, Reservoir Vent Line Heat Exchanger Indicator, Remote Pressure Pump, Auxiliary Elec. Driven Pump, Engine Driven Pump, Hand Pump, Suction Boost Reservoir Switch, Low Pressure Transmitter, Pressure Valve, Check Valve, Firewall Shut-Off Valve, Pressure Shut-Off Valve, Relief Valve, Relief, In-Line Valve, 9 Ported Manual Ice & Rain Protection, Chapter 30 Ammeter, Propeller Anti-Icing Boot, Propeller Blade Anti-Icing Control Box, NESA Converter, Windshield Wiper Detector, Ice Duct, Bleed Air Duct, Wing & Empennage Ejector, Wing & Empennage Anti-Icing Indicator, Temperature, Anti-Icing Interpreter, Ice Detector Light Assy., Ice Warning Motor, Windshield Wiper Relay, Windshield, Anti-Icing Switch, Thermal Inlet Duct Anti-Ice Temperature Bulb Thermostat, Overheat Warning Timer, Propeller De-Icing OC 12,600 OC OC OC OC 12,600 6,300 EO OC 3,400 OC OC 12,600 OC 6,300 12,600 12,600 OC 6,300 OC OC OC 12,600 12,600 OC OC OC OC OC OC OC 12,600 12,600 OC OC OC 12,600
Check Period A B B C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C SP SP
B B B B
B B
Effective date _____________________
Page 7 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G Overhaul Period Ice & Rain Protection, Chapter 30 continued Transformer, NESA Valve, Pressure Regulator Valve, Pressure Relief (Radome) Valve, Wing & Empennage Anti-Icing Window, NESA Instruments, Chapter 31 Accelerometer Accelerometer, Vertical (Flight Recorder) Amplifier, Servo, Flight Recorder Clock Control, Flight Recorder Flight Recorder Landing Gear, Chapter 32 Accumulator, Brake Ball Screw Assy., MLG Brake Assembly Control Box, Anti-Skid Cylinder, NLG Steering Cylinder, NLG Up-Lock Cylinder, NLG Drag Strut Actuating Detector, Anti-Skid Fuse, Brake, Hydraulic Gear Box Assy., Manual Extension & Retraction MLG Gear Box Assy., Extension & Retraction, MLG (90 degrees) Indicator, Position Limit Switch Linkages, Landing Gear Door OC 12,600 OC OC OC OC OC 3,400 3,400 OC OC 3,400 OC 12,600 3,400 OC 6,300 12,600 12,600 12,600 6,300 OC 6,300 12,600 OC OC A B B B B A A A A B B B B A C C C C C C C C C C C C C SP Inspection & Check Period
B B
C SP C C C C C C C (Note 1) C C C C C
Actuating Motor, Hydraulic, MLG Actuating
OC 6,300
C C
Relay, Strut, Strut, Tires, Tires, Torque Valve, Valve,
Touchdown MLG, Oleo-pneumatic NLG, Oleo-pneumatic MLG NLG Strut, MLG Brake Anti-Skid Control By-Pass, LG
OC 12,600 12,600 OC OC 12,600 6,300 12,600
A A A A A
B B B B B
C C C C C C C C
Effective date _____________________ PAGE 8 of 12 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G Overhaul Period Landing Gear, Chapter 32 (continued) Valve, Valve, Valve, Valve, Valve, Valve, Valve, Wheel, Dual Brake Control NLG Emerg. Extension NLG Steering Control Selector Emer. Brake Selector, Landing Gear Shuttle Shuttle, NLG Main Landing Gear 6,300 12,600 6,300 12,600 12,600 OC OC OC OC C C C C C C C C (Note 2) C (Note 2) Inspection & Check Period
A A
B B
Wheel, Nose Landing Gear
Note 1: Note 2:
Inspect at each wheel removal. Visually inspect at each tire change; perform non-destructive inspection each 5th tire change. OC OC OC OC A B B B B C C C C
Lights, Chapter 33 Light Assy., Anti-Collision Light Assy., Dome Light Assy., Instrument Edge
Light Light Light Light Light
Assy., Assy., Assy., Assy., Assy.,
Instrument Panel Floor Leading Edge Scanning Navigation Ramp Flood Retractable, Landing
OC OC OC OC OC
B B B B B
C C C C C
Light Assy., Thunderstorm Rheostat Transformer, Instr. Lights Navigation, Chapter 34 May be determined by assigned inspector. Oxygen, Chapter 35 Cylinder Assy., Oxygen Cylinder, Portable Oxygen Mask, Crew Regulator Assy., (Fixed System) Regulator Assy., Portable System
OC OC OC OC A
B B
C C C C
OC * * OC 6,300 6,300
A A A A A
B B B B B
C C C C C C
SP
Effective date _____________________ Page 9 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G Overhaul Period Pneumatic, Chapter 36 Indicator, Bleed Air Pressure Valve, Valve, Valve, Valve, Note 1: Bleed Air Check Bleed Air Divider Bleed Air Shut-Off Wing Isolation OC OC OC 12,600 12,600 12,600 Inspection & Check Period A B C C (Note 1) C C C C SP
Bench Service to insure proper operation and calibration at 12,600 flight hours.
Auxiliary Power, Chapter 49 Actuator, G.T.C. Door Air Turbine Motor Compressor, Gas Turbine
OC 12,600 ETI 800* ETI 1250* or 5,000 Starts
C C C C
SP
B B
SP
Fan, ATM Indicator, Elapsed Time Valve, GTC Oil Shut-Off
6,300 OC OC
C C C
* Airframe equivalent hours of 6,300 may be used. Door System, Chapter 52 Cylinder, Aft Cargo Door Cylinder, Ramp Actuating Cylinder, Ramp Uplock Uplock, Aft Cargo Door Valve, Ramp Manifold Control Fuselage, Chapter 53 Nacelles, Chapter 54 Stabilizers, Chapter 55 Windows, Chapter 56 Wings, Chapter 57 See See See See See OC 12,600 9,450 12,600 12,600 12,600 Structural Structural Structural Structural Structural A A B B C C C C C C Program Program Program Program Program
Inspection Inspection Inspection Inspection Inspection
Effective date _____________________ Page 10 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G Overhaul Period Propeller, Chapter 61 Hub, Dome & Blade Assy., Propeller Pump Housing, Propeller Relay, Prop., Feathering Spinner, Propeller OC 4,000 4,000 12,600 OC Inspection & Check Period A A A B B B C C SP
SP (Note 1) C SP (Note 2) C C
Synchrophaser Trim Control, Manual Phase Valve Housing, Propeller Note 1: Note 2:
OC OC 4,000*
C C C
SP
This includes the Spinner Bulkhead. This includes the NTS Bracket and Anti-Rotation (Drive) Lug.
* The overhaul period for valve housings serial C8175 and up or having a part number with the suffix P4 or having
Hamilton-Standard Service Bulletin No. 36 incorporated is 4,000 hours. For other valve housings the overhaul period is 2,400 hours. Power Plant, Chapter 71 Cowling Engine Dynafocal Mounts Fire Seals QEC Cone Mounts QEC Structure Engine, Turboprop, Chapter 72 Engine Compressor Section Reduction Gear Assy. Torquemeter, Assy. Turbine Unit 501-D22 Turbine Unit 501-D22A OC OC OC OC OC OC OC 5,000 EO EO EO EO A A B B C C C C C C C C (Note 2) B B B B C C C (Note 1) A C (Note 3) Note 1: At intervals not to exceed 2,000 hours turbine operating time, perform turbine maintenance inspection in accordance with Allison Publication 4RC-2 and replace life limited parts on turbines not modified in accordance with Allison Commercial Engine Bulletin No. 72-1019. Operators of Allison D-22 engines having an approved engine overhaul period greater than 5,000 hours may have the same approved time for D-22A engines. EC EC EC EC EC EC SP SP
A A
B B
Note 2:
Effective date _____________________
Page 11 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G Overhaul Period Engine, Turboprop, Chapter 72 continued Note 3: Inspection & Check Period
OC
A B C
SP
At an interval not to exceed 3,000 hours turbine section operating time, perform one hot section inspection in accordance with Allison Publication 4RC-2, Chapter
72-1-0, for 501-D22A series engines. On the basis of satisfactory findings, the interval for this inspection may be increased at the rate of 1,000 hours until it coincides with the currently approved engine overhaul period. Engine, Fuel and Control, Chapter 73 Control, Speed Sensing Control, Temperature Datum Control, Unit, Fuel Coordinator Harness, Thermocouple Heater and Strainer Assy., Eng. Fuel Indicator, Fuel Flow Pump, Fuel Transmitter, Fuel Flow Valve, Temperature Datum Control System Note: Bench check at 2 EO. OC OC OC OC OC OC A B C C C C C A B C EC
OC 2 EO OC EO EO OC OC OC EO 2 EO EO
A B C C C C C C C C C C C
(Note)
Ignition, Chapter 74 Exciter Harness Assembly Igniter Plug Relay, Ignition Air, Chapter 75
Duct, Compressor Bleed Air (Engine Mounted) Valve, Shut-Off, Inlet Anti-Ice Valve, Speed Sensitive Controls, Chapter 76 Power Lever System and Engine Coordinator Controls and Linkages
OC 2 EO EO OC
C EC C C A B C EC
OC
B C EC
Effective date _____________________ Page 12 of 12 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL SERIES 382, 382B, D, E, F & G
Overhaul Period Indicating, Chapter 77 Generator, Tachometer Indicator, Tachometer Indicator, Torque Indicator, TIT Pickup, Torque Exhaust, Chapter 78 Clamp, Tail Pipe Tail Pipe Assembly Oil, Chapter 79 Actuator, Flap, Oil Cooler Cooler, Assy. Eng. Oil Indicator, Oil Pressure Indicator, Oil Quantity Indicator, Oil Temperature Indicator, Position, Oil Cooler Flap Switch Pressure, Oil (95023) Switch Pressure, Oil (95024) Tank, Assy., Eng. Oil OC 2 EO OC OC OC EO OC OC OC OC 2 EO OC 20,000 20,000 20,000 20,000 OC OC OC
Inspection & Check Period A B C C C C C C A B C A B C A B C A B C EC C C C C C
EC (Note) (Note) (Note)
C (Note) C C C EC
Tank Unit, Oil Quantity Thermostat Transmitter, Oil Pressure Note: Bench check at 10,000 hours.
OC OC OC
C EC C C
Starting, Chapter 80 Starter Starter, Valve
OC EO 2 EO
A B C C C
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 24. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - CONVAIR CV-880 Form Approved. Budget Bureau No. 04-R075.
WASHINGTON OPERATIONS SPECIFICATIONS PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-880 Overhaul Period 12,500 3,000 6,000 8,000 3,000 3,000 6,000 3,000 3,000 5,000 3,000 3,000 Inspection & Check Period Page 1 of 9 Pages
Air Conditioning, Chapter 21 Cabin Supercharger Fan, Condenser Fan, Electronic Cooling Freon Package Heater, Dual Cabin Air Electric Regulator, Cabin Pressure Valve, Cabin Pressure Regulator Outflow and Safety Valve, Condenser Air Modulating Valve, Freon Bleed Duct Isolation Valve, Ram Air Shutoff Valve, Supercharger Drive Shutoff
Auto Pilot, Chapter 22 Computer, Flight Control Junction Box-Power Rate Controller - Three Axis Sensor, Air Data Servo and Drive Stabilization Computer and Amplifier Transmitter, Autosyn Position Trim Servo Vertical Gyro Communications, Chapter 23 May be determined by assigned inspector. Electrical System, Chapter 24 Ammeter, A.C. Ammeter, D.C. Battery Bus Protection Panel Constant Speed Drive Contractor Bus Tie, Pilot's Essential - Ground/Maintenance Contractor, External Power Contractor, Generator Line & Bus
12,500 5,000 6,000 6,000 6,000 6,000 5,000 7,500 6,000 3,000 12,500
12,500 10,000 10,000 O.C. 6,000 1,800 6,000 10,000
Tie Control Panel Voltage Regulator CSD Air Oil Cooler Shutoff Valve CSD Oil Cooler
6,000 4,000 3,000 7,500
Effective date _____________________ PAGE 2 of 9 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-880 Overhaul Period 3,000 10,000 2,000 6,000 6,000 Inspection & Check Period
Electrical System, Chapter 24 (continued) CSD Oil Cooler Thermo Sensor Frequency Meter Generator Load Controller Relay, Monitor D.C. Essential Bus
Relay, Monitor Pilot Essential Bus Relay, Monitor Pilot Non-Essential Bus Relay, Phase Sequence Relay, Power Failure - Instrument Essential Bus Relay, Reverse Current Relay, Transfer - 28 V. Lighting Static Exciter Switch Load Limit Transformer/Rectifier Voltmeter, A.C. Voltmeter, D.C. Watt, VAR meter Equipment & Furnishings, Chapter 25 Evacuation Slides Fire Protection, Chapter 26 Agent Container & Cartridge Assembly Check Valve, Two Way Control Box, Fire & Overheat Warning Control Unit, Magnetic Amplifier Flasher, Overheat Warning Plug, Safety Power Relay Box
6,000 6,000 6,000 6,000 6,000 6,000 6,000 1,000 6,000 10,000 10,000 10,000
12,500 6 mos. 12,500 * 5 years 6,000 6,000 6,000 5 years 6,000
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Actuator, Servo Rudder Bata Box Cylinder, Inboard Spoiler Cylinder, Outboard Spoiler Cylinder, Rudder Cylinder, Rudder Stop Dampeners, Flutter, Control Surfaces Dampeners, Flutter, Flight Tabs Dampeners, Gust Indicators, Flap Position 12,500 10,000 6,000 10,000 10,000 10,000 10,000 5,000 5,000 6,000 10,000
Effective date _____________________ Page 3 of 9 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-880 Overhaul Period Flight Controls, Chapter 27 (continued) Indicators, Stabilizer Position Motor, Electric, Stabilizer Emergency Trim Motor, Electric, Stabilizer Drive Motor, Hydraulic, Stabilizer Trim "Q" - Pat - Rudder Boost Control Relay, Flap Asymmetry Control Relay, Stabilizer, Electric Drive Control Switch, Flap Asymmetry Transmitter, Flap Position Transmitter, Stabilizer Position Valve, Inboard Spoiler Valve, Outboard Spoiler Valve, Rudder and Stabilizer, Check Fuel System, Chapter 28 Pump, Booster and Transfer Valve, Firewall Fuel Shutoff Valve, Vent 1.50 Inch Valve, Vent 2.00 Inch (w/o pressure Inspection & Check Period
10,000 10,000 3,000 10,000 6,000 10,000 10,000 6,000 10,000 10,000 10,000 10,000 10,000 12,500 10,000 10,000 10,000
relief) Valve, Vent 2.00 Inch (with pressure relief) Hydraulic System, Chapter 29 Accumulator, Main Accumulator, Main Landing Gear Accumulator, Pump Supply Line Filter, High Pressure Filter, High Pressure (Purolator) Filter, Low Pressure Hydraulic Boost Pump and Motor Hydraulic Pump, Engine Driven V.D. Pump, Electric Auxiliary
10,000 10,000 12,500 8,000 8,000 8,000 7,500 7,500 7,500 3,000 2,000 7,500
Transmitter, Pressure Valve, Firewall Shutoff
6,000 6,000
Ice and Rain Protection, Chapter 30 12,500 Valve, Engine Inlet Duct Lip Anti-Ice Pressure Regulator 3,000 Valve, Leading Edge Anti-Ice Pressure Regulator and Shutoff 3,000 Valve, Radome De-Ice Pressure Regulator 3,000 Valve, Radome De-Ice Suction Relief 3,000 Valve, Engine Bleed Air Press. Reg. Shutoff E.O.
Effective date _____________________ PAGE 4 of 9 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-880 Overhaul Period Ice & Rain Protection, Chapter 30 (continued) Valve, Windshield Rain Rem. Shutoff and Isolation Switch, Anti-Ice Pressure Instrument, Chapter 31 May be determined by assigned inspector. Inspection & Check Period
6,000 3,500 12,500
Landing Gear, Chapter 32 Tire, Main Tire, Nose Transmission Mechanism (Anti-skid) Wheel Assembly, Nose and Main Lights, Chapter 33 May be determined by assigned inspector.
12,500 OC OC 7,500 OC 12,500
Navigation, Chapter 34 May be determined by assigned inspector.
12,500
Oxygen System, Chapter 35 12,500 Cylinders, Oxygen (Supply) * Cylinders, Oxygen, Portable and Equipment * Masks, Crew 7,500 Regulators, Demand, Oxygen Diluter 7,500 Reducer, Oxygen Pressure 6,000 Valve, Auto Opening and Continuous Flow Regulator 6,000 Valve, Oxygen Cylinder 5 years Pneumatic System, Chapter 36 Air Flask, Emergency Brakes 12,500 *
Effective date _____________________ Page 5 of 9 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-880 Overhaul Period E.O. Inspection & Check Period
Powerplant General, Chapter 71 Engine, Chapter 72 Compressor Section Turbine Section * Sample one turbine section at 1500 hours, one compressor
2,500* 1,700*
section at 2000 hours and one compressor section at 2300 hours. Engine Fuel & Control, Chapter 73 Fuel Control Unit Fuel Flow Indicator O.C. E.O. 3,000
Fuel Fuel Fuel Fuel
Flow Transmitter Heater Pressure Switch Pump
E.O. E.O. E.O. E.O. O.C. E.O. O.C. E.O. E.O. E.O. O.C. E.O. E.O. E.O. O.C. 5,000 5,000 E.O. 6,000 8,000 6,000 7,500 O.C. 2,000
Engine Ignition, Chapter 74 Igniter Plugs Engine Air, Chapter 75 Anti-Icing Valve Aspirator & Shutoff Vortex Destroyer Engine Controls, Chapter 76 Engine Control Cables Engine Torque Boxes Teleflex Cable Conduit Engine Indicating, Chapter 77 Amplifier, AVM Detectors, AVM Generator, Tachometer Indicator, AVM Indicator, Exhaust Gas Temperature Indicator, Pressure Ratio Indicator, Tachometer Thermocouples and Harness Transmitter, Pressure Ratio
Effective date _____________________ Page 6 of 9 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-880 Overhaul Period O.C. E.O. E.O. E.O. Inspection & Check Period
Exhaust System, Chapter 78 Sound Suppressor Thrust Reverser Thrust Reverser Actuator
Thrust Reverser Hydraulic Pump Thrust Reverser Control Valve Thrust Reverser Pilot Valve
E.O. E.O. E.O.
Oil System, Chapter 79 Indicator, Engine Oil Pressure Indicator, Engine Oil Quantity Indicator, Engine Oil Temperature Oil Tank Transmitter, Engine Oil Pressure Switch, Engine Oil Pressure Engine Starting, Chapter 80 Air Turbine Engine Starter Starter Pressure Regulating Valve
O.C. 10,000 12,500 10,000 E.O. 7,500 12,500 O.C. E.O. E.O.
Effective date _____________________ Page 7 of 9 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-880 Structural Inspection Program The aircraft structure is divided into zones and a detailed inspection time limitation is listed for each zone. The inspection of the zone shall include all areas of structure, components, and appliances unless a specific time limitation is listed for a particular item. Sample items are identified with the suffix "S" and will be accomplished on 1/5 of the fleet. D Check - 225 hours Overhaul Period 12,500 1,000 1,000 Inspection & Check Period
Zone Doors, Chapter 52 Nose Wheel Well Access Door #1 Access Doors #12, 13, & 14, Air Compressor, Heat Exchanger, and Cabin Refrigeration Access Door #20, Aft Section, Fuselage Sta. 1400 L.H. Access Door #21, Aft Section, Fuselage Sta. 1538 Access Door #3, Electrical,
2 3 & 4
1,000
2,500
10
2,500 S
L.H. & R.H. Fuselage Sta. 221 Access Door #4, Electronic Compartment, Fuselage Sta. 289 Door #9, Forward Cargo Access Door #16, Hydraulic Compartment, Fuselage Sta. 970 Door #17, Aft Cargo Door #6, L.H. Forward Main Entrance Door #7, R.H. Forward Service Door #18, L.H. Aft Main Entrance Door #19, R.H. Aft Service Fuselage, Chapter 53 Radome, Nose Sta. 100 to 152 Nose Wheel Well, Sta. 152 to 250 Air Conditioning Compartment (Plenum Chamber) Tail Section, Sta. 1374 to 1590 Nose Section, Sta. 152 to 250
11
2,500 S
12 15
2,500 S 2,500 S
16 21 21 23 23
2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 12,500 2,500 2,500 2,500
1 2 3 & 4
7 & 8 10
2,500 S 2,500 S
Effective date _____________________ Page 8 of 9 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-880 Zone Fuselage, Chapter 53 (continued) Electronic - Electrical Compartment, Sta. 250 to 375 Forward Baggage Overhaul Period Inspection & Check Period
11
2,500 S
12
2,500 S
Compartment, Sta. 375 to 603 Water & Misc. Compartment, Sta. 603 to 640 Overwing Compartment Hydraulic Compartment, Sta. 926 to 1002 Aft Baggage Compartment, Sta. 1002 to 1239 Aft Fuselage - Below Floor, Sta. 1230 to 1374 Cockpit, Sta. 187 to 301 Entrance and Service Forward Fuselage - Passenger, Sta. 403 to 1263 Entrance and Service Rear Lavatory and Pressure Dome, Sta. 1325 to 1374 Nacelles, Chapter 54 Nacelle, #1 Engine Nacelle, #2 Engine Nacelle, #3 Engine Nacelle, #4 Engine Pylon, #1 Engine Pylon, #2 Engine Pylon, #3 Engine Pylon, #4 Engine Stabilizers, Chapter 55 Horizontal Stabilizer, Outboard L.H. & R.H. Horizontal Stabilizer, Interspar L.H. & R.H. Elevator and Tabs Vertical Stabilizer including Dorsal Fin and Tip Rudder and Tabs
13 14 15 16 17 20 21 22 23 24
2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S
12,500 81 82 83 84 85 86 87 88 D D D D 2,500 2,500 2,500 2,500 S S S S
60 & 65 62 & 63 61 & 64 70 & 71
12,500 2,500 S 2,500 S 2,500 S 2,500 S
72
2,500 S
Effective date _____________________ Page 9 of 9 Pages OPERATIONS SPECIFICATIONS
AIRCRAFT MAINTENANCE CONVAIR CV-880 Zone Windows, Chapter 56 Cockpit - Enclosure Glass Cabin Windows, Emergency Exit Wings, Chapter 57 Wheel Well, Main L.H. & R.H. Wing Fillet, Fuselage Wing, #1 Aux. Fuel Tank, L.H. Wing, #4 Aux. Fuel Tank, R.H. Wing, #1 Main Fuel Tank, L.H. Wing, #4 Main Fuel Tank, R.H. Wing, #2 Aux. Fuel Tank, L.H. Wing, #3 Aux. Fuel Tank, R.H. Wing, #2 Main Fuel Tank, L.H. Wing, #3 Main Fuel Tank, R.H. Wing, Center Tie Box Wing Tip, L.H. & R.H. Wing Leading Edge, Outboard L.H. Wing Leading Edge, Outboard R.H. Wing Leading Edge, Center L.H. Wing Leading Edge, Center R.H. Wing Leading Edge, Inboard L.H. & R.H. Wing Trailing Edge, L.H. & R.H. Flap & Spoiler, Outboard L.H. & R.H. Wing, Aileron Area, L.H. & R.H. Overhaul Period 12,500 2,500 S 2,500 S Inspection & Check Period
20 22
5 & 6 9 L & R 30 38 31 37 32 36 33 35 34 40 & 47 41 46 42 45 43 & 44 50 & 57 51 & 56 52 & 55
12,500 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 3,000 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S
Flap & Spoiler, Inboard L.H. & R.H.
53 & 54
2,500 S
Effective date _____________________ ---------------------------------------------------------------MAINTENANCE ZONES - CONVAIR 880 - 22-99001 [FIGURE NOT INCLUDED] NOTES: 1. WING TO FUSELAGE FAIRING OMITTED FOR CLARITY. C.S.S. MEANS CENTER SPAR STATION. F.S. MEANS FUSELAGE STATION. W.S. MEANS WING STATION.
2.
3.
4.
UN-PRESSURIZED FUSELAGE AREAS 1. RADOME 2. NOSE WHEEL WELL & GEAR 3. AIR-COND (LH) 4. AIR-COND (RH) 5. WHEEL WELL - LH & GEAR 6. WHEEL WELL - RH & GEAR 7. TAIL SECTION - FUSELAGE 8. TAIL CONE BELOW FLOOR COMPT'S 10. NOSE SECTION 11. ELECTRONIC - ELECTRICAL 12. BAGGAGE - FWD 13. WATER 14. OVER WING 15. HYDRAULICS 16. BAGGAGE - REAR 17. AFT FUSELAGE - BELOW FLOOR
ABOVE FLOOR COMPT. 20. COCKPIT 21. ENTRANCE & SERVICE - FWD 22. FUSELAGE - PASSENGER 23. ENTRANCE & SERVICE - REAR 24. LAVATORY & PRESS DOME 25. FAIRING - ANTENNA - TOP FUEL TANKS 30. WING - NO 1 - LH 31. WING - NO 1 - LH 32. WING - NO 2 - LH 33. WING - NO 2 - LH 34. WING - FUEL SECTION 35. WING - NO 3
AUX FUEL TANK MAIN FUEL TANK AUX FUEL TANK MAIN FUEL TANK TANK - CENTER MAIN FUEL TANK
WINGS - L.E. & TIPS 40. WING TIP - LH 41. LEAD EDGE - OUTBD - LH 42. LEAD EDGE - CENTER - LH 43. LEAD EDGE - INB'D - LH 44. LEAD EDGE - INB'D - RH
- RH 36. WING - NO 3 AUX FUEL TANK - RH 37. WING - NO 4 MAIN FUEL TANK - RH 38. WING - NO 4 AUX FUEL TANK
45. LEAD EDGE - CENTER - RH 46. LEAD EDGE - OUTBD - RH 47. WING TIP - RH WINGS - TRAILING EDGE & REAR SPAR 50. WING - TRAILING EDGE - LH 51. WING - FLAP & SPOILER - OUTBD - LH 52. WING - AILERON & BAL BD - LH 53. WING - FLAP & SPOILER - INBD - LH 54. WING - FLAP & SPOILER - INBD - RH 55. WING - AILERON & BAL BD - RH 56. WING - FLAP & SPOILER - OUTBD - RH 57. WING - TRAILING EDGE - RH
- RH HORIZONTAL STABILIZER 60. HORIZ STAB - OUTBD - LH 61. ELEV. TABS & BAL BD'S - LH 62. HORIZ STAB - INBD - LH 63. HORIZ STAB - INBD - RH 64. ELEV. TABS & BAL BD'S - RH 65. HORIZ STAB - OUTBD - RH VERTICAL STABILIZER 70. VERT STAB 71. VERT STAB - INSUL STRIP & CAP 72. RUDDER, BAL BD'S & TABS
PODS & PYLONS 81. ENGINE #1 POD 82. ENGINE #2 POD 83. ENGINE #3 POD 84. ENGINE #4 POD 85. ENGINE #1 PYLON 86. ENGINE #2 PYLON 87. ENGINE #3 PYLON 88. ENGINE #4 PYLON ------------------------------------------------------------------------------------------------------------------------------FIGURE 25. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - FAIRCHILD F-27 Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON OPERATIONS SPECIFICATIONS PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE
Page 1 of 7 Pages
FAIRCHILD F-27 Overhaul Period Air Conditioning System, Chapter 21 Altimeter, Dual Pressure Air Cycle Machine Blower, Cabin (Roots) 12,000 3,000 3,000 2,200 Inspection & Check Period
Circuit - Cabin Temperature Sensing 3,000 Controller, Cabin Pressure 5,000 Controller, Cabin Rate 5,000 Controller, Cabin Temperature 5,000 Delivery Silencer 10,000 Fan, Combustion 2,000 Heater System 3,000 Indicator, Cabin Blower Pressure 7,500 Recirculating Fan 1,000 Transmitter, Cabin Blower Pressure 6,000 Valve, ACM Turbine Bypass 2,000 Valve, Spill 3,000 Auto Pilot, Chapter 22 Controller, Altitude Capstan, Primary Servo Capstan, Trim Servo Computer Coupler Followup Servo, Primary Servo, Trim Trim Indicator Communications, Chapter 23 May be determined by the assigned inspector. Electrical Power, Chapter 24 Ammeter, D.C. Battery Circuit Breakers Control Panel A.C. Control Relay D.C. Control, D.C. Generator Generator, D.C. Generator, A.C. Brushless Generator, Emergency A.C. Inverter Power Failure, A.C. 12,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 4,000 12,000
12,000 8,000 O.C. 12,000 2,000 2,000 1,000 1,400 2,000 1,300 1,800 2,000
Effective date _____________________ PAGE 2 of 7 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAIRCHILD F-27 Overhaul Period Inspection & Check Period
Electrical Power, Chapter 24
(continued) Relay, Main Contactor Voltmeter, D.C. Equipment and Furnishings, Chapter 25 Emergency Equipment Fire Protection, Chapter 26 Control Box, Fire Detection Cartridges, Discharge Valve Cylinders (Water and CO2 Hand Extinguisher) Cylinders (Engine)
1,000 7,000
12,000 6 mos. 12,000 4,000 2 years * *
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Cables System Control Surface Assembly Control Interior Structure Control Exterior Covering Control Stick Shaker Flap Transmitter Position and Indicator Flap Actuator Lift Transducer Stall Warning Indicator Switch Asymmetry Summing and Relay Unit Tension Regulator Fuel System, Chapter 28 Indicator Fuel Quantity and Power 12,000 OC 12,000 12,000 12,000 2,000 5,000 1,000 1,500 1,500 12,000 OC 10,000 12,000
Unit Indicator Fuel Quantity Repeater Pump, Fuel Boost Switch, Differential Pressure Switch, Pressure Fuel Warning Tank Unit, 13.41" Fuel Quantity Tank Unit, 20.00" Fuel Quantity Tank Unit, 16.25 Valve, Hot Air Gate Valves, Electrical and Manual
12,000 12,000 1,200 6,000 6,000 12,000 12,000 12,000 3,000 12,000
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAIRCHILD F-27 Overhaul Period Ice and Rain Protection, Chapter 30 Ammeter, Deicing Control Windshield Temperature Control Panel A.C. Deicer Fixed Installation and Lines Deicer Boots Deicing Cycling Timer Ejector, Deicer Boot Assembly Gauge, Deicing Suction Gauge, Deicing Pressure Voltmeter A.C. Valve Suction Relief Windshield Wiper Assembly Instruments, Chapter 31 May be determined by the assigned inspector. Landing Gear, Chapter 32 Nose Landing Gear Assembly Attach Points Under Carriage Main Gear Drag Strut Main Gear Lock Strut Main Gear 12,000 8,000 3,000 3,000 12,000 O.C. O.C. 5,000 5,000 5,000 7,000 2,000 O.C. 12,000 Inspection & Check Period
10,000 10,000 10,000 10,000 10,000 10,000
Brake Assembly Anti-skid Device Cable Nose Gear Retract Nose Gear Fork Nose Gear Strut Indicator, Landing Gear Position Nose and Main Wheels Main Gear Retract Strut Uplock Main Gear Nose Gear Actuator Nose Gear Uplock Nose Gear Steering Actuator Valve Steering Shutoff Valve Steering Followup Valves Pressure Reducing Valve, Selector Landing Gear Valve, Selector Solenoid Landing Gear
O.C. 750 O.C. 10,000 10,000 10,000 O.C. 5,000 5,000 2,000 2,000 1,500 3,000 1,500 2,500 3,000 1,500
Valve, Brake Valve Brake Emergency
1,500 3,000
Effective date _____________________ PAGE 4 of 7 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAIRCHILD F-27 Overhaul Period Landing Gear, Chapter 32 (continued) Valve Rapid Exhaust Gearbox Nose Gear Steering Nose Gear Centering Cylinder Nose Gear Air Motor Actuator Main Gear Uplock Actuator Nose Gear Uplock Gauge, Brake Pressure Hydraulic Pressure Relief Valve Hydraulic Pressure Switch Hydraulic Solenoid Valve Hydraulic Pump and Motor Relay Hydraulic Steering Rectifier Inspection & Check Period
1,500 4,000 1,000 2,500 6,000 2,000 6,000 5,000 5,000 5,200 5,000 3,000 OC
Lights, Chapter 33 May be determined by the assigned inspector. Navigation, Chapter 34 May be determined by the assigned inspector. Oxygen, Chapter 35 Oxygen Bottle
12,000
12,000
12,000 *
Pneumatic System, Chapter 36 12,000 Air Compressor 1,400 Bottles * Inspect for Corrosion 1 year Chemical Dryer Housing 4,300 Gauge, Pneumatic Brake Pressure 5,000 Gauge, Pneumatic Emergency Pressure 5,000 Gauge, Primary Pressure 5,000 Separator, Moisture 1,500 Switch High Pressure Cutoff 1,500 Unloader 1,500
Valve Valve Valve Valve
Pressure Reduction (1000-100) Isolation Back Pressure Manual Discharge
1,500 3,000 2,000 3,000
Effective date _____________________ Page 5 of 7 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAIRCHILD F-27 Overhaul Period 12,000 6,000 12,000 5,000 3,000 Inspection & Check Period
Doors, Chapter 52 Doors, Pax and Cargo Emergency Exits Retract Cylinder Cabin Door Valve Pressure Reducing
Fuselage, Chapter 53 Attach Points Exterior Covering Interior Structure Nose Cap Attach Points Belly Interior Overhaul Belly Interior, Lavatory and Galley Nacelles, Chapter 54 Interior Structure Exterior Covering Stabilizers, Chapter 55 Dorsal Fin Structure Vertical Stabilizer and Installation Horizontal Stabilizer and Installation Windows, Chapter 56 Windshield Assembly and Installation Windows Wings, Chapter 57
12,000 12,000 12,000 12,000 12,000 6,000 3,600 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000
Outer Section Interior Structure Exterior Covering Control Hinge Points Flap Track and Installation Center Section Exterior Covering Interior Structure Fuselage Attach Points Flap Tracks and Inst. Cables, Pulleys and Fairleads
12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 O.C.
Effective date _____________________ Page 6 of 7 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAIRCHILD F-27 Overhaul Inspection &
Period Propellers, Chapter 61 Propeller Spinner Propeller Control Unit Feathering Pump Alternator Prop Control Corrector Motor Propeller Brake Propeller Controls and Installation Powerplant General, Chapter 71 Engine Mount Magnaflux Cowling and Installation Engine, Chapter 72 Air Intake Assembly Engine 2,600 2,600 4,100 4,200 1,500 2,000 1,000 2,600
Check Period
3,000 6,000 3,000
3,000 3,000 *
* Sample one hot section inspection at 2000 hours, one engine overhaul at 2400 hours and one engine overhaul at 2700 hours. Engine Fuel and Control, Chapter 73 Fuel Control Unit Fuel Pump Fuel System (Nacelle Forward Firewall) Fuel Trimmer Actuator
3,000 3,000 3,000 3,000
Indicator, Fuel Flow Dual Indicator, Fuel Pressure Dual Indicator, Fuel Trim Transmitter Fuel Pressure Transmitter Fuel Flow Transmitter Fuel Trimmer Position Engine Controls, Chapter 76 Engine Controls and Installation Cables, Pulleys and Fairleads Controls (Nacelle Aft Firewall) Pedestal (cockpit) Engine Indicating, Chapter 77 Generator Tachometer Indicator Tachometer
5,000 8,000 7,500 3,800 1,900 7,000
3,000 O.C. 12,000 12,000
5,000 5,000
Effective date _____________________
Page 7 of 7 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAIRCHILD F-27 Overhaul Period Engine Indicating, Chapter 77 continued Indicator, Tail Pipe Temperature Indicator, Torque Pressure Transmitter Torque Pressure Exhaust, Chapter 78 Exhaust Tail Pipe Oil System, Chapter 79 Oil Radiator and Installation Indicator Oil Pressure Dual Indicator Oil Temperature Dual Switch Oil Pressure Warning Transmitter Oil Pressure Starting, Chapter 80 Ignition Harness Assembly Igniter Starter Starter Relay Water Injection, Chapter 82 Inspection & Check Period
7,500 7,500 3,000
3,000
3,000 7,500 5,000 7,000 7,000
3,000 3,000 3,000 1,500
W/M W/M W/M W/M W/M W/M W/M W/M
Tank and Installation Control Unit System (Nacelle Aft Firewall) Pump Filter Pressure Warning Switch Tank Indicator Valves Electrical and Manual
6,000 3,000 6,000 3,000 600 6,000 5,000 12,000
Accessory Gearbox, Chapter 83 Gearbox Drive Shaft
2,200 1,400
Effective date _____________________ ----------------------------------------------------------------
---------------------------------------------------------------FIGURE 26. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - CONVAIR CV-990 Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON OPERATIONS SPECIFICATIONS PART D AIRCRAFT MAINTENANCE CONVAIR CV-990 Overhaul Period 12,500 6,000 5,000 6,000 6,000 6,000 10,000 10,000 10,000 10,000 6,000 6,000 5,000
Page 1 of 11 Pages
Air Conditioning, Chapter 21 Controller, Cabin Pressure Condenser, Conditioned Air Modulating Fan, Electronic Equipment Cooling Fan, Freon Pack Condensor Fan, Recirculating Indicator, Cabin Compartment Air Flow Indicator, Cabin Temperature Indicator, Turbo Compressor Bearing Temperature Indicator, Turbo Compressor RPM Heater, Electric Flight Deck Air Heater, Cabin Air Pack, Freon Refrigeration
Sensor, Conditioned Air Temperature 5,000 Turbo Compressor 3,000 Valve, Air Turbine Drive-Shutoff 5,000 Valve, Condenser Air Ground Shutoff 10,000 Valve, Outflow Cabin Pressure 3,000 Valve, Ram Air Shutoff 10,000 Auto Pilot, Chapter 22 Accelerometer - Linear, Horizontal and Vertical Amplifier, Servo Auto Pilot Computer, Automatic Cutoff Computer, Yaw Command 12,500 5,000 5,000 5,000 5,000
Computer, Pitch Command Computer, Roll Command Computer, Pressure Controller, Auto Pilot Coupler, Trim Drum-Servo Bracket Indicator, Trim Rack Assy., Gain Calibrator & Relay Rack, Stabilization Computer Relay, Trim Valve Solenoid Control & Cockpit Servo & Drive - Aileron & Rudder Servo & Drive - Elevator Communications, Chapter 23 May be determined by the assigned inspector.
5,000 5,000 5,000 5,000 5,000 6,000 5,000 5,000 5,000 5,000 6,000 6,000 12,500
Effective date _____________________ PAGE 2 of 11 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR DC-990 Overhaul Period Electrical Power, Chapter 24 Ammeters, A.C. & D.C. Battery Constant Speed Drive Contactor, External Power Contactor, Line and Bus Tie Contactor, Load Reduction Controller, C.S.D. Load 12,500 10,000 OC 1,500 10,000 6,000 6,000 10,000 Inspection & Check Period
Frequency Meter 10,000 Generator 2,000 Panel, Control 6,000 Panel, Sync, Bus Protector 6,000 Relay, A.C. Monitor, Pilot's Essential Bus 6,000 Relay, A.C. 28 v. Lighting Transfer 6,000 Relay, Essential D.C. Bus Connector 6,000 Relay, Phase Sequence 6,000 Relay, Power Failure Detector 6,000
Relay, Reverse Current 6,000 Relay, Tie Control 6,000 Relay, Tow Power Contactor Transfer 6,000 Relay, 28 v D.C. Battery 6,000 Static Exciter 6,000 Transformer - Rectifier - Battery Charger 6,000 Voltmeters, A.C. & D.C. 10,000 Wattmeter, A.C. 10,000 Equipment and Furnishings, Chapter 25 Evacuation Slides Fire Protection, Chapter 26 Agent Container & Actuator Assy. Cartridge Control Box, Fire & Overheat Warning Alarm Bell Fire Extinguisher - Hand (CO2) Fire Extinguisher - Hand (Water) Valve, Three Way
12,500 6 Mos. 12,500 * 3 years replace 5,000 * 5 years 10,000
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Actuator, Flap Control - Inboard & Outboard Actuator, Horizontal Stabilizer Trim Actuator, Inboard and Outboard Spoiler Deactivation Actuator, Leading Edge Flap Actuator, Outboard Spoiler 12,500 12,500 10,000 8,000 10,000 6,000
AIRCRAFT MAINTENANCE CONVAIR CV-990 Overhaul Period Flight Controls, Chapter 27 Inspection & Check Period
(continued) Amplifier, Speed Stability Augmentation Computer, Mach. Sensor and Transmitter Control Package, Rudder Linkage Control Unit - Horizontal Stabilizer Trim Cylinder, Inboard Spoiler Cylinder, Rudder Power Cylinder, Rudder Tab Locking Damper, Aileron Flutter Damper, Aileron Flight Tab Flutter Damper, Aileron Gust Damper, Elevator Gust Damper, Elevator Flutter Damper, Elevator Flight Tab Flutter Elevator Crossover Tube (Fwd) Flap Asymmetry Unit Jack, Rudder Trim Tab Jack, Rudder Flight Trim Tab Indicator, Flap Position Indicator, Longitudinal Trim Position Motor, Electric, Stabilizer Emer. Trim Motor, Flap Main Drive Gearbox Power Supply - Speed Stability Augmentation Quadrant, Irreversible Aileron Spoiler Control "Q" Cylinder Rudder Feel Restrictors - Leading Edge Flap Spoiler Mixer Installation Switch, Leading Edge Flap Pressure Swivels, Leading Edge Flap Actuator Flex Line Switch, Rudder Hydraulic Pressure Switch, Trim Rate Limit Solenoid, Flap Position Solenoid, Trim Rate Limit Spring, Horizontal Stabilizer Trim Control Centering T Box Assembly - Inboard & Outboard
5,000 5,000 10,000 10,000 10,000 5,000 10,000 5,000 5,000 10,000 10,000 5,000 5,000 12,500 8,000 10,000 10,000 10,000 10,000 10,000 12,500 5,000 12,500 12,500 12,500 12,500 5,000 10,000 10,000 5,000 5,000 5,000 10,000
Flap Valve, Flap Control Servo Valve, Flap Control Check Valve, Flap Phase Shutoff
12,500 12,500 12,500 12,500
Valve, Inboard & Outboard Spoiler Servo Valve, Leading Edge Flap Control Valve, Power Rudder Servo Valve, Rudder Power Limiting Relief Valve, Rudder Shutoff
12,500 12,500 10,000 10,000 5,000
Effective date _____________________ Page 4 of 11 Pages AIRCRAFT MAINTENANCE CONVAIR CV-990 Overhaul Period Flight Controls, Chapter 27 (continued) Valve, Rudder Emergency & Auto Pilot Shutoff Valve, Stabilizer Hydraulic Emergency & A/P Shutoff Valve, Stabilizer Trim Control Fuel System, Chapter 28 Hose, Fire Resistant Flexible Impellor Assy., Pump, Hyd., Boost and Jettison Indicator, Fuel Quantity Indicator, Fuel Temperature Manifold, Center Section Refuel Motor, Hyd., Pump, Boost and Jettison Pump, Electric, Boost & Transfer Valve, Fuel Boost Control Valve, Motor Actuated Crossfeed Gate Valve, Motor Actuated Shutoff Emergency Valve, Shutoff Fuel Jettison Valve, Fuel Boost Control Pump, Wing Tank Jettison Hydraulic System, Chapter 29 Accumulator, Main Filter, Hydraulic Pump Case Drain Inspection & Check Period
10,000 10,000 5,000 12,500 5,000 10,000 10,000 10,000 12,500 2,500 10,000 5,000 5,000 10,000 5,000 5,000 10,000 12,500 8,000
Line
8,000
Filter, Low Pressure, Pump Supply Line 8,000 Filter, Main System High Pressure 8,000 Indicator, Hydraulic Pressure 10,000 Pump, Engine Driven Hydraulic 1,500 Transmitter, Hydraulic Pressure 8,000 Valve, Check Relief 10,000 Valve, Hydraulic Firewall Shutoff 10,000 Valve, 125 psi Hydraulic Check 5,000 Pump, Hydraulic Inlet Booster Motor 7,500 Ice and Rain Protection, Chapter 30 Actuator, Pneumatic Rain Clearing Ammeter, Empennage De-Ice Controller, Defog, Sliding Window A/1 Controller, Empennage De-Ice Controller, Temperature & De-Fog, Pilot's Aft Window W/1 Control Box Assy., Bleed Air Duct Overheat Detector, Wing and Fuselage Control Box, Center Windshield Anti-Ice Control Box, Side Window Anti-Ice Temperature
12,500 6,000 10,000 8,000 8,000 8,000
5,000 8,000 8,000
Effective date _____________________ PAGE 5 of 11 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-990 Overhaul Period Ice and Rain Protection, Chapter 30 (continued) Control Box, Structural Anti-Ice Overheat Warning Control Box, Structural Overheat Valve Control Box, Windshield Heat Temperature Detector, Ice Warning, Engine Inspection & Check Period
5,000 6,000 8,000 6,000
Valve, Anti-Icing Bleed Air Pressure Regulator Valve, Rain Cleaning Actuator Solenoid Valve, Relief, Pressure Differential Valve, Windshield Rain Removal Shutoff Instruments, Chapter 31 May be determined by the assigned inspector. Landing Gear, Chapter 32 Accumulator, Brake Adjuster Assy., Hydraulic Brake, Nose and Main Gear Bottle, Emergency Air Brake Cylinder, MLG Positioner Assembly Drive Assy., NLG Anti-Skid Detector Indicator, Brake Pressure Lever, Landing Gear Control Solenoid, Lever Lock Switch, MLG Extend Pressure Tires, Nose and Main Transmitter, Brake Pressure Valve, MLG Emergency Brake Selector Wheel Assy., Nose and Main Gear Lights, Chapter 33 May be determined by assigned inspector. Navigation, Chapter 34 May be determined by assigned inspector Oxygen System, Chapter 35 Cylinder, Oxygen (Supply) Cylinder, Oxygen, Portable and Equipment Masks, Crew Masks, Oxygen (Crew Portable) Regulator, Diluter Demand Valve, Auto Opening & Continuous Flow Regulator Valve, Oxygen Cylinder Valve, Pressure Reducer
5,000 6,000 6,000 6,000 12,500
12,500 10,000 5,000 * 3,000 7,500 10,000 10,000 5,000 5,000 OC 5,000 5,000 8 months 12,500
12,500
12,500 * * 5,000 7,500 6,000 6,000 5 years 6,000
CFR Title 49.
Effective date _____________________ Page 6 of 11 Pages AIRCRAFT MAINTENANCE CONVAIR CV-990 Overhaul Period 12,500 10,000 8,000 6,000 Inspection & Check Period
Pneumatic, Chapter 36 Indicator, Bleed Air Pressure Transmitter, Bleed Air Pressure Valve, Bleed Air Pressure Regulator Shutoff
Water/Waste, Chapter 38 12,500 Pump, Water System Air Compressor, 5,000 Valve, Manual Pressure Release 5,000 Valve, Water System Pressure Relief 6,000 Valve, Aft Drain 5,000 Valve, Remote Control (Fwd Drain) 5,000 Valve, Check, Potable Water System 5,000 Powerplant General, Chapter 71 Engine Mounts, Forward and Aft Links and Bolts Engine, Chapter 72 Compressor Section Turbine Section * Sample one turbine section at 1200 hours, one compressor section at 1600 hours, and one compressor section at 1800 hours. Engine Fuel and Control, Chapter 73 Actuator, Inlet Guide Vanes Control, Engine Fuel Heater, Fuel Indicator, Fuel Flow Pump, Engine Fuel Sensor, Compressor Inlet O.C. E.O. O.C. 2,000 * 1,500 *
O.C. E.O. E.O. E.O. 5,000 E.O.
Temperature Switch, Fuel Pump Low Pressure
E.O.
Warning Transmitter, Fuel Flow Valve, Pressurization and Dump Ignition System, Chapter 74 Cables Igniter Plugs Igniter Unit
12,000 5,000 E.O. O.C. E.O. 500 E.O.
Engine Air, Chapter 75 O.C. Switch, Engine Anti-Icing Air Pressure 12,000 Valve, Bleed Air Pressure Regulator and Check 6,000 Valve, Engine Anti-Icing E.O. Valve, Engine Inlet Anti-Icing Pressure Regulator and Shutoff 3,000
Effective date _____________________ Page 7 of 11 Pages AIRCRAFT MAINTENANCE CONVAIR CV-990 Overhaul Period Engine Air, Chapter 75 (continued) Valve, Engine Anti-Icing Valve, Shutoff, 1-Inch Bleed Air Ejector Engine Controls, Chapter 76 Cable Tension Regulator Engine Torque Box Pylon Torque Box QEC Cables and Conduits Engine Indicating, Chapter 77 Amplifier, AVM Detectors, AVM Generator, Engine Tachometer Generator, Fan Tachometer Indicator, AVM Indicator, Engine Pressure Ratio E.O. E.O. O.C. 10,000 E.O. 5,000 E.O. O.C. 5,000 E.O. E.O. E.O. 10 months 8,000 Inspection & Check Period
Indicator, Engine Tachometer Indicator, Exhaust Gas Temperature Indicator, Fan Tachometer Transducer, Engine Pressure Ratio
7,500 5,000 7,500 E.O.
Exhaust System, Chapter 78 Actuator and Linkage, Thrust Reverser Blocker Door Assy., Thrust Reverser Blucket Guard Assy., Thrust Reverser Interlock Valve, Thrust Reverser Latch Actuator, Thrust Reverser Metering Valve, Thrust Reverser Pump, Thrust Reverser Selector Valve, Thrust Reverser Oil System, Chapter 79 Cooler, Main Oil and Constant Speed Drive Indicator, Engine Oil Temperature Indicator, Engine Oil Pressure Indicator, Oil Quantity Oil Tank Tank Unit Transmitter, Engine Oil Pressure Switch, Low Pressure Warning Engine Starting, Chapter 80 Starter, Air Turbine Valve, Starter Air Regulating and Shutoff
O.C. E.O. E.O. E.O. E.O. E.O. E.O. E.O. E.O. O.C. E.O. 10,000 10,000 6,000 E.O. 10,000 8,000 12,000 O.C. 3,000 3,000
Effective date _____________________ Page 8 of 11 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-990 Structural Inspection Program The aircraft structure is divided into zones and a detailed inspection time limitation is listed for each zone. The inspection of the zone shall include all areas of structure,
components, and appliances unless a specific time limit is listed for a particular item. Sample items are identified with the suffix "S" and will be accomplished on 1/5 of the fleet. Overhaul Period 12,500 2,500 S Inspection & Check Period
Zone Doors, Chapter 52 Electronics Access Door 12
Forward Baggage Door Rear Baggage Door Forward Entry Door Forward Galley Door Rear Entry Door Rear Galley Door Emergency Exit
13.1 15.1 & 15.2 31.1 34.1 43.1 44.1 36.1 & 37.1
2,500 S 2,500 S 2,500 2,500 2,500 2,500 2,500 S S S S S
Fuselage, Chapter 53 Radome Under Wing Bay L.H. & R.H. FS 670-870 MLG Well, Inboard Sect. FS 87-964 MLG Well, Outboard Sect. Under Floor, Nose Sect. FS 187-250 Electronic & Electrical Compartment FS 250-375 Forward Baggage Compartment FS 375-622 Air Conditioning Compartment FS 622-678 Rear Baggage Compartment FS 1040-1344 Under Floor, Aft Sect. FS 1344-1487 Flight Deck & Fwd. of Inst. Panel FS 152-301 Control Pedestal Flight Engineers Station R.H. FS 250-301 Fuselage, Cabin FS 301-1437 Forward Entry Area FS 301-375 Lavatory "A" FS 301-341
1 3 & 4 5.1 & 6.1 5.2 & 6.2 11 12 13 14 15 16 20 thru 25 22 24 31 thru 48 31 32
12,500 2,500 S 5,000 12,500 5,000 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S
Lavatory "B" FS 341-384
33
2,500 S
Effective date _____________________ Page 9 of 11 Pages OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE CONVAIR CV-990
Zone Fuselage, Chapter 53 (continued) Forward Galley Area FS 384-482 Forward Cabin Area L.H. FS 362-482 Forward Cabin Area R.H. FS 482-964 Forward Cabin Area L.H. FS 482-964 Floor and Seat Tracks Overwing Area Below Floor FS 678-964 Aft Cabin Area L.H. FS 964-1344 Aft Cabin Area R.H. FS 964-1325 Rear Entry Area FS 1344-1422 Rear Galley Area FS 1325-1422 Lavatory "C" & "D" FS 1422-1487 Aft Fuselage FS 1487-1640 Tail Cone FS 1640-1717
Overhaul Period
34 35 36 37
2,500 S 2,500 S 2,500 S 2,500 S 5,000 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 12,500 5,000 5,000 5,000 5,000 12,500 2,500
39 41 42 43 44 47 & 48 51 55
Nacelles/Pylons, Chapter 54 Pylon, #1 Engine 75 Pylon, #2 Engine 76 Pylon, #3 Engine 77 Pylon, #4 Engine 78 Stabilizers, Chapter 55 Trailing Edge, Horizontal Stabilizer
52.0 & 53.0
Trailing Edge, Horizontal Stabilizer Trailing Edge, Horizontal Stabilizer Trailing Edge, Horizontal Stabilizer Trailing Edge, Horizontal Stabilizer Trailing Edge, Horizontal Stabilizer Tip, Horizontal Stabilizer Torque Box, Center to Rear Spar
52.1 53.1 52.2 53.2 52.3 53.3 52.4 53.4 52.5 53.5 52.6 53.6 52.7 53.7
& & & & & & &
2,500 2,500 5,000 2,500 2,500 2,500 S 1,000
Torque Box, Center to Rear Spar Torque Box, Center to Rear Spar Torque Box, Center to Rear Spar Torque Box, Front to Center Spar Torque Box, Front to Center Spar Torque Box, Front to Center Spar Torque Box, Front to Center Spar Leading Edge Stub Leading Edge, Horizontal Stabilizer Elevator and Tabs Torque Box, Vertical Fin Torque Box, Vertical Fin, Center to Rear Spar
52.8 & 53.8 52.9 & 53.9 52.10 & 53.10 52.11 & 53.11 52.12 & 53.12 52.13 & 53.13 52.14 & 53.14 52.15 & 53.15 52.16 & 53.16 56.1 & 57.1 54.1 54.2
2,500 S 1,000 2,500 S 5,000 2,500 S 2,500 S 2,500 S 2,500 2,500 2,500 S 5,000 2,500 S
Effective date _____________________ Page 10 of 11 Pages AIRCRAFT MAINTENANCE CONVAIR CV-990 Overhaul Period Inspection & Check Period
Zone
Stabilizers, Chapter 55 (continued) Torque Box, Vertical Fin, Center to Rear Spar Torque Box, Vertical Fin, Front to Rear Spar Torque Box, Vertical Fin, Front to Rear Spar Torque Box, Vertical Fin, Front to Rear Spar Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin
54.3 54.4 54.5 54.6 54.7 54.8 54.9 54.10 54.11 54.12 54.13
2,500 2,500 S 2,500 S 2,500 S 5,000 1,000 5,000 1,000 5,000 1,000 5,000
Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin Trailing Edge, Vertical Fin Dorsal - Vertical Fin Leading Edge, Vertical Fin Tip, Vertical Fin Rudder and Tabs Remove and Inspect Vertical Stabilizer Attach Bolts Windows, Chapter 56 Cockpit Sliding Windows Mechanism Flight Deck Windshields
54.14 54.15 54.16 54.17 54.18 54.19 54.20 54.21 54.22 58.1
1,000 5,000 1,000 5,000 1,000 1,000 5,000 2,500 2,500 S 2,500 S
5,000
21 & 23 21, 22 & 23
2,500 S 1,000
Wings, Chapter 57 Tip, Wing Leading Edge, Wing, Outboard Leading Edge, Wing, Intermediate Leading Edge, Wing, Inboard Leading Edge, Wing, Stub Flaps, Leading Edge
61 & 68 62.1 & 67.1 63.1 & 66.1 64.2 & 65.2 64.1 & 65.1 1 thru
12,500 2,500 S 2,500 S 2,500 S 2,500 S 1,000 2,500 S
Fillet, Wing Tank, #1 Main Tank, #2 Main Tank, #3 Main
8 69.1 69.2 81.1 thru 82.5 thru 83.5 thru
&
2,500 S 2,500 S
81.7 2,500 S 82.8 2,500 S 83.8
Effective date _____________________ Page 11 of 11 Pages AIRCRAFT MAINTENANCE CONVAIR CV-990 Overhaul Period Inspection & Check Period
Zone
Wings, Chapter 57 (continued) Tank, #4 Main Tank, #1 Aux. Tank, #2 Aux. Tank, #3 Aux. Tank, #4 Aux. Fuel Cell, Wing Center Section Trailing Edge, Wing, Outboard Trailing Edge, Wing, Outboard Trailing Edge, Wing, Outboard Trailing Edge, Wing, Outboard Trailing Edge, Wing, Outboard Trailing Edge, Wing, Outboard Trailing Edge, Wing, Outboard
84.1 thru 85.1 thru 82.1 thru 83.1 thru 89.1 thru 87
2,500 S 84.7 2,500 S 85.6 2,500 S 82.4 2,500 S 83.4 2,500 S 89.6 2,500 S 2,500 S 2,500 S 1,000 2,500 1,000 1,000 1,000
91 & 98 92.3 97.3 92.4 97.4 92.5 97.5 92.6 97.6 92.7 97.7 92.8 97.8 & & & & & &
Trailing Edge, Wing, Outboard Trailing Edge, Wing, Intermediate Trailing Edge, Wing, Intermediate Trailing Edge, Wing, Intermediate Trailing Edge, Wing, Intermediate Trailing Edge, Wing, Intermediate Trailing Edge, Wing, Intermediate Trailing Edge, Wing Aileron Balance Bay Trailing Edge, Wing Aileron Balance Bay Trailing Edge, Wing Aileron Balance Bay Trailing Edge, Wing, Inboard Trailing Edge, Wing,
92.9 & 97.9 93.2 & 96.2 93.3 & 96.3 93.4 & 96.4 93.5 & 96.5 93.6 & 96.6 93.7 & 96.7 93.8 & 96.8 93.9 & 96.9 93.10 & 96.10 94.3 & 95.3 94.4 &
2,500 1,000 2,500 1,000 1,000 2,500 1,000 2,500 2,500 2,500 1,000 2,500
Inboard Trailing Edge, Inboard Trailing Edge, Inboard Trailing Edge, Inboard Trailing Edge, Inboard Flap, Outboard Flap, Inboard
Wing, Wing, Wing, Wing,
Spoiler, Outboard Spoiler, Inboard Aileron Anti-Shock Body, Outboard Anti-Shock Body, Inboard
95.4 94.5 & 95.5 94.6 & 95.6 94.7 & 95.7 94.8 & 95.8 92.1 & 97.1 94.1 & 95.1 92.2 & 97.2 94.2 & 95.2 93.1 & 96.1 100 & 103 101 & 102
1,000 1,000 2,500 1,000 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S 2,500 S
Effective date _____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 27. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - JET COMMANDER 1121 Form Approved. Budget Bureau No. 04-R075.
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL JET COMMANDER 1121 Page 1 of 11 Thorough checks shall be accomplished in accordance with the applicable procedures as listed in ABC Airlines' Maintenance Manual. Preflight (P.F.) shall be accomplished each service calendar day. Inspection shall be in accordance with the applicable procedures listed in ABC Airlines' Maintenance Manual. Station Check (S.C.) shall be accomplished at basic intervals of 90 hours time in service. Inspection shall be in accordance with applicable procedures listed in ABC Airlines' Maintenance Manual.
During initial operation, the basic intervals for station checks will be evaluated in the following manner: Ten inspections at 75 hours.* Periodic Inspection (P.I.) shall be accomplished at intervals not to exceed 175 hours time in service. Inspection shall be in accordance with the applicable procedures listed in ABC Airlines' Maintenance Manual. During initial operation, the basic intervals for periodic inspections will be evaluated in the following manner: Five inspections at 150 hours.* * Note - Upon termination of the evaluation period, the assigned FAA maintenance and avionics inspectors will review the maintenance inspection findings and the operating history. If satisfactory, the carrier will be authorized to continue at the time established for the subsequent stage, i.e.,
Station Check - 90 hours Periodic Inspection - 175 hours Overhaul times as listed in hours and years are maximum limits of whichever occurs first. Aircraft shall not be utilized in air carrier or commercial operations unless: a. The aircraft and its component parts, accessories, and appliances are maintained in an airworthy condition in accordance with the schedule of maintenance and inspection functions and procedures set forth in the operator's maintenance manual. OC "On Condition" items will be maintained in continuous airworthiness condition by periodic and progressive inspections, checks, services, repair and/or preventive maintenance and are appropriately described in the operator's maintenance manual. Parts or sub-components, not listed below, will be checked, inspected and/or overhauled at the same time limits specified for the component or accessory to which such parts or sub-components are related.
b.
c.
Effective date _____________________ OPERATIONS SPECIFICATIONS
AIRCRAFT MAINTENANCE - GENERAL JET COMMANDER 1121 Page 2 of 11 Abbreviations used in the Jet Commander maintenance specifications are defined as follows: FC BC EO EC OC R&R Indicates "Functional Check" Indicates "Bench Check" Indicates "Engine Overhaul" Indicates "Engine Change" Indicates "On Condition" Indicates "Remove and Replace" in accordance with factory recommendations Indicates "Hydrostatic Test" Indicates "Calibration"
HYD C -
Effective date _____________________ OPERATIONS SPECIFICATIONS Page 3 of 11 AIRCRAFT MAINTENANCE JET COMMANDER 1121 OVERHAUL HOURS or YRS. Air-Conditioning, Chapter 21 10,000 Controller-Cabin Pressure 5,000 Indicator-Rate of Climb 4,000 Indicator-Alt. & Diff. Pressure 4,000 Turbine-Cooling 5,000 Separator-Water OC RegulatorAbsolute Pressure 5,000 Filter-Cabin Air OC Valve-Bleed Air Flow Control 4,000 Valve-Bleed Air Shutoff 5,000 Valve-Bleed Air Check 5,000 Valve-Emer. Air Pressure Regulator Shutoff 5,000 Valve-Outflow 2,000 5 2.5 2 2 2.5 INSPECTION AND CHECK PERIOD P.F S.C. P.I. OTHER X X X X X X X X C 2000/1yr C 2000/1yr
2.5 -2 2.5 2.5
X X X X
FC 4-PI R&R 4-PI
4-PI
2.5 1
X X
FC 4-PI
Auto-Pilot, Chapter 22* Pedestal Controller Computer Amplifier Servos Trim Coupler Sensing Unit Rate Gyro Emergency Disconnect Altitude
10,000 OC OC 2,000 5,000 2,000 2,000 5,000
X X X X X X X X BC/C 2,000 BC 1,000
2 2.5 2 2 2.5
Controller 2,000 Servo Mount 2,000 Vertical Reference 2,000 Communications, Chapter 23 May be determined by assigned inspector. * Applies to Collins auto pilot.
2 2 2
X X X
Effective date PAGE 4 of 11 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE JET COMMANDER 1121 OVERHAUL HOURS or YRS. Electrical, Chapter 24 10,000 Ammeter, AC OC Ammeter, DC OC Volt Meters AC/DC OC Battery N/C OC DC Bus & Contactor Box OC AC Control Panel 5,000 DC Control Panel Regulator 5,000 AC Converter Regulator 2,000 Current Trans5 INSPECTION AND CHECK PERIOD P.F. S.C. P.I. OTHER X X X X X X X X X X F C 2,500
C 2,000 C 2,000 C 2,000
2.5 2.5 2
formers AC Generator DC Starter Generator Equipment & Furnishings, Chapter 25 May be determined by assigned
OC EO EO
inspector. Fire Protection, Chapter 26 Containers Detector Control Relay Heat Sensing Units
10,000 * 2,000 OC OC
5 1
X X
X X X X X
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Speed Brake & ControlActuator Flap ControlsActuator Gust Lock and Controls StabilizerInstallation Flap Torque Tube Valve-Flap Control Valve-Speed Brake Trim Actuators Fuel, Chapter 28 Cells Boost-Pump AC Boost-Pump DC Fuel Quantity Indication System Compensator Fuel Temp.
10,000
2,000 2,000 OC OC 10,000 10,000 10,000 4,000 10,000 OC 4,000 8,000
2.5 2.5
X X X X X X X X X X X X
5 5 5 2 5 2 4
Note 1 Note 1 Note 1 BC 2,000
R&R Note 2
OC OC
X X
C 1,000 C 1,000
Effective date _____________________ PAGE 5 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE
JET COMMANDER 1121 OVERHAUL HOURS or YRS. Hydraulic, Chapter 29 10,000 Pump Emergency 2,000 Pump Engine Driven EO Regulator-AirPressure 4,000 Valve-Reservoir Relief 4,000 AccumulatorEmergency 4,000 AccumulatorRegulator 4,000 Primary Filters - Pressure OC Valve-Thermal Relief-Emergency 4,000 Reservoir Air Filters OC Ice and Rain, Chapter 30 10,000 Boots OC Regulator OC Valve Distributor OC Instruments, Chapter 31 May be determined by assigned inspector. Landing Gear, Chapter 32 Wheels 5 2.5 INSPECTION AND CHECK PERIOD P.F. S.C. P.I. OTHER X X X X X X X X X X X 4 4 X X X X 4 X X X Note 3 5 2.5 2.5 2.5 X X X X X X X X X X R&R 4-PI X
4 4
10,000 OC
X X
X X
X X
Zyglo wheels ea. tire ch.
Brakes Anti-Skid-Control Units
OC OC 5
X X Spin check at wheel or brake
change. Tires Cable-Emergency System OC OC X X X X FC 4-PI
Bottle-Nitrogen Pressure * Doors and Linkage OC Valve Assy. - Power Brake 4,000 Lights, Chapter 33 May be determined by assigned inspector Navigation, Chapter 34 Overhaul times may be determined by assigned inspector.
X X X
X X X
X X X
Effective date _____________________ PAGE 6 of 11 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE JET COMMANDER 1121 OVERHAUL HOURS or YRS. Oxygen, Chapter 35 Cylinders Regulators, Crew Passenger regulator control panel Masks, Crew Masks, Passenger 10,000 * 2,500 5 2 INSPECTION AND CHECK PERIOD P.F. S.C. P.I. OTHER X X X X X X X X X
2,500 OC OC
X X
X X
X X Drop Test 3-PI
CFR Title 49.
Doors, Chapter 52 10,000 Locking mechanism 10,000 and pins Fuselage, 10,000 Chapter 53 Connection of 10,000 bottom frame carry thru structure between floor beams, FS 104 thru FS 270 - Z line .50 Fuselage splice 10,000 attachment in "J" stringers, Z line 65 and FS 105.78 Splice at top of 10,000 frames FS 105, FS 134.78 and FS 163.65, Z line 65 Splice at inner caps at lower centerline, FS 105, FS 134.78 and FS 163.65, Z line 10.5 Escape hatch 10,000 retention blocks FS 196 and FS 216. - Z lines 32.45 and 59.45 Seat brace 10,000 support. R/H side, FS 141 to FS 158. R/H and L/H sides FS 163 thru FS 259. Z line 10.5 Clips connecting 10,000 window line fuselage frames to adjacent
5 5
X Note 1
5 5
X Note 4
Note 4
Note 4
500 hrs. or 6 mo.
Note 4
Note 4
fuselage frame. R/H side FS 134.78, R/H and L/H side FS 163.65 thru FS 250 - Z lines 38.75 and 56.25.
Effective date _____________________ OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE Page 7 of 11 JET COMMANDER 1121 OVERHAUL HOURS or YRS. Fuselage, Chapter 53 (Cont.) Window frames 10,000 connecting to fuselage frames R/H side FS 134.73, R/H and L/H side FS 163.65 thru FS 250. Z lines 38.75 and 56.25. Splice bolts 10,000 through pork chop fittings and members spanning floor beams. FS 196 and FS 216. -Z lines 1 and 9. Control idler 10,000 attachments between floor beams in forward fuselage and supported on frames in aft fuselage. FS 76 thru FS 87, FS 125 thru INSPECTION AND CHECK PERIOD P.F. S.C. P.I. OTHER
Note 4
Note 4
Note 4
FS 150, FS 196 thru FS 223, FS 259 thru FS 269, FS 317 thru FS 328. Z line 10.5 Aft pressure 5,000 bulkhead mold line "U" cap channel used for skin splice. FS 269.87 "J" stringer attachment at pressure bulkhead FS 269.87 Z line 65. 10,000 5
Note 4
Center fuel 5,000 separation panel floor to lower wing FS 270 to FS 316, Z lines 10.5 thru 38. Angles to connect 5,000 centerfuel separation panel to pressure bulkhead. FS 270, Z lines 10.5 thru 38. Angle under wing rear spar FS 316, Z line 38. 5,000
Lower floor beam 10,000 cap carry through fittings FS 270 and FS 316. Z line 10.5.
Note 4
Effective date _____________________
OPERATIONS SPECIFICATIONS
AIRCRAFT MAINTENANCE JET COMMANDER 1121 OVERHAUL HOURS or YRS. Fuselage, Chapter 53 (Cont.) Engine nacelle 10,000 mount yoke to fuselage attachments FS 404 and FS 419 Nacelle/Pylons, 10,000 Chapter 54 Engine mount 10,000 structure (including nacelle internal skins) NS 47.83 thru 102.58 Engine attach bolts Stabilizers, Chapter 55 Elevator hinge bolts Elevator spar, external and internal Elevator ribs Elevator balance weights OC
Page 8 of 11
INSPECTION AND CHECK PERIOD P.F. S.C. P.I. OTHER
EC
5 5
X X EC
EC Magnaflux
10,000 10,000
5 5
X X
X X
X X Note 5
10,000
Note 6
10,000 10,000
5 5
X X
Note 6 2500 hrs or 2.5 yrs. Note 6
Horizontal 10,000 stabilizer front spar and ribs Horizontal trim actuator bolts OC
Note 8
Forward surface 10,000 of forward spar, vertical stabilizer
Note 1
Rudder hinge bolts Rudder balance weights
10,000
Note 5
10,000
2500 hrs or 2.5 yrs. Note 4
Rudder tab hinge pin Rudder tab balance weight
10,000
10,000
2500 hrs or 2.5 yr 2500 hrs. or 2.5 yrs.
Forward surface of forward rudder spar
10,000
Effective date _____________________ OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE Page 9 of 11 JET COMMANDER 1121 OVERHAUL HOURS or YRS. 10,000 5 OC 10,000 10,000 INSPECTION AND CHECK PERIOD P.F. S.C. P.I. OTHER X X X X X X X X X Note 7 Note 4
Windows, Chapter 56 All Glass Wing, Chapter 57 Wing to fuselage attachments, WS 33 57 Spar - rear side Front spar, main Dagger fittings WS 0 WS 62 and
5 5
10,000
Note 4
10,000 10,000
5 5
Note 4 Note 4
WS 93 Rib, Center WS 0 Ribs - WS 33 thru WS 247 Stringers 10,000 10,000 5 5 Note 4 Note 4
10,000
Note 4
Rear spar, main Front spar splice, WS 15 RH side upper, WS 15 LH side lower
10,000 10,000
5 5
Note 4 Note 4
Rear spar splice, 10,000 WS 10 RH side upper, WS 10 RH side lower Flap hinge pin Aileron hinge bolts 2,500 10,000
Note 4
2.5 5
X X
X X
X X Note 8
Aileron tab hinge 10,000 pin Aileron and tab 10,000 balance weights Engine, Chapter 72 CJ 610-1 1,000
Note 4
Note 4
Hot section 500 hrs. Note 9
Effective date _____________________ OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE Page 10 of 11 JET COMMANDER 1121 OVERHAUL HOURS or YRS. INSPECTION AND CHECK PERIOD P.F. S.C. P.I. OTHER
Engine Fuel and Control, Chapter 73 EO Ignition, Chapter 74 EO Ignitor plug OC Engine Controls, Chapter 76
X Note 7
OC
EO
Engine Indicating, Chapter 77 EO Tachometer, Generator Exhaust Temperature Thermocouples Exhaust Pressure Ratio Transducer Fuel Flow Transm@ter Oil Pressure Transmitter Fuel Pressure Transmitter Exhaust, Chapter 78 Tail cone Oil, Chapter 79 Oil tank Oil pump
EO
EO
EO
EO
EO
EO
OC EO EO EO EO
X X
X X
X X X X X
Starting, Chapter 80 EO Starter-Generator (See Chapter 24) Note 1
Sample 1/3 of fleet at 2,500, 5,000 and 7,500 hours.
Note 2 Note 3
Sample 1/3 of fleet at 4,000 and 6,000 hours. Inspect 1/3 of fleet at 2nd and 4th Periodic Inspection. If found satisfactory, increase time between inspections to each 8th Periodic Inspection.
Effective date _____________________ OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE Page 11 of 11 JET COMMANDER 1121 Note 4 Inspect at 5,000 hours or 2.5 years.
Note 5
Inspect and magnaflux center bolt at 1,000 and 5,000 hours. Xray 1/3 of fleet at 1,000, 3,000 and 5,000 hours. Inspect, repair and/or replace in accordance with factory recommendations. Inspect and magnaflux at intervals of 2,500 hours or 2.5 years. Serialized engines listed in CJ 610 Service Bulletin No. 9 require a combustion liner change at 400 hours unless Service Bulletin No. 9, Service Bulletin No. 47 or subsequent revisions are incorporated.
Note 6 Note 7
Note 8
Note 9
Effective date_____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 28. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - DOUGLAS DC-8-62/62F Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE
PAGE 1 of 10 PAGES
DOUGLAS DC-8-62/62F Following are additional items and/or changes to the original Douglas DC-8/F aircraft specification listing which apply to the Douglas DC-8-62/62F aircraft. Zone diagrams for the Douglas DC-8/F are also applicable to Douglas DC-8-62/62F aircraft; however, fuselage stations listed will only apply to the Douglas DC-8/F. Overhaul Period OC Inspection & Check Period D,E
Air Conditioning, Chapter 21 Valve, Cold Air Bypass Electrical Power, Chapter 24 Constant Speed Rive, 30 KVA Generator, 30 KVA
3,000 5,000
D - Oil Change B,D - Oil Level check
Panel, Voltage Regulator and Generator Control Cooler, Air/Oil CSD Fire Protection, (62F) Pyrotector Container - Fire Cartridge - Dual Chapter 26 (Smoke Detector) Extinguisher Squib
OC EO
F/C @ E D
OC * 4 years
A,B,D,E B,D,E B,D,E
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Cylinder and Control Valve Rudder Power Fuel, Chapter 28 Pump, Residual Fuel Scavenge Center Wing Heater, Sump, Center Wing Valve, Fuel Scavenge Selector Center Wing Ice and Rain System, Chapter 30 Rain Repellent System Tail, De-icing
2E
OC OC OC
D - F/C @ E D - F/C @ E D - F/C @ E
OC OC
A,B,D D,E
Effective date ____________________ Page 2 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-62/62F Overhaul Period 12,500 12,500 12,500 Inspection & Check Period D D D
Landing Gear, Chapter 32 Limiter, Brake Fluid Quantity Bogie Beam, Main Landing Gear, Non Swivel Valve, Nose Wheel Steering Bypass Pneumatic, Chapter 36 Heat Exchanger, Bleed Air Valve, Bleed Air Temperature Control Valve, 16th Stage Shut-Off
O.C. O.C. O.C.
D - E.C. D - F/C @ E D - F/C @
Valve, 12th Stage Check Amplifier, Pneumatic Manifold Rupture Warning Sensing Element, Pneumatic Manifold Rupture Warning Doors, Chapter 52 (62F) Main Cabin Cargo Door Hydraulic System (62F) Cylinder Assembly, Main Cabin Cargo Door Actuating NOTE: *
O.C.
E.O. D - F/C @ E.O. D,E E
O.C. O.C.
O.C. O.C.
See NOTE * See NOTE *
The design of the main cabin cargo door installation is such that in the normally latched and locked position, it can be structurally compared to any fixed portion of the fuselage. It is only when the door is actuated open on the ground during cargo loading operations that the heaviest loads are incurred. These loads would be greatest at the upper door hinge and hydraulic actuating cylinder attach points. The
door seal would also be subject to damage at this time. Thus, door utilization established inspection frequency. Under these conditions, Douglas suggests the following procedures for purposes of inspection: (1) Conduct a general visual area inspection of the upper cargo door hinge attachments, door jamb, door actuating cylinder attachments, door seal and latching mechanism at the scheduled "D" service following use of the aircraft in cargo configuration. (2) If the aircraft is operated solely in the passenger configuration, conduct a general visual area inspection (as above) no later than "E" frequency.
Effective date ____________________ Page 3 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-62/62F Overhaul Period Inspection & Check Period
Powerplant, Chapter 71 Nose Cowl and Fan Duct Attach.,
Fireseal, Engine Mounts, Control and Accessory Brackets Engine Air, Chapter 75 Valve, Engine Nose Cowl Anti-ice Shut-off
Engine Change
O.C.
D - F/C @ E.O.
Thrust Reverser, Chapter 78 Thrust Reverser Assembly O.C. B,D (X-Ray Reverser Structure, on Aircraft at E Frequency) D D D D
Pump Assembly, Electric Driven Accumulator Cylinder, Thrust Reverser Actuator Valve, Thrust Reverser Control Cylinder, Stow Latch, Thrust
5000 16,000 12,000 12,000
Reverser Filter Assembly
12,000 O.C.
D E
Effective date ____________________ Page 4 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-62/62F STRUCTURE INSPECTION PROGRAM E Check D Check Wings Wing Tip, Zone 5 L/R Wing Outboard of Sta. Xw 408, Zone 9 L/R & Zone 6 L/R Wing Leading Edge Sta. Xfs. 710 to Xw 736 Cant, Zone 7 L/R Wing Leading Edge Sta. Xw 485 5E D 4000 Hours 500 Hours Overhaul Period Inspection & Check Period
5E
to Xfs. 710, Zone 8 L/R * No. 1 & 4 Alternate Fuel Tanks, Zone 9 L/R and Zone 6 L/R
5E
E-Sample One Tank Per Aircraft
Wing Trailing Edge Sta. Xw 408 to Xw 736 Cant, Aft of Rear Spar, Zone 10 L/R
Aileron Hinge Brackets and Bolts 4D Hinges & Attachments 4D
Aileron and Tab, Zone 11 L/R
Aileron Leading Edge Balance Weights
2E
Wing Leading Edge at Outboard Pylon Sta. Xfs. 526 to Xw 485, Zone 12 L/R Outboard Pylon, Apron and Nacelle Access Doors, Zone 13 L/R * Pylon Upper Spar and Pylon Leading Edge attachments, Zone 13 L/R
2D
2D
Effective date ____________________ Page 5 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-62/62F STRUCTURE INSPECTION PROGRAM Overhaul Period Wings (Continued) * Pylon to Wing Front Spar and Pylon to Wing Attachments, Zone 13 L/R Inspection & Check Period
2D
Inboard Pylon, Apron and Nacelle Access Doors, Zone 14 L/R * Pylon Upper Spar and Pylon Leading Edge Attachments, Zone 14 L/R Pylon to Wing Front Spar and Pylon to Wing Attachments, Zone 14 L/R Wing Leading Edge Sta. Xw 408 to Xfs. 526, Zone 15 L/R Wing Leading Edge Sta. Xw 257
2D
2D
2D
to Xw 408, Zone 16 L/R * No. 1 & 4 Main Fuel Tanks, Zone 17 L/R
5E
E-Sample One Tank Per Aircraft
Wing Trailing Edge from Outboard Auxiliary Spar to Sta. Xw 408, Zone 18 L/R Main Landing Gear Support Fittings and Auxiliary Spars, Zone 19 L/R Wing Leading Edge at Inboard Pylon Sta. Xfs. 250 to Xw 257, Zone 20 L/R Wing Leading Edge Sta. Xw0 to Xfs. 207, Zone 21 L/R & 22 L/R External Inspection Wing Leading Edge Xfs Sta. 207 to Xs 250, Zone 20 & Zone 21 External Inspection Wing Leading Edge Xfs Sta. 207 to Xs 250, Zone 20 & Zone 21 Including Forward Face of Wing Front Spar, as visible.
2E
Effective date ____________________
Page 6 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-62/62F STRUCTURE INSPECTION PROGRAM Overhaul Period Wings (Continued) Inspection & Check Period
Leading Edge Fuel Tanks, Zone 21 L/R and Zone 22 L/R 5E No. 2 and 3 Main and Alternate Fuel Tanks, Zone 23 L/R and Zone 24 L/R Outboard Wing Flap Interior Structure, Zone 25 L/R Flap Hinge Support Fittings, Zone 25 L/R Aft Side of Flap Spar, Zone 25 L/R Inboard Wing Flap & Links at the Outboard End of the Flap, which Connect to the Inboard End of the Outboard Flap, Zone 26 L/R Flap Hinge Support Fittings and Aft Side of Flap Spar, Zone 26 L/R Interior of Center Wing Sta. Xcw 0 to Xcw 69.5 (Front to Rear Spar, Zone 27 L/R NOTE: * Specified times for items identified by (*) applicable to all operators until satisfactory service experience accumulated. (All Stations are DC-8-62/62F)
5E
3E
2E
4E
4E
5E
Fuselage
Radome, Zone 51
Effective date ____________________ Page 7 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-62/62F
STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) Fuselage Turbo Compressor Compartment, Zone 52 Navigation Antenna Compartment, Zone 53 Nose Gear Wheel Well, Zone 54 Nose Wheel Well Tunnel, Zone 55, L/R Air Conditioning Accessory Compartment, Sta. 208 to 270, Zone 56 Forward Cargo Compartment, Sta. 270 to 640, Zone 57 Inspection & Check Period
4E
4E 4E
4E
4E
Forward Cargo Compartment Tunnel Sta. 270 to 640, Zone 57 L/R 4E Fuselage Accessory Compartment Sta. 640 to 680, Zone 58 Upper and Lower Front Spar Cap, Forward Face of Front Spar Web Upper and Lower Front Spar Caps and Splice Plates at Sta. Xcw 0, Zone 58 Aft Cargo Compartment Sta. 980 to 1380, Zone 59
4E
4E
Aft Cargo Compartment Tunnel, Sta. 980 to 1380, Zone 59 L/R Fuselage Belly Compartment Sta. 1380 to Pressure Panel at Sta. 1606, Zone 60
4E
Effective date ____________________ Page 8 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-62/62F STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) Aft Fuselage Sta. 1606 to 1730, Zone 61 Aft Face and Periphery of Pressure Panel at Fuselage Sta. 1606, Zone 61 Fuselage Tail Cone, Zone 62 Fuselage Sta. 69 to 83 Above Cockpit Floor, Zone 63 Fuselage Cockpit Sta. 83 to 148, Zone 64 Fuselage Cockpit Sta. 148 to 225 Above Floor, Zone 65 L/R Fuselage Sta. 208 to 69 Between Cockpit Floor and Horizontal Pressure Panel, Zone 66 Forward and Aft Galley Areas Sta. 340 to 420 and Sta. 1440 to 1520 R. Side, Zone 67 Scuff Plates at Forward and Aft Service Door Jambs, Internal Inspection of Door Jambs. Inspection & Check Period
E E
4E
4E
Intercostals and Frames at Fuselage Sta. 355, 391, 1460 and 1500. Inspection of Door
Hinge Attachments and Door Snubber Attachments to Jambs, Zone 67 Forward and Aft Lavatory Areas, Zone 68
4E
4E
Vertical Stabilizer Front and Center Spar Attachments to Fuselage Longerons, Between Fuselage Sta.'s 1540 and 1606, Zone 68 4E
Effective date ____________________ Page 9 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-62/62F STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) Upper and Lower Attachments of Aft Pressure Panel Vertical Beam (Center Line-Forward Face Pressure Panel) Fuselage Sta. 1606, Zone 68 Fuselage Entrance Doors, Zone 69 (62F) Main Cabin Cargo Door, Zone 69 Emergency Exit Doors, Zone 69 Inspection & Check Period
4E
4E
4E 4E
Fuselage Sta. 680 to 980 Between Bottom of Floor and Top of Wing and Wheel Well, Zone 70 4E Upper Wing to Fuselage Fillet,
Zone 71 L/R Lower Wing to Fuselage Fillet Sta. 680 to 980, Zone 72 L/R Fuselage Less Zones 67 & 68, From Sta. 225 to 1485 Above Cusp., Zone 73 (62F) Internal Inspection of Main Cabin Cargo Door Jamb Intercostals and Frames at Fuselage Sta. 330 and 470, Zone 73
4E
4E
4E
4E
Left and Right Main Landing Gear and Wheel Well, Zone 74 L/R 4E Wheel Well Keel, Zone 74 L/R E
Effective date ____________________ Page 10 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-62/62F STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) Left and Right Horizontal Stabilizer Leading Edge, Zone 75 L/R Forward Face of Stabilizer Front Spar, Zone 75 L/R Left and Right Horizontal Stabilizer Outer Panel, Zone 76 L/R Horizontal Stabilizer Center Inspection & Check Period
2E
4E
Section, Zone 77 Left and Right Elevator and Tabs, Zone 78 L/R Vertical Stabilizer Leading Edge, Zone 79 Vertical Stabilizer Front Spar To Rear Spar, Zone 80 Vertical Stabilizer Tip, Zone 81 Rudder and Tab, Zone 82 Rudder Hinge Fitting and Damper Horizontal Stabilizer Tip, Zone 83 L/R Left and Right Aft Fillet, Zone 84, L/R
2E
2E
2E
3E 2E E
2E
2E
Effective date ____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 29. OPERATIONS SPECIFICATIONS/AIRCRAFT MAINTENANCE - DOUGLAS DC-8-63/63F Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-63/63F
PAGE 1 of 10 PAGES
Following are additional items and/or changes to the original Douglas DC-8/F aircraft specification listing which apply to the Douglas DC-8-63/63F aircraft. Zone diagrams for the Douglas DC-8/F are also applicable to
Douglas DC-8-63/63F aircraft; however, fuselage stations listed will only apply to the Douglas DC-8/F. Overhaul Period OC OC OC Inspection & Check Period D,E D D,E
Air Conditioning, Chapter 21 Valve, Fan Unloader Filter, Recirculating Fan Valve, Cold Air Bypass Electrical Power, Chapter 24 Constant Speed Drive, 30 KVA Generator, 30 KVA
3,000 5,000
D-Oil Change B,D-Oil Level Check
Panel, Voltage Regulator and Generator Control Cooler, Air/Oil CSD Fire Protection, (63F) Pyrotector Container - Fire Cartridge - Dual Chapter 26 (Smoke Detector) Extinguisher Squib
OC EO
E - F/C D
OC * 4 years
A,B,D,E B,D,E B,D,E
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Cylinder and Control Valve Rudder Power Fuel, Chapter 28 Pump, Residual Fuel Scavenge Center Wing Heater, Sump, Center Wing Valve, Fuel Scavenge Selector Center Wing Ice and Rain Protection, Chapter 30 Rain Repellent System Tail De-icing Timer
2E
OC OC OC
D, F/C @ E D, F/C @ E D, F/C @ E
OC OC
A,B,D D,E
Effective date ____________________ Page 2 of 10
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-63/63F
Landing Gear, Chapter 32 Bogie Beam, Main Landing Gear, Non-Swivel Energy Absorber, Tailskid Valve, Nose Wheel Steering, Bypass Limiter, Brake Fluid Quantity Pneumatic System, Chapter 36 Heat Exchanger, Bleed Air Valve, Bleed Air Temperature Control Valve, 16th Stage Shut-off Valve, 12th Stage Check Amplifier, Pneumatic Manifold Rupture Warning Sensing Element, Pneumatic Manifold Rupture Warning Doors, Chapter 52 (63F) Main Cabin Cargo Door Hydraulic System (Same as 55F) (63F) Cylinder Assembly, Main Cabin Cargo Door Actuating * NOTE:
Overhaul Period
12,500 O.C. 12,500 12,500
D A,B,D D D
O.C. O.C. O.C. O.C.
D - E.C. D - F/C @ E D - F/C @ E.O. D - F/C @ E.O. D,E E
O.C. O.C.
O.C. O.C.
See NOTE * See NOTE *
The design of the main cabin cargo door installation is such that in the normally latched and locked position, it can be structurally compared to any fixed portion of the fuselage. It is only when the door is actuated open on the ground during cargo loading operations that the heaviest loads are incurred. These loads would be greatest at the upper door hinge and hydraulic actuating cylinder attach points. The door seal would also be subject to damage at this time.
Thus, door utilization established inspection frequency. Under these conditions, Douglas suggests the following procedure for purposes of inspection: (1) Conduct a general visual area inspection of the upper cargo door hinge attachments, door jamb, door actuating cylinder attachments, door seal and latching mechanism at the scheduled "D" service following use of the aircraft in cargo configuration; (2) If the
aircraft is operated solely in the
Effective date ____________________ Page 3 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-63/63F Overhaul Period * NOTE: (Continued) passenger configuration, conduct a general visual area inspection (as above) no later than "E" frequency. Powerplant, Chapter 71 Nose Cowl and Fan Duct Attach. Fireseal, Engine Mounts Control & Accessory Brackets Engine Air, Chapter 75 Valve, Engine Nose Cowl Anti-ice Shut-off Inspection & Check Period
Engine Change
O.C.
D, F/C @ E.O.
Thrust Reverser, Chapter 78 Thrust Reverser Assembly O.C. B,D (X-Ray Reverser Structure on Aircraft @ E Frequency)
Pump Assembly, Electric Driven Accumulator Cylinder, Thrust Reverser Actuator Valve, Thrust Reverser Control Cylinder, Stow Latch, Thrust Reverser Filter Assembly
5000 16,000 12,000 12,000 12,000 O.C.
D D D D D E
Effective date ____________________ Page 4 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-63/63F STRUCTURE INSPECTION PROGRAM E Check D Check Wings Wing Tip, Zone 5 L/R Wing Outboard of Sta. Xw 408, Zone 9 L/R & Zone 6 L/R 5E D Combined Zone 9 L/R & Zone 6 L/R 4000 Hours 500 Hours Overhaul Period Inspection & Check Period
5E
Wing Leading Edge Sta. Xfs 710 to Xw 736 Cant, Zone 7 L/R Wing Leading Edge Sta. Xw 485 to Xfs 710, Zone 8 L/R * No. 1 & 4 Alternate Fuel Tanks, Zone 9 L/R and Zone 6 L/R
E E-Sample One Tank Per Aircraft Aileron Hinge Brackets and Bolts 4D Hinges &
5E
Wing Trailing Edge Sta. Xw 408 to Xw 736 Cant, Aft of Rear Spar, Zone 10 L/R Aileron and Tab, Zone 11 L/R
E E
Attachments 4D Aileron Leading Edge Balance Weights Wing Leading Edge at Outboard Pylon Sta. Xfs 526 to Xw 485, Zone 12 L/R Outboard Pylon, Apron and Nacelle Access Doors, Zone 13 L/R * Pylon Upper Spar, and Pylon
2E
2D
Leading Edge Attachments, Zone 13 L/R
2D
Effective date ____________________ Page 5 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-63/63F STRUCTURE INSPECTION PROGRAM Overhaul Period Wings (Continued) * Pylon to Wing Front Spar and Pylon to Wing Attachments, Zone 13 L/R Inboard Pylon, Apron and Nacelle Access Doors, Zone 14 L/R * Pylon Upper Spar and Pylon Leading Edge Attachments, Zone 14 L/R Pylon to Wing Front Spar and Pylon to Wing Attachments, Zone 14 L/R Inspection & Check Period
2D
2D
2D
2D
Wing Leading Edge Sta. Xw 408 to Xfs 526, Zone 15 L/R Wing Leading Edge Sta. Xw 257 to Xw 408, Zone 16 L/R * No. 1 & 4 Main Fuel Tanks, Zone 17 L/R
5E
E-Sample One Tank Per Airplane
Wing Trailing Edge from Outboard Auxiliary Spar to Sta. Xw 408, Zone 18 L/R Main Landing Gear Support Fittings & Auxiliary Spars,
Zone 19 L/R Wing Leading Edge at Inboard Pylon Sta. Xfs 250 to Xw 257, Zone 20 L/R Wing Leading Edge Sta. Xw0 to Xfs. 207, Zone 21 L/R & 22 L/R External Inspection Wing Leading Edge Xfs Sta. 207 to Xs 250, Zone 20 & Zone 21 External Inspection Wing Leading Edge Xfs Sta. 207 to Xs 250 Zone 20 & Zone 21 including Forward Face of Wing Front Spar, as visible.
2E
Effective date ____________________ Page 6 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-63/63F STRUCTURE INSPECTION PROGRAM
Overhaul Period Wings (Continued) Leading Edge Fuel Tanks, Zone 21 L/R & Zone 22 L/R No. 2 & 3 Main and Alternate Fuel Tanks, Zone 23 L/R & Zone 24 L/R Outboard Wing Flap Interior Structure, Zone 25 L/R Flap Hinge Support Fittings, Zone 25 L/R Aft Side of Flap Spar, Zone 25 L/R Inboard Wing Flap & Links at the
5E
5E
3E
2E
4E
Outboard End of the Flap, which Connect to the Inboard End of the Outboard Flap, Zone 26 L/R Flap Hinge Support Fittings and Aft Side of Flap Spar, Zone 26 L/R Interior or Center Wing Sta. Xcw 0 to Xcw 69.5 (Front to Rear Spar), Zone 27 L/R NOTE: *
4E
5E
Specified times for items identified by (*) applicable to all operators until satisfactory service experience accumulated. (All stations are DC-8-63/63F, Identical to DC-8-61/61F) E
Fuselage
Radome, Zone 51 Fuselage Turbo Compressor Compartment, Zone 52
4E
Effective date ____________________ Page 7 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-63/63F STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) Navigation Antenna Compartment, Zone 53 Nose Gear Wheel Well, Zone 54 Nose Wheel Well Tunnel, Zone 55 L/R Air Conditioning Accessory Compartment Sta. 8 to 70, Inspection & Check Period
4E 4E
4E
Zone 56 Forward Cargo Compartment Sta. 70 to 640, Zone 57
4E
Forward Cargo Compartment Tunnel Sta. 70 to 640, Zone 57 L/R 4E Fuselage Accessory Compartment Sta. 640 to 680, Zone 58
Upper and Lower Front Spar Cap, Forward Face of Front Spar Web Upper and Lower Front Spar Caps and Splice Plates at Sta. Xcw 0, Zone 58 4E Aft Cargo Compartment Sta. 980 to 1540, Zone 59 Aft Cargo Compartment Tunnel, Sta. 980 to 1540, Zone 59 L/R
4E
4E
Fuselage Belly Compartment Sta. 1540 to Pressure Panel at Sta. 1766, Zone 60 E Aft Fuselage Sta. 1766 to 1890, Zone 61
Effective date ____________________ Page 8 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-63/63F STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) Aft Face and Periphery of Pressure Panel at Fuselage Sta. 1766, Zone 61 Fuselage Tail Cone, Zone 62 Inspection & Check Period
E E
Fuselage Sta. -131 to -117 above Cockpit Floor, Zone 63 Fuselage Cockpit Sta. -117 to -52, Zone 64 Fuselage Cockpit Sta. -52 to 25 above Floor, Zone 65 L/R Fuselage Sta. 8 to -131 Between Cockpit Floor and Horizontal Pressure Panel, Zone 66 Forward and Aft Galley Areas Sta. 360 to 460 & Sta. 1500 to 1620 R. Side, Zone 67 Scuff Plates at Forward and Aft
4E
4E
Service Door Jambs. Internal Inspection of Door Jambs. Intercostals & Frames at Fuselage Sta. 395, 430, 1538 & 1575. Inspection of Door Hinge Attachments & Door Snubber Attachments to Jambs, Zone 67 Forward and Aft Lavatory Areas, Zone 68
4E
4E
Vertical Stabilizer Front & Center Spar Attachments to Fuselage Longerons, Between Fuselage Sta's. 1700 and 1766, Zone 68 4E
Effective date ____________________ Page 9 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-63/63F STRUCTURE INSPECTION PROGRAM Overhaul Period Inspection & Check Period
Fuselage (Continued) Upper and Lower Attachments of Aft Pressure Panel Vertical Beam (Center Line-Forward Face of Pressure Panel) Fuselage Sta. 1766, Zone 68 Fuselage Entrance Doors, Zone 69 (63F) Main Cabin Cargo Door, Zone 69 Emergency Exit Doors, Type I and Type III, Zone 69
4E
4E
4E
4E
Fuselage Sta. 680 to 980 Between Bottom of Floor and Top of Wing and Wheel Well, Zone 70 4E Upper Wing to Fuselage Fillet, Zone 71 L/R Lower Wing to Fuselage Fillet Sta. 680 to 980, Zone 72 L/R Fuselage Less Zones 67 & 68, From Sta. 25 to 1645 above Cusp., Zone 73 (63F) Internal Inspection of Main Cabin Cargo Door Jamb Intercostals and Frames at Fuselage Sta. 130 to 270, Zone 73 Internal Inspection of Type I and Type III Emergency Exit Door Jambs, Intercostals and Frames Left and Right Main Landing Gear and Wheel Well, Zone 74 L/R Wheel Well Keel, Zone 74 L/R
4E
4E
4E
4E
4E
4E E
Effective date ____________________
Page 10 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-8-63/63F STRUCTURE INSPECTION PROGRAM Overhaul Period Fuselage (Continued) Inspection & Check Period
Left and Right Horizontal Stabilizer Leading Edge, Zone 75 L/R Forward Face of Stabilizer Front Spar, Zone 75 L/R Left and Right Horizontal Stabilizer Outer Panel, Zone 76 L/R Horizontal Stabilizer Center Section, Zone 77 Left and Right Elevator and Tabs, Zone 78 L/R Vertical Stabilizer Leading Edge, Zone 79 Vertical Stabilizer Front Spar to Rear Spar, Zone 80 Vertical Stabilizer Tip, Zone 81 Rudder and Tab, Zone 82 Rudder Hinge Fittings and Damper Horizontal Stabilizer Tip, Zone 83 L/R Left and Right Aft Fillet, Zone 84 L/R
2E
4E
2E
2E
2E
3E 2E
2E
2E
Effective date ____________________
------------------------------------------------------------------------------------------------------------------------------FIGURE 30. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - LOCKHEED MODEL 300 (C-141A) Form Approved. Budget Bureau No. 04-R075.
WASHINGTON PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A) APPLICABILITY Lockheed fuselage serial numbers 6285 and up. For aircraft with fuselage serial numbers other than stated, Maintenance Specifications will be individually established. Overhaul and inspection intervals apply to components and appliances identified in Lockheed Service Manual Publication SMP 231 dated June 1, 1967, and revisions thereto. EFFECTIVITY Subject to the submission of acceptable maintenance technical data to an authorized representative of the FAA. INSPECTION/CHECK REQUIREMENTS The basic requirements for performing these inspections and checks are as specified in Part I of Lockheed Service Manual Publication SMP 231 dated June 1, 1967, and revisions thereto. "A" INSPECTION/CHECK To be accomplished each service calendar day. "B" INSPECTION/CHECK To be accomplished at intervals not exceeding 125 hours time in service after the preceding "B" or "C" inspection/check period. "C" INSPECTION/CHECK To be accomplished at intervals not exceeding 500 hours time in service after the preceding "C" inspection/check period. Page 1 of 12
AIRFRAME STRUCTURAL INSPECTIONS The frequency and procedure for performing these inspections will be accomplished as specified in Part I and Part III of Lockheed Service Manual Publication SMP 231 dated June 1, 1967, and revisions thereto.
SPECIAL INSPECTIONS The frequency and procedures for performing these inspections will be accomplished as specified in Part IV of Lockheed Service Manual Publication SMP 231 dated June 1, 1967, and revisions thereto.
Effective date ____________________ Page 2 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A) TERMINOLOGY DEFINITION Unless otherwise stated herein, the time limitations are listed in aircraft operating hours. Letters and terms used denote the following: "OC" = On Condition "EO" = Engine Overhaul "6 Months" = Six months calendar time "5 Years" = Five years calendar time "E.T.I." = Elapsed time indicator hours "5000 Starts" = Quantity indicated on unit start counter "A" = Daily Check (Part I) "B" = "B" Check (125 hours) (Part I) "C" = "C" Check (500 hours) (Part I) "2C" = Second "C" Check (Part I) "3C" = Third "C" Check (Part I) "6C" = Sixth "C" Check (Part I) "EC" = Engine Change "EO" = Engine Overhaul "EO/FC" = Functional Check required at Engine Overhaul "S" = Special Inspection (Part IV) "ST" = Structural Inspection (Part III)
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE
LOCKHEED MODEL 300 (C-141A) Overhaul Period OC OC Inspection and Check Period A B C 2C S C 2C C C A B C 2C A B C 2C C C B C A B C A B C A B C A B C C C 2C C C B C 2C C 2C C C C C C C C C C C C C C B C S S
Air Conditioning, Chapter 21 Box, Temperature Control Control, Fan and Venturi, Cabin Pressure 6,000 Control, Venturi, Cabin Pressure OC Controller, Cabin Pressure, Automatic 3,000 Controller, Cabin Pressure, Manual 6,000 Fan Cooling, Electrical Equipment 12,000 Fan Cooling, Electronic Components 6,000 Heat Exchanger, Primary and Secondary OC Indicator, Air Pressure, Dual OC Indicator, Rate of Climb 12,000 Indicator, Pressure Cabin Altitude and Diff. Pressure 6,000 Indicator, Temperature OC Regulator, Pressure, Jet-Pump OC Sensor, Temperature OC Switch, Warning, Cabin Low Pressure OC Transmitter, Pressure, Air OC Turbine Assembly, Refrigeration 3,000 Valve, By-Pass Turbine 12,000 Valve, Diverter, Air Conditioning 12,000 Valve, Flow Control and Shut-Off (Air Conditioning) 12,000 Valve, Flow Control, Electronic Cooling 12,000 Valve, Modulating, Floor Heat, Cargo Compartment 3,000 Valve, Outflow, Cabin Pressure 6,000 Valve, Regulator, Air Pressure 6,000 Valve, Relief, Air Pressure 12,000 Valve, Shut-Off, Alternate Air, Flight Station 12,000 Valve, Shut-Off, Floor Heat, Cargo Compartment 12,000 Valve, Shut-Off, Primary Heat Exchanger Ejector 12,000 Valve, Shut-Off, Ram Air Vent 12,000 Valve, Solenoid, Emergency Depressurization OC Valve, Temperature Control, Cabin 12,000 Water Separator, Air Conditioning OC
Auto Flight, Chapter 22 Actuator, Servo AFCS Actuator, Servo Yaw Damper Compensator, Mach Trim Computer, Aileron, AFCS Computer, Elevator, AFCS Computer, Yaw Damper
OC 6,000 6,000 3,000 1,000 1,000 1,000
A B C 2C S C C C 2C S C C C
Effective date ____________________ Page 4 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A) Overhaul Auto Flight, Chapter 22, Continued Period Control, Mach Trim OC Control Panel, Yaw Damper OC Gyro-Rate, Single Axis 3,000 Gyro-Rate, Two Axis 3,000 Indicator, Trim, AFCS 6,000 Mounts, Servo, Aileron and Elevator OC Mounts, Servo, Yaw Damper OC Panel, Control, AFCS 3,000 Sensor, Control Wheel Force 12,000 Transmitter, Mach Trim Compensator 12,000 Vertical Gyro, AFCS 1,000 Communications, Chapter 23 Control, Intercommunications OC OC Inspection and Check Period A B C 2C A B C B C B C A B C C C A B C C C 2C C A B C A B C S ST S ST
Requirements for additional equipment may be determined by assigned inspector. Electrical Power, Chapter 24 Battery Constant Speed Drive (CSD) Controller - Load Contractor Cooler - Oil CSD Frequency Meter Generator - Engine Driven 40 KVA Generator - APU Driven 40 KVA Generator - Emergency Hydraulic OC OC EO 12,000 12,000 EO 12,000 EO 6,000 A B C 2C S A B C B C S C C B C A B C B C B C
Driven Indicator - Temperature CSD Oil Loadmeter Panel - Bus Protection Panel - Generator Protection Panel - Protection Aux. Power Quick-Attach/Detach Assembly Regulator-Voltage Relay - "Bus Off" Indicator Relay - Emergency Bus Power Relay - Essential Bus Power Relay - Frequency Sensitive Relay - Isolated Bus Relay - Isolated Bus Reverse Current Relay - Main D-C Bus Tank, Oil, CSD Transformer - Rectifier Unit Sensor - Temperature CSD Oil Switch, Pressure, CSD Oil Voltmeter
OC 12,000 OC OC 9,000 12,000 EO 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 EO OC 12,000 12,000 12,000
B C A B C A B C C C C B C C C C C C C
2C S
2C 2C 2C
B B B B A B
C 2C C C C C S C C
Effective date ____________________ PAGE 5 of 12 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A) Overhaul Period Equipment & Furnishings, Chapter 25 OC Belt, Flight Crew Safety 6,000 Belt, Passenger Type Safety 6,000 Galley - Aircraft Type, Crew 12,000 Goggles, Smoke OC Harness, Aircraft Safety, Shoulder 6,000 Kit, First Aid, Medical 6 months Ladder Assy. - Emergency Exit OC Lavatory - Crew 12,000 Rope Assembly - Escape OC Seats - Flight Station 12,000 Winch - Cargo OC Fire Protection, Chapter 26 Amplifier - Smoke Detection OC OC Inspection & Check Period A B C ST A B C A B C A B C ST A B C A B C A B C A B C A B C ST A B C A B C C A B C B C S ST
Cable - Flex Control Unit - Fire Warning Detector - Smoke Element - Sensing Extinguisher - Fire, Portable CO2 Extinguisher - Fire, Dry Chemical, Portable Generator - Fire Warning (Tone) Horn, APU Fire Warning SDU-1A Keyer, Engine Overheat Sphere-Charged, and Operating Head, APU and Engine Valve, Fire Extinguisher, Two-Way Check
OC OC OC OC * * OC OC OC * OC
B A B B A B A B A A A A B B B B
C C C C C C C C C
S ST S S S S S S S S S
B C C
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 Actuator - Aileron Trim and Transmitter Assembly Actuator - Aileron Artificial Feel (Cartridge) Actuator - Elevator, Artificial Feel "Q" Actuator - Rudder Artificial Feel (Cartridge) Actuator - Flap Inboard and Outboard Actuator - Rudder Pedal, Bungee (Rudder Pedal Steering) Actuator - Rudder Trim & Transmitter Assembly Actuator - Spoiler Control, Cable Servo Actuator - Spoiler Control Servo Actuator Assembly - Stabilizer Trim (PITCH) Actuator Assembly - Aileron Tab Lockout Actuator Assembly - Control Column Pusher OC 6,000 6,000 3,000 6,000 6,000 6,000 6,000 6,000 6,000 6,000 6,000 6,000 A B C 2C S ST B C B C B C B C A B C B C B C B C B C B C 2C B C B C
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A)
Overhaul Flight Controls - Chapter 27 Period Continued Actuator Assembly - Pitch Trim Arming 6,000 Aileron Assembly OC Brake Assembly - Flap Asymmetry 12,000 Broken Cable Detector, Wing Flap OC Carriage Assembly - Flap Inboard and Outboard 6,000 Chain and Cable Assembly - Flap Asymmetry OC Computer Amplifier - Flap Asymmetry System 6,000 Computer, Stall Warning and Prevention 3,000 Control Assembly - Aileron Power 6,000 Control Assembly - Elevator Power 6,000 Control Assembly - Rudder Power 6,000 Control Column Assembly OC Elevator Assembly OC Flap Assembly - Inboard and Outboard OC Gear Box Assembly - Flap Drive 6,000 Indicator - Aileron Trim 12,000 Indicator - Flap Position 12,000 Indicator - Pitch Trim 12,000 Indicator - Rudder Trim 12,000 Indicator - Spoiler Position 6,000 Limit Switch - Flap Position 6,000 Regulator Assembly - Control Cable Tension (All Control Systems) OC Rudder Assembly OC Shaker - Control Column 12,000 Spoiler Panels - Inboard, Outboard Upper and Lower OC Transmitter, Angle of Attack 6,000 Transmitter - Flap Drive Sprocket, Position 12,000 Transmitter - Flap Position 6,000 Transmitter - Pitch Trim Position 6,000 Transmitter - Spoiler Position 6,000 Valve, Flow Control, Pitch Trim 6,000 Valve, Spoiler, Shutoff, Manual OC
Inspection and Check Period
B A B B B
C 2C C C 2C C 2C
ST
B C B C 2C B C 2C B B B B B A B A B B C C C C C C C C C C C 2C C C 2C B C
ST ST ST
B C A B C B C A B C B C C 2C C C 2C C 2C B C C
ST ST
ST
Fuel System, Chapter 28 Actuator, Fuel Shut-Off Valve Control Unit, Fuel Sensing Indicator, Fuel Pressure Indicator, Fuel Tank Quantity Indicator, Total Fuel Quantity Pump, Fuel Boost Pump, Fuel, SPR Drain
OC 12,000 12,000 12,000 12,000 12,000 6,000 12,000
A B C 3C S ST C C A B C A B C 3C S A B C 3C S A B C A B C
Switch, Boost Pump Low Pressure Warning
OC
A B C
Effective date ____________________ Page 7 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A) Overhaul Period OC OC 12,000 OC 12,000 OC 12,000 OC 12,000 OC OC OC OC 12,000 6,000 OC 4,000 6,000 6,000 12,000 OC OC Inspection and Check Period C C 3C S ST C C C ST C S ST C S ST
Fuel System, Chapter 28 Continued Switch, Fuel Inlet Pressure Tank Unit, Fuel Quantity Transmitter, Fuel Pressure Valve, APU Fuel Shut-Off Supply Valve, Fuel Level Control Valve, Fuel, Manual Shut-off Valve, Fuel Shut-Off Hydraulic Power, Chapter 29 Accumulator Filter-Air Vent Line Filter - Hydraulic Fuse - Hydraulic Gage - System Pressure, Direct Reading Indicator, Hydraulic Pressure Pump - Suction Boost, Hydraulic Driven Pump - Hand Operated Pump - Hydraulic, Engine Driven Pump - Hydraulic, Electric Driven Pump - Suction Boost, Electric Driven Pressure Transmitter Reservoir Snubber - Pressure Line
A A A A A
B B B B B
A B
A B C 2C 3C 6C S ST A B C ST B C 2C S B C 3C S B C A B C A B C B B B B C C C C S S S 6C S S S S S
B C B C A B C C
Switch - Low Pressure Warning Valve - Interconnect Valve - Inline Relief, Case Drain Valve - Motor Operated, Shut-Off Valve - Pressure Relief (3560) Valve - Pressure Shut-Off Valve - Solenoid Operated, 3-way Valve - Solenoid Operated, 4-way Valve - Drain Line Shut-Off Ice and Rain Protection, Chapter 30
OC OC OC 12,000 12,000 12,000 12,000 12,000 OC OC
C C C C C C C C C A B C
Auto-Transformer, Windshield Heat Box, Control, Windshield Heat Control Box, Temperature Sensing Rain Removal Controller, Temperature, Empennage De-Icing System Detector, Ice Nozzle, Rain Removal Sensor, Temperature Control, Wing Anti-Ice Switch, Overheat, Wing Anti-Ice Valve, Drain, Windshield Rain Removal Valve, Modulating, Wing Anti-Ice
OC OC 6,000 OC OC OC OC OC OC 12,000
C C C C C C C C C C
Effective date ____________________ Page 8 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A) Ice and Rain Protection, Chapter 30 Continued Valve, Pressure Regulating and Shut-Off, Rain Removal Valve, Pressure Relief, Rain Removal Duct Valve, Shut-Off, Rain Removal Windshield, NESA Instruments, Chapter 31 Accelerometer Accelerometer, Sensor, Flight Recorder Overhaul Period 12,000 OC 12,000 OC OC 12,000 3,000 Inspection and Check Period C C C A B C A B C A B C C S
Clock Recorder, Flight Landing Gear, Chapter 32 Actuator, MLG Downlock Actuator, NLG Steering Actuator, NLG Up-Down Lock Actuator, Uplock, MLG Assembly, MLG Assembly, NLG Brake Assembly, MLG Control Box, Anti-Skid Control Box, Touchdown Control Panel, Landing Gear
OC 3,000 OC 12,000 9,000 12,000 12,000 9,000 9,000 OC 3,000 6,000 OC
A B C A B C A A A A A A A A B B B B B B B B B B A B C 6C C C C C C C C C C C S ST
Cylinder, MLG Actuating Cylinder, NLG Actuating Detector, Anti-Skid Fuse, Hydraulic Brake Horn, Warning Indicator, Brake Pressure Indicator, Panel, Bogie Position Relay, MLG Up and Locked @ Relay, Touchdown Tire, MLG Tire, NLG Transmitter, Pressure, Brake Uplock, MLG Valve, By Pass, Manual Valve, Control, Dual Brake Anti-Skid Valve, Downlock Selector, MLG Valve, Dual Metering Brake (Pilot) Valve, Flow Regulation, MLG Valve, Flow Regulation, NLG Valve, Main Brake Metering Valve, Pressure Relief (1200) Valve, Selector, Brake Valve, Selector, MLG
6,000 12,000 6,000 12,000 OC OC OC OC OC OC OC 12,000 12,000 OC 6,000 12,000 12,000 OC OC 12,000 12,000 12,000 12,000
A B C A B C C B C A B C A B C A B C C C A B C A B C B C A B C C C B C B C C C C C 6C C C
Effective date ____________________ Page 9 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A)
Landing Gear, Chapter 32 Continued Valve, Selector, NLG Valve, Selector, NLG Emergency, Manual Valve, Shutter, Brake Wheel, MLG Wheel, NLG
Overhaul Period 12,000 OC OC OC OC
Inspection and Check Period C C C A B C Note (1) A B C Note (1)
Note (1): Visually inspect at each tire change and perform non-destructive inspection at each 15th tire change. Lights, Chapter 33 Control - Master Caution, Annunciator Light, Anti-Collision Light, Emergency Exit Light, Landing OC OC 3,000 6,000 3,000 A B C A A A A B B B B C C C C ST ST ST ST ST
Lights, Navigation Navigation, Chapter 34 Altimeter - Pressure Amplifier - Slaving, Gyro Compass Amplifier - Airspeed - Mach Number Amplifier - Altitude - Vertical Speed Amplifier - Servo Gyro Compass Amplifier - Audible Warning Compass - Magnetic, Pilots Standby Computer - Central Air Data Computer - Flight Director Controller - Gyro Compass Flux Valve and Compensator Generator - Audible Warning Gyro-Directional Gyro-Rate Switching Gyro-Vertical Indicator - Attitude Director Indicator - Airspeed, Mach Number Indicator - Airspeed, Standby Indicator - Altitude, Vertical Speed Indicator - BDHI Indicator - Horizontal Situation Indicator - Total Air Temperature Keyer, Audible Warning (Underspoiler Speed Warning) Power Supply - Gyro Compass Probe - Total Air Temperature
OC OC 6,000 3,000 3,000 3,000 3,000 OC OC 1,000 3,000 3,000 3,000 OC 2,000 3,000 2,000 2,000 3,000 6,000 3,000 2,000 2,000 OC OC 3,000 OC
A B C A B C 2C S A B C 2C S B C S B C S B B B B B B B B B B B B B B B B B B B C S C S C S C S C S C S C S C S C S C S C S C S C S C 2C S C 2C S C S C S C S C S S S S
ST
A A A A A A A
B C B C A B C
Rack - Gyro Compass Sensor - Rate of Turn Tube - Pitot Static
OC 2,000 OC
B C S B C S A B C 2C S
Requirements for additional equipment may be determined by assigned inspector.
Effective date ____________________ PAGE 10 of 12 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A) Overhaul Period OC * 5 years Inspection & Check Period A B C S A B C S A B C S
Oxygen Chapter 35 Oxygen Cylinder Assembly Pressure Reducer
Gage - Remote Pressure Mask, Oxygen Oxygen Cylinder - Portable Regulator, Oxygen
6,000 OC * 6,000
A A A A
B B B B
C C C C
S S S
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Pneumatic System, Chapter 36 Indicator-Pressure, Bleed Air Manifold Transmitter-Pressure, Bleed Air Manifold Valve - Shut-Off, Bleed Air Auxiliary Power, Chapter 49 Auxiliary Power Plant OC 12,000 12,000 6,000 A B C 2C A B C 2C C 2C C 2C A B C A B C S S Note 1
OC ** E.T.I. 1250 or 5,000 Starts Tank, Oil, APU OC ** Note 1: Whichever occurs first. Doors, Chapter 52 Actuator, Cargo Ramp Actuator, Pedal Door and Ramp Lock OC 12,000 12,000
A B C
A B C 2C 6C S ST A B C A B C
Actuator, Pressure Door Actuator, Pressure Door Down Lock Actuator, Pressure Door Up Lock Central Gear Box Assy., Pedal Door Actuator Jack Screw Assembly, Pedal Door Actuator Valve, Flow Regulation Valve, Pressure Door, Selector Valve, Pressure Reducing, Cargo Ramp Valve, Selector, Door Locks Valve, Shuttle, Ramp Lock & Pressure Door Fuselage, Chapter 53 Nacelles, Chapter 54 Stabilizers, Chapter 55 Windows, Chapter 56 Wings, Chapter 57
12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000 12,000
A B C A B C A B C A B C A B C B C B C B C B C B C
Structural inspection requirements are as specified in Parts I, III, and IV of Lockheed Service Publication SMP No. 231 dated June 1, 1967. OC EC A B C EC B C EC S S
Power Plant, Chapter 71 Mount, Engine
Cowling Firewall
OC OC
A B C EC B C EC
Effective date ____________________ Page 11 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A) Overhaul Period OC 4,000 Inspection and Check Period A B C EO S A B C EO S Note I
Engine - Turbine, Chapter 72 Engine, Turbo Fan P&W TF-33-P7/ JT3D-5A Note I: Major Inspection at 2,000 hours.
Engine Fuel and Control, Chapter 73 Actuator, Fuel Shut-Off Control, Fuel
EO EO
A B C EO B C B C
Filter Assembly, Fuel De-Icing OC Heater, Fuel De-Icing EO Indicator, Engine Fuel Inlet Temperature 12,000 Indicator, Fuel Flow 2,000 Pump, Fuel EO Switch, Differential Pressure OC Switch, Inlet Pressure OC Transmitter, Rate of Flow, Fuel 2 EO Valve Assembly, Fuel Pressurization and Dump EO Ignition, Chapter 74 Cable, Exciter, Electrical Power Cable, Special Purpose Exciter, Ignition Plug, Igniter Engine Air, Chapter 75 Actuator, Compressor Bleed Regulator, Anti-Icing Air Regulator, Duct Seal Pressure Regulator, Pressure, CSD Oil Tank Valve and Actuator Assembly, Anti-Icing Air Valve Assembly, Breather Pressurizing
B C EO B C A B C A B C B C B C EO/FC B C EO/FC B C B C A B B B B C EO C C C C EO C EO C C C EO/FC C EO/FC
EO EO EO OC
EO EO OC OC EO EO
A B B B B B
B C B C
Valve, Bleed Air Shut-Off Valve, Check, Duct Seal Pressure Valve, Compressor Bleed Valve and Control Assembly, Compressor Bleed Valve, Nacelle Preheat Valve, Nose Cowl Anti-Ice Valve, Shut-Off, Compartment Cooling (Zone I) Valve, Shut-Off, Compartment Cooling (Zone II) Engine Controls, Chapter 76 Power Lever System, Cables, Pulley, Rods and Linkages Tension Regulator, Throttle
EO OC EO EO OC OC OC OC
B C B C EO/FC B C B C B C EO/FC B C EO/FC B C EO/FC B C EO/FC A B C EC ST ST
OC OC
B C EC EC
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED MODEL 300 (C-141A) Overhaul Period Engine Indicating, Chapter 77 Converter, Engine Instrument Generator, Tachometer Indicator, Engine Pressure Ratio Indicator, Engine Vibration Indicator, Exhaust Gas Temperature Indicator, Tachometer Pick-Up, Engine Vibration Transmitter, Pressure Ratio Exhaust, Chapter 78 Actuator, Thrust Reverser Control, Thrust Reverser Door, Thrust Reverser Filter, Thrust Reverser Nozzle Assembly, Primary Exhaust Pump, Thrust Reverser Telescopic Unit, Thrust Reverser Valve, Flow Regulator, Thrust Reverser Valve, Relief Engine Oil, Chapter 79 3,000 EO 2,000 6,000 2,000 2,000 EO EO Inspection and Check Period A B C 2C S B C B C A B C 2C A B C A B C 2C A B C C C 2C A B C A B C B C A B C B C A B C B C A B C EO EO EO EO EO EO EO S
2EO 2EO OC OC EO 2EO OC OC OC
B C EO B C EO/FC A B C EO S
Bulb, Temperature Cooler Assembly, Fuel Oil Coolant Heat Exchanger, Air-Oil Indicator, Engine Oil Temperature Indicator, Oil Pressure Pump Assembly, Oil Strainer Assembly, Oil, Main Switch, Low Oil Quantity Switch, Oil Pressure Tank Assy., Lubricating Oil Transmitter, Oil Pressure Valve, Oil Pressure Relief Starting, Chapter 80 Starter, Engine Valve, Pressure Regulating
OC EO EO 6,000 6,000 EO OC OC OC EO EO EO OC EO EO
B B A B A B
C C C C C C C C C B C B C C
EO
EO EO EO
A B C EO B C B C
Effective date ____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 31. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - LOCKHEED JETSTAR - MODEL 1329 Form Approved. Budget Bureau No. 04-R075.
Page 1 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL LOCKHEED JETSTAR - MODEL 1329 Aircraft shall not be utilized in air carrier or commercial operations unless: a. The aircraft and its component parts, accessories and appliances are maintained in an airworthy condition in accordance with the operator's maintenance manual. Such manual shall at least include the methods, procedures and limitations contained in the Lockheed JetStar Handbook of Operating and Maintenance Instructions. The aircraft and its component parts, accessories, and appliances are maintained in an airworthy condition in accordance with the maximum time limits hereinafter set forth for the accomplishment of the overhaul, periodic inspection, and routine checks of the aircraft and its component parts, accessories, and appliances.
b.
c.
OC "On Condition" items will be maintained in continuous airworthy condition by periodic and progressive inspections and checks, services, repair and/or preventive maintenance and are appropriately described in the operator's maintenance manual. Parts or sub-components not listed herein will be checked, inspected and/or overhauled at the same time limits specified for the component or accessory to which they are related.
d.
Abbreviations used in the JetStar Model 1329 maintenance specifications are defined as follows:
PF FC BC EO EC OC R&R HYD C ST DI
Indicates "Preflight Inspection" Indicates "Functional Check" Indicates "Bench Check" Indicates "Engine Overhaul" Indicates "Engine Change" Indicates "On Condition" Indicates "Remove and Replace" Indicates "Hydrostatic Test" Indicates "Calibration" Indicates "Scrap Time" Indicates "Detailed Inspection" in accordance with manufacturer's methods and procedures ETI - Elapsed Time Indicated
Effective date ____________________ Page 2 Of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED JETSTAR - MODEL 1329 Preflight Inspection/Check To be accomplished each service calendar day. "A" Inspection/Check To be accomplished at intervals not to exceed 80 hours time in service after the preceding "B" or "C" Inspection/Check period. "B" Inspection/Check To be accomplished at intervals not to exceed 160 hours time in service after preceding "B" or "C" Inspection/Check period. "C" Inspection/Check
To be accomplished at intervals not to exceed 640 hours time in service after preceding "C" Inspection/Check period. Special Inspections The frequency and procedure for performing special inspections will be accomplished as specified in the operator's maintenance manual. Overhaul and inspection/check period time limitations specified in hours and calendar time are maximum limits of
whichever occurs first.
Effective date ____________________ Page 3 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED JETSTAR - MODEL 1329 OVERHAUL HOURS OR YRS. Air-Conditioning, Chapter 21 10,000 Actuator Emerg. Press. 2,600/5 Controller Cabin Press. 2,600/5 Control Temperature OC Exchanger Heat 2,000 Fan Turbine Assy. 1,200 Indicator Cabin Air Temp. 5,000 Indicator Cabin Rate of Climb 2,600 Indicator Duel Altimeter/Diff. Press. 4,000 Oil Change, Cooling Turbine 640 Relay Cabin Press. 2,600/5 Regulator Cooling Fan Assy. 2,600/5 Refrigeration Assy. 3,000 Valve Bleed-Air Flow Control 2,600 Valve Shut-Off INSPECTION & CHECK PERIOD
OTHER
PF yrs. yrs.
B C B C B C B C B C B C
PF PF
A A
B C B C
PF
B C B C B C B C B C B C
yrs. yrs.
Flt. Station Valve Shut-Off Emerg. Press. Valve Shut-Off Engine Bleed Valve Out-Flow Cabin Press.
2,600/5 yrs. 2,600/5 yrs. 2,600/5 yrs. 1,200
B C B C B C B C
Valve Needle Cabin Press. Valve Check
2,600/5 yrs. 5,000
B C B C
Auto-Pilot, Chapter 22 10,000 Accelerometer OC Bracket Assy. Servo Drive 2,000/2 Coupler Engage OC Computer OC Control Altitude 2,000/2 Controller 2,000/2 Drive Aileron Servo 2,000/2 Drive Elevator and Rudder Servo 2,000/2 Gyro Rate 2,000/2 Gyro Vertical 2,000/2 Communications, Chapter 23 To be determined by assigned inspector.
PF
B C C B B B B B C C C C C
yrs. A yrs. yrs. yrs. yrs. yrs. yrs.
(B C at "C")
B C B C B C B C
10,000
PF
B C
Effective date ____________________ PAGE 4 of 11 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED JETSTAR - MODEL 1329 OVERHAUL HOURS OR YRS. Electrical Power, Chapter 24 10,000 Battery OC Contactor, Generator Line 4,000 Control Panel, Generator 2,000 INSPECTION & CHECK PERIOD PF PF A A B B B PF A B C C C C
OTHER
Generator, Starter 1,200
(Inspect brushes every 400 hrs.)
Inverter, Rotary
800
PF
Loadmeter Meter Frequency Relay, Battery, Series Relay, Inverter Input Relay, Inverter Output Voltmeter
4,000 4,000 OC OC OC 4,000
PF PF PF PF PF
A A A A A
B B B B B B
C C C C C C
Equipment/Furnishings, Chapter 25 10,000 Axe Fire OC Belts, Seat OC Galley OC Harness, Shoulder OC Kit, First Aid OC Lavatory OC Mask, Smoke OC Raft, Life Seats OC Vest, Life Fire protection, Chapter 26
PF PF PF PF PF PF PF PF 6 mo. PF PF 6 mo. PF
A A A A A A A A A A A
B B B B B B B B B B B
C C C C C C C C C C C
10,000
PF
(Functional check every 2 1/2 years) (Replace every 2 years)
Actuator Explosive Controller, Fire detection Element Sensing Extinguisher, Portable Sphere, Fire Extinguishing
OC
OC OC * *
PF PF PF
A A
B B B B
C C C C
Effective date ____________________ PAGE 5 of 11 PAGES
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED JETSTAR - MODEL 1329 OVERHAUL HOURS OR YRS. Flight Controls, Chapter 27 10,000 Actuator Flap 6 yrs. Actuator Flap Screwjack 6 yrs. Actuator Pitch Trim 2,000 Booster Assy. Aileron 3,000 Booster Assy. Elevator 3,000 Compensator Mach Trim 2,000/2 yrs. Contactor Stabilizer Trim Normal 1,000 Contactor Stabilizer Trim Emerg. 2,000 Coupling Flapdrive, L.E. 5 yrs. Gear Box Flapdrive, 120 degree 6 yrs. Gear Box Flap 5,000 Motor Hydraulic Flap 5,000 Motor Pitch Trim Primary 1,000 Stop Hydraulic Flap 5,000 Fuel, Chapter 28 Indicator, Fuel Quantity Hose, Fuel Jettison Pump, Fuel Boost Main. P/N RR 12040B and P/N RR 12040E P/N RR 12040D and P/N RR 12040F Pump, Fuel Boost Ext. Tanks Probes, Fuel Quantity Valve, Motor Shutoff 10,000 2,600 1 yr. INSPECTION & CHECK PERIOD PF A B C B C B C B C B C B C B C B C B C B C B C B C B C B C B C PF PF A A B B B C C C
300 1,000 1,200 OC 5,000
B B B B B B B B **B B B B B B B B B
C C C C C C C C C C C C C C C C C
PF
Hydraulic Power, Chapter 29 10,000 Accumulator 2 yrs. Bottle Air Emerg. Lndg. Gear Ext. * Filter, Hydraulic Line, P/N AC-2768-10 OC P/N AC-2768-101P and P/N AC-2768-101NBP **OC/2,500 Indicator, Hydraulic Press. 5,000 Pump, Hydraulic Electric 3,000 Pump, Hydraulic Engine 1,200 Regulator, Air Pressure 18 mo. Reservoir, Hydraulic OC Valve, Engine Shutoff 5,000 Valve, Wing Flap Selector Standby 3 yrs.
PF PF PF PF PF PF PF
A A A
A A A A
PF
Valve, Wing Flap Selector
3 yrs.
Effective date ____________________ Page 6 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED JETSTAR - MODEL 1329 @ OVERHAUL HOURS OR YRS. INSPECTION & CHECK PERIOD
OTHER
Hydraulic Power, Chapter 29 Cont'd. Valve, Dual Shuttle 1,800/3 Valve, Speed Brake Selector, P/N 263-0046 2 P/N 263-0067 3 Valve, Thrust Reserver Selector 3 Valve, Air Charging/Relief 1,200 Valve, Check Manual Control 5 Valve, Main Gear Door Selector 3
yrs.
B C
yrs. yrs. yrs.
B C B C B C B C
yrs. yrs.
Ice and Rain Protection, Chapter 30 10,000 Motor, Windshield Wiper OC Valve, De-Icer Distributor 5 yrs. Valve, Pressure Regulator 2,500 Instruments, Chapter 31
PF
B C B C B C B C
10,000
PF
B C
Accelerometer, Vertical
OC
B C
(BC & C every 4,000 hrs.)
Clock Encoder Trip/Data Indicator Outside Air Temp. Recorder Flight Data
OC 2,000 OC 2,000
PF PF PF PF
A A A A
B C B C B C B C
Landing Gear, Chapter 32 10,000 Actuator, Nose Gear Steering 10,000 Actuator, Nose Gear Retract 10,000 Actuator, Main Gear Side Brace, P/N JL/1400-9 and FL1400-11 10,000 P/N JL/1400-7 6,000 Anti-Skid System OC Strut, Main Landing Gear 10,000 Strut, Nose Landing Gear 10,000 Tires, Landing Gear OC Valve, Brake Selector 3 Valve, Landing Gear Control 4 Valve, Nose Wheel Steering 3 Valve, Steering Selector 3 Valve, Brake Shuttle 1,800/3 Wheels, Landing Gear OC Lights, Chapter 33 Battery, Emergency/ Charger
PF PF PF
A A A
B C B C B C
PF A B C PF A B C PF A B C PF PF PF yrs. yrs. yrs. yrs. yrs. PF PF PF A A PF A A A A B C B C B C B C B C B C B C B C B C *
10,000
PF
B C
OC
PF
B C
* Magnaflux wheel tie bolts every third tire change, and dye or zyglo inner and outer wheel halves every "C"
check.
Effective date ____________________ OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED JETSTAR - MODEL 1329 OVERHAUL Lights, Chapter HOURS OR YRS. 33 Cont'd. Light, AntiCollision OC Light, Landing OC Light, Navigation OC Light, Taxi OC INSPECTION & CHECK PERIOD
OTHER
PF PF PF PF
A A A A
B B B B
C C C C
Navigation, Chapter 34 10,000 PF To be determined by assigned inspector. Oxygen, Chapter 35 10,000 Cylinder Assy. * Pressure Reducer Cylinder, Portable * Mask/Regulator Passenger Mask, Crew Oxygen Panel Control Pass. Oxygen Regulator Crew Oxygen Valve Pass. Mask Container Door Actuator Valve Pass. Mask Lanyard
PF 18 mo. PF 2 yrs. 2 yrs. 2 yrs. 2 yrs. PF
A A A A A A A A
B B B B B B B B
C C C C C C C C (FC at B)
PF
3 yrs. 3 yrs.
A A
B B
C C (FC at B)
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 172, Chapter I, Subtitle "B" of CFR Title 49. Drag Chute,
Chapter 39 Parachute Assy. Deceleration Airborne Auxiliary Power,
10,000 OC
PF
B B
C C **
Chap. 49 10,000 Auxiliary Power Unit (Solar) 2,000 ETI Panel Control Regulator 10,000 Starter/Generator 2,000 ETI
PF PF
A A
B B
C C C C
(Inspect brushes every 400 hrs.)
Doors, Chapter 52
10,000
PF
(Visual inspect. every 5000 hrs.)
Door, Entrance Hatch, Emergency Cone, Nose **
10,000 10,000 10,000
PF PF PF
A A A
B B B
C C C
If not used within last three months, remove chute, aerate, dry and repack into container in accordance with applicable directions.
Effective date ____________________ Page 8 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED JETSTAR - MODEL 1329 OVERHAUL HOURS OR YRS. Fuselage, Chapter 53 INSPECTION & CHECK PERIOD
OTHER
10,000
PF
B C
(Visual inspec. every 5,000 hrs.) "
D.1. Structure members at connections of
10,000
main frame at F.S. 410.5, 429.5, 450.4, 469.5 and 526 between floor level and W.L. 100. D.1. Structure 10,000 "
members at F.S. F.S. 232 thru 277, 410, 526 to 539 R&R as required. D.1. Structure 10,000 members at F.S. 570, 589, and 608. D.1. All main frames for distortion, corrosion and cracks. D.1. Center fuselage upper and lower structure FS 257 to 270 for distortion, corrosion and cracks. 10,000 "
"
10,000
"
D.1. Forward 10,000 upper and lower fuselage section F.S. 158 to 270 for distortion, corrosion, and cracks. D.1. Aft fuselage upper and lower section for corrosion, 10,000
"
"
distortion, and cracks. D.1. Nose and equipment support structure for distortion, corrosion, and cracks. 10,000 "
D.1. Window frames for stress bulges, cracks, and corrosion. D.1. Engine nacelle mount yoke D.1. Empennage upper, lower and center vertical box structure for distortion, corrosion, and cracks.
10,000
"
10,000
"
10,000
(Visual inspec. every 2,500 & 5,000 hrs.)
Effective date ____________________ Page 9 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED JETSTAR - MODEL 1329 OVERHAUL HOURS OR YRS. Nacelle/Pylons, Chapter 54 10,000 D.1. Engine 10,000 mount structure box beam and INSPECTION & CHECK PERIOD
OTHER
PF
B C
EC (Visual inspec. every 5,000 hrs.)
frames at N.S. 51.5 and 100. D.1. Nacelle attach bolts and bolts and fittings. Stabilizer, Chapter 55 D.1. Elevator Hinge Bolts D.1. Elevator Counterbalances D.1. Elevator 10,000 "
10,000 10,000 10,000 10,000
PF
B C
" " " "
Spar D.1. Elevator 10,000 Ribs D.1. Horizontal 10,000 Stabilizer Front Spar and Ribs D.1. Rudder 10,000 Hinge Bolts D.1. Rudder 10,000 Counterbalances D.1. Rudder 10,000 Hinge Pins D.1. Rudder 10,000 Spar D.1. Vertical 10,000 Stabilizer Aft Hinge Pins, Forward Center and Aft Scissors Joint Bolts Windows, Chapter 56 Glass, All
" "
" " " " " (Visual inspec. & magnaflux every 5,000 hrs.)
10,000
PF
B C
Wings, Chapter 57 10,000 D.1. Wing to 10,000 Fuselage Attach Bolts at Left and Right Attach Frames at F.S.
PF
B C (Visual inspec. at 5,000 hrs.)
410 and 430 for Distortion, Corrosion, and Cracks D.1. Visually Inspect Fuel Tank Interior for Corrosion, Cracks, & Condition. D.1. Wing 10,000 forward, center, and aft spars for distortion, corrosion, and cracks. 3 yrs.
(Visual inspec. every 5,000 hrs.)
Effective date ____________________ Page 10 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED JETSTAR - MODEL 1329 OVERHAUL HOURS OR YRS. Wings, Chapter 57, Cont'd. D.1. Root rib and sheer fittings for distortion, corrosion, and cracks. INSPECTION & CHECK PERIOD
OTHER
10,000
(Visual inspec. every 5,000 hrs.)
D.1. Aileron 10,000 hinges and attach fittings. D.1. Aileron Hinge Bolts D.1. Aileron Counterbalance 10,000 10,000
"
" "
weights D.1. Wing 10,000 Trailing Edge Alignment pins D.1. Trim Tab 10,000 Control Hinges and Fittings D.1. Wing 10,000 Trailing Edge Flap Hinges and Attach Fittings D.1. Forward 10,000 Support Assembly and Auxiliary Beam (Remove Landing Gear) D.1. Main 10,000 Landing Gear Mounting Bolts Powerplant
"
"
"
"
"
General, Chapter 71 Mount Assembly Engine
PF EO PF PF
B C B C
Engine, Chapter 72 Engine P&W JT12A-6A 1,500 Hot Section Inspection Engine P&W JT12A-8 Hot Section Inspection
A A
B C B C 750 hrs.
1,200 *
PF
B C 600 hrs.**
* Sample overhaul the number of engines specified below at 1,000 hrs. to substantiate 1,200 hrs. T.B.O. ** Perform the number of hot section inspections specified below at 400 hrs. to substantiate 600 hrs. hot section inspection frequency. Number of engines 1-4 5-9 10-21 O.H. 1 2 3
22-61 62-100 102 & Above
4 5 6
Effective date ____________________ Page 11 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LOCKHEED JETSTAR - MODEL 1329 OVERHAUL HOURS OR YRS. Engine Fuel and Control, Chapter 73 Transmitter Fuel Flow Indicator Fuel Flow Fuel Control INSPECTION & CHECK PERIOD
OTHER
PF EO 3,600 PF
B C B C
B C
Engine Fuel Pump Engine Ignition, Chapter 74 Exciter Harness Assembly Plug Igniter Air, Chapter 75 Bleed Valves Engine Mounted Bleed Air Ducts Engine Mounted
EO EO
B C B C
PF EO EO OC PF EO EO
B B B B
C C C C
EC
B C B C B C
EC
Engine Controls Chapter 76 Throttle Quadrant OC Linkages and Pulleys OC Engine Indicating, Chapter 77
PF PF PF
A A A
B C B C B C
EC
PF
B C
EC
Generator Tachometer Indicator Tachometer Indicator Pressure Ratio Indicator E.G.T.
3,000 3,000 5,000 5,000
PF PF PF PF
A A A A A
B C B C B C B C B C
Transmitter E.P.R. 3,000 Exhaust, Chapter 78 Actuator Thrust Reverser Reverser Thrust Assy. Oil, Chapter 79 Indicator Oil Pressure Indicator Oil Temperature Transmitter Oil Pressure
PF OC 1,800 PF 3,000 5,000 EO PF
A A
B C B C B C
EC
A A A A
B C B C B C B C
EC
Effective date ____________________
------------------------------------------------------------------------------------------------------------------------------FIGURE 32. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - SHORT TURBO-SKYVAN (SC-7) Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL SHORT TURBO-SKYVAN
Page 1 of 6
Thorough checks shall be accomplished at the following inspection periods and in accordance with the applicable procedures listed in ABC Airlines' Maintenance Manual.
INSPECTION PERIODS A. Daily inspection to be accomplished before first flight each day. Inspection to be accomplished each 75 hours of aircraft time in service. Inspection to be accomplished each 300 hours of aircraft time in service. Inspection to be accomplished each 600 hours of aircraft time in service. Inspection to be accomplished each 900 hours of aircraft time in service. Inspection to be accomplished each 1200 hours of aircraft time in service.
B.
C.
D.
E.
F.
Other repetitive inspections and special sampling programs are specified in notes. Where a calendar time is quoted as an alternative to aircraft time in service for overhaul, inspection or sampling; that which expires first shall be taken as the time at which the action called for is carried out. Abbreviations used in the Short Turbo-Skyvan Maintenance Specifications are defined as follows:
EO = engine overhaul OC = on condition YRS = years Note: Inspection and overhaul periods for familiar aircraft parts, attachments, accessories and/or other items not specifically listed in this Standard Maintenance Specification, may be determined by the assigned inspector. Where this is not done, parts or subcomponents which are not listed, will be checked, inspected and/or overhauled at the same time limits specified for the component or accessory to which such parts or subcomponents are related.
Effective date ____________________ PAGE 2 of 6 PAGES
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SHORT TURBO-SKYVAN OVERHAUL HRS. OR YRS. Air Conditioning, Chapter 21 Manual Regulator Valve Compressor Bleed Valves, Rigid and Flexible Lines 10,000 3,000/3 yrs. INSPECTION AND CHECK PERIOD PERIODIC OTHER A B C D E F F
10,000
Note 1
Autopilot, Chapter 22 May be determined by assigned inspector. Communications, Chapter 23 May be determined by assigned inspector. Electrical Power, Chapter 24 10,000 Undervoltage Unit OC Transistorized Inverter OC Contactor, Battery 6,000/5 yrs. Starter Generator EO Magnetic Indicator OC Battery OC Differential Relay 1,200
A B C D E F E E F B A B C F
Overvoltage Protector Contactor, Cross Couple Voltage Regulator
1,000 5 yrs. 1,000
C F C
Equipment & Furnishings, Chapter 25 May be determined by assigned inspector. Fire Protection, Chapter 26 Detector Elements
10,000 EO
A B C D E F B F
Extinguisher Engine Cartridge Unit
* 2 yrs.
A B
Note 2
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Flight Controls, Chapter 27 10,000 Position Indicator System 6,000 Cables, Turnbarrels, Pulleys Pushrods, Sprockets & Chains OC
A B C D E F A C
Note 3
Effective date ____________________ Page 3 of 6 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SHORT TURBO-SKYVAN OVERHAUL HRS. OR YRS. Fuel System, Chapter 28 Flex Tanks Vent Valve Collector Tank Booster Pump Filter Pressure Switch INSPECTION AND CHECK PERIOD PERIODIC OTHER
10,000 4 Yrs. OC 10,000 1,000 OC 3,000/2 Yrs.
A B C D E F A F F A B A F F
Note 4 Note 5 Note 6
Tank Units Hydraulic System, Chapter 29 Power Pack Emergency Accumulator Filter Pressure Switch Vent Valve
4 Yrs.
Note 4
10,000 5,000 5,000 OC 2,000 2,000
A B C D E F A B C A B C Note 6 A F F
Ice & Rain, Chapter 30 10,000 De-Icer Boots OC Distributor Valve 2,400 Electronic Timer 2,400 Regulating & Relief Valves 2,400 Air Intake AntiIcing Valve 1,200 Contactor, Prop Anti-Icing 5,000 Cyclic Timer 1,800 Instruments, Chapter 31 May be determined by assigned inspector. Landing Gear, Chapter 32 Main Leg Assembly Shock Absorber Steering Jack Nose Gear Leg Assembly Brake Control Valve Pressure Reducing Valve Brake Master Cylinder Pressure Relay Wheels, Tires and Brakes Lights, Chapter 33 May be determined by assigned inspector.
A B C D E F A B B C C F C E E Note 7
10,000 10,000 10,000 5,000 10,000 5,000 5,000 5,000 2,400 OC
A B C D E F A B C A B C A C A B C A A C C
Note 8 Note 8
Note 8
A B C C A B C
Effective date ____________________ PAGE 4 of 6 PAGES OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE
SHORT TURBO-SKYVAN OVERHAUL HRS. OR YRS. INSPECTION AND CHECK PERIOD PERIODIC OTHER
Navigation, Chapter 34 May be determined by assigned inspector. Oxygen, Chapter 35 Cylinders
* Hydrostatic and life limits shall be entered here and shall not exceed those set forth in Part 173, Chapter I, Subtitle "B" of CFR Title 49. Doors, Chapter 52 Passenger/Crew Doors and Frames Ditching Hatch & Frames Rear Cargo Door & Frame Fuselage, General, Chapter 53 Skin, Outside Surfaces Internal Structure Including Windows & Frames Floor Panels (Cabin) Floor Panels (Flight Deck) MLG Attach Fittings & Structure NLG Attach Fittings & Structure Nose Fairing Main Spars - Stub Wings Nacelle Structure, Chapter 54 External Structure 10,000 10,000 10,000 10,000 A B C D E F A B C A B C A B C Note 9 Note 9 Note 9
10,000 OC
A B C D E F A B C
10,000 10,000 10,000 Note 12 10,000 OC Note 12
C A A C C C F F F
Note 9 & 10 Note 9 Note 9 Note 12 Note 9
Note 12
10,000 OC
A B C D E F A B
Internal Structure Attach Fittings & Structure
EO 10,000
C F Note 11
Stabilizers and Stabilizer Control Surfaces, Chapter 55 Exterior Surfaces, Stabilizers Interior Structure, Stabilizers Exterior Control Surfaces Interior Control Surface Structure Attach Fittings & Hinges
10,000 OC 10,000 OC 10,000 10,000
A B C D E F A B C E A C E F Note 9 Note 9 Note 9
Effective date ____________________ Page 5 of 6 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SHORT TURBO-SKYVAN OVERHAUL HRS. OR YRS. Windows, Chapter 56 DV Window Lock Mechanism Wings, Chapter 57 Exterior Surfaces Interior Structure Wing Strut Exterior Surface Wing Strut Internal Wing Fuselage Attachments Attachment Strut/ Wing Aileron & Tab Exterior Surfaces Aileron & Tab Internal INSPECTION AND CHECK PERIOD PERIODIC OTHER
10,000 OC 10,000 OC 10,000 OC 10,000 10,000 10,000
A B C D E F A C
A B C D E F A B C F A B C F F C
Note 9
OC
A B C
Structure Flaps Exterior Surface Flaps Interior Structure All Hinges & Brackets Propeller, Chapter 61 Propeller FH 76 Propeller Hub Engine, Chapter 72 Astazou XII
10,000 OC 10,000 10,000 A C A B C
Note 9
Note 9 Note 9
750 750 750 750 750
A B C A B C A B C A B C A B C
Engine Controls, Chapter 76 10,000 Cables, Turnbarrels and Pulleys Aft of Firewall 10,000 Prop Contactor Box EO Automatic Control Box EO Power Limiter EO Leak Valve EO Speed Governor EO Pitch Motor EO Prop Microswitch Assembly EO Emergency FFP Stop Switch EO Engine Indicating, Chapter 77 10,000 Power Indicator Potentiometer OC Percent Power Indicator 6,000 Jet Pipe Temp. Indicator 6,000 Exhaust, Chapter 78 Engine Oil, Chapter 79 EO
A B C D E F
C B B B B B B B B
Note 3
A B C D E F A A A A B C F F F
EO
A B C
Effective date ____________________ Page 6 of 6 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SHORT TURBO-SKYVAN Note 1 Remove lagging at 2,500 and 5,000 hours for sample inspections in accordance with factory instructions. Weigh bottles each 3 months. years. Check cable tension each year. Check tank quantity indicator capacitance units and internal surfaces of flex tanks every 2 years. Check collector tank and negative "G" valve-vent, in accordance with factory instructions, when booster pump is changed. Replace filter elements at times specified by factory. Sample overhaul 1 valve at 1,200 hours. Sample overhaul main gear and nose gear assemblies at 5,000 hours in conjunction with Note 11. Sample overhaul of structure in accordance with factory instructions at 5,000 hours or 5 years. Remove windows and skin access panels in accordance with factory instructions every 5,000 hours or 5 years in order to check for corrosion of skin and skin corrugations. Remove and inspect sample bolts and/or pins in accordance with factory instructions every 5,000 hours. Check for fatigue damage in accordance with factory instructions initially at 12,000 landings and each 2,000 landings thereafter until a total of 20,000 landings, then every 1,000 landings. Hydrostatic test each 5
Note 2
Note 3 Note 4
Note 5
Note 9
Note 10
Note 11
Note 12
Effective date ____________________
----------------------------------------------------------------
---------------------------------------------------------------FIGURE 33. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - SIKORSKY S-61L/N HELICOPTER Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON Part D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER
Page 1 of 15
Overhaul Inspection & Period Check Period Air Conditioning, Chapter 21 9,000 Heater Assembly 2,000 Ducting, Heater Compartment O.C. Fuel Control Assembly, Heater 2,000 Blower, Cabin Ventilation 2,500 Relay, Blower, Heater O.C. Relay Heater, Ventilation Blower O.C. Relay, Heater Overheat O.C. Control Unit, Heater 2,000 Valve, Heater Fuel Shut-off 2,000 Sensing Elements, Cabin Air O.C. D.C. Motor, Cabin Air Sensing 1,500 Ignition Unit 2,000 Switch, Air Ram Pressure O.C. Switch, Thermal Overheat O.C. Switch, Fan Thermal Overrun O.C. Switch, Thermal Cycling O.C. Switch, Outside Air Temperature O.C. Sensing Element, Heater Discharge O.C. Light, Warning O.C. Circuit Breakers O.C. Switches O.C. Rheostat, Temperature Selector O.C. Wiring and Connections O.C. Ducting Installation, Cabin 9,000 Air Vent Installation, Cabin 9,000 Ducting Installation, Cockpit 9,000 Lines and Fittings, Fuel (Airframe) O.C. Relay, Time Delay O.C. Functional Check
Valve, Backfire
O.C.
Automatic Flight Control System, Chapter 22 May be determined by the assigned inspector.
Communications System, Chapter 23 May be determined by the assigned inspector.
Effective date ____________________ Page 2 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period 9,000 O.C. O.C. 1,200 1,200 1,000 2,000 O.C. 2,000 1,500 O.C. 1,000 Inspection & Check Period
Electrical Power, Chapter 24 Power System DC Battery Relay, Battery Regulator, Voltage (DC) Relay, Over Volt Field Control Generator/Motor Relays, Reverse Current Relay, External Power (DC) Relay Motorizing Transformer Rectifier Receptacle, External Power (DC) Support, Battery Vibration Absorber Power System AC Generators (AC) Brushless Type (AC) Regulators, Voltage (AC) Panels, Supervisory (AC) Line Contactors, Generators (AC) Relays, External (AC) Relay, External Power Interlock Contactor, Emergency Essential Bus Inverter Receptacle, External Power Transformers, Power Step-Down Test Receptacle, AC/DC AC & DC Systems
1,500 2,500 1,200 1,200 2,000 O.C. O.C. 2,000 1,000 O.C. O.C. O.C.
Wiring and Connections Switches Circuit Protectors Relay, Inverter Lights, Warning Static Discharge Wicks Relay, Inverter Transfer
O.C. O.C. O.C. O.C. O.C. O.C. O.C.
Equipment and Furnishing, Chapter 25 First Aid Kits Cabin, Passenger Cockpit
9,000 O.C. O.C.
Effective date ____________________ Page 3 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period Seats - Cockpit Seat Belts Shoulder Harnesses and Reels Seats Seats - Passenger Cabin Seat Belts Seats and Attachments Cabin Interior Upholstery Partition, Cabin Movable Fire Protection, Chapter 26 Fire Detection System - Engine Control Units, Fire detection Sensing Loops and Fittings ** Lights, Warning Wiring and Connections Circuit Protectors Switches Inspection & Check Period
O.C. 9,000 9,000
O.C. 9,000
O.C. O.C. 9,000 O.C. O.C. O.C. O.C. O.C. O.C.
Functional Check
Fire Extinguisher - Head Cabin Cockpit
O.C. O.C.
Fire Extinguisher System - Engine * Engine Change Lines and Nozzles * O.C. Handles, Fire Control O.C. Switch, Fire Extinguishing O.C. Container and Valve Assembly O.C. Wiring and Connectors O.C. Indicator, Thermal Discharge O.C. Supports, Fire Extinguisher
Container
O.C.
* Directional Flow Check (Nitrogen or Smoke Source) ** Functional Check - Scheduled Engine Change Using Jetcal Analyzer or Per Sikorsky Maintenance Manual
Effective date ____________________ Page 4 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period 9,000 9,000 9,000 1,200 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 Inspection & Check Period
Fuel System, Chapter 28 Tub Section Tanks, Fuel Fuel Lines, Fittings Pumps, Booster Ejectors Fuel Filter, Airframe Valves, Manual Shut-off Valve, Cross-feed Pressure Switch, Pump Failure Vents, Fuel Tanks Drain Sumps Valves, Fuel Drain Cabin Section Firewall * Valves, Fuel Shut-off Pressure Switches, Fuel Shut-off
9,000 9,000
Functional Check
Pressure Fueling System Valves, High Level Shut-off Adapter, Fueling and Defueling Valve, Fueling and Defueling Float Switches, Intermediate Level Selector Lines and Fittings, Fueling Adaptor Electrical System Switches Circuit Protectors Lights, Warning Wiring and Connections Wiring & Conduits (Tank Cells) Lights, Preset
9,000 9,000 9,000 O.C. 9,000
O.C. O.C. O.C. O.C. O.C. O.C.
* Functional Check at Engine Change
Effective date ____________________ Page 5 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period 9,000 O.C. 2,000 2,000 Inspection & Check Period
Hydraulic Power, Chapter 29 Primary Servo System Reservoir Pump Manifold Assembly (Includes 6 Items) Relief Valve Three-Way Solenoid Valve Filter (Pressure) Restrictors (By-Pass) Pressure Switch Snubber Check Valves Hoses, Lines and Fittings Switch, Servo Shut-off Wiring and Connections Lights, Warning Circuit Protectors
Auxiliary Servo System Reservoir Pump Manifold Assembly (Includes 6 Items) Relief Valve Three-Way Solenoid Valve Filter (Pressure) Restrictors (By-Pass) Pressure Switch Snubber Check Valves Wiring and Connections Switches, Stick Trim Light, Warning Filter, Auxiliary Servo Ice and Rain Protectors, Chapter 30 Windshield Wiper System
O.C. 2,000 2,000
O.C. O.C. O.C. O.C. O.C.
9,000
Motor, Wiper Converters Arms and Blades, Wiper Wiring and Connections Switch
Effective date ____________________ Page 6 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period Inspection & Check Period
Ice and Rain Protectors, Chapter 30 (Cont.) Windshield Washer System Reservoir Surgemeter Nozzles Hoses, Lines and Fittings Windshield Anti-Icing System Temperature Controller Auto-Transformers Windshield Panel, Electropane
O.C. O.C. O.C. O.C.
O.C. O.C. O.C.
Wiring and Connections Switches Pitot Tube Heater System Heads, Pitot Heat Wiring and Connectors Lights, Warning Switches Relays, Pitot Heater Instruments, Chapter 31 Power Plant Instruments Indicators, Gas Generator Indicators, Power Turbine Inlet Temp. (Howell Instrument Co.) Indicators, Oil Temperature Indicators, Oil Pressure Transmitters, Oil Pressure Indicator Indicators, Fuel Pressure Transmitters, Fuel Pressure Indicator
O.C. O.C.
O.C. O.C. O.C. O.C. O.C. 9,000 O.C.
Indicators, Triple Tachometer Indicators, Torque Meter Transmitters, Torque Meter Indicator Miscellaneous Instruments Indicator, Transmission Oil Pressure Transmitter, Trans. Oil Pressure Ind. Indicator, Trans. Oil Temperature Indicator, Primary Hydraulic Pressure Indicator, Auxiliary Hyd. Pressure Transmitter, Aux. Hyd. Press. Ind. Indicator, Free Air Temperature
O.C. O.C. O.C.
Effective date ____________________ Page 7 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER
Overhaul Period Miscellaneous Instruments (Cont.) Ammeter-Voltmeter (DC) Volt-Ammeter (AC) Indicators, Fuel Quantity Tank Probes, Fuel Quantity Control Units, Fuel Low Level Sensors, Fuel Low Level Wire and Connection Lights, Low Level Warning * Indicator, Landing Gear Transmitter, Primary Hyd. Press. Ind@ @ @ O.C. Landing Gear, Chapter 32 Main Gear Installation Strut Assemblies, Shock Wheels Tires Struts, Energy Absorbing Supports Attachment Fitting, Fuselage Fairing Switches, Under Frequency Lockout O.C. O.C. O.C. 9,000 O.C. O.C. O.C. O.C. O.C.
9,000 5,000 O.C. O.C. 9,000 9,000 9,000 O.C.
Scissors Wiring and Connections * Hydraulic Pump and Motor Unit * Hydraulic Reservoir * Filters, Reservoir Panel * Relief and Control Valves * Plug Stat * Mounting and Supports * Lines and Fittings * Drag Links Upper and Lower * Switches * Control Unit * Relays, Landing Gear * Relay, Pump Motor * Emergency Release Control * Shock Strut and Trunnion Assembly * Retracting Cylinders * Emergency Release Pin, Cables, and Pulleys * Uplock Cylinder * Emergency Air Bottle @
O.C. O.C. 2,000 2,000 O.C. O.C. O.C. O.C. O.C. 5,000 O.C. O.C. O.C. O.C. O.C. 5,000 5,000 O.C. 5,000 O.C.
* "N" MODEL ONLY Effective date ____________________ Page 8 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period Tail Gear Installation Shock Strut Installation Centering Cylinder Attachment, Fuselage Wheel Tire Control System, Tail Wheel Lock Fairing Wheel Brake System Brake Assemblies Master Cylinders Mixing Valves, Wheel Brake Parking Brake Valve Hoses, Lines, Check Valves and Fittings Lights, Chapter 33 Inspection & Check Period
5,000 5,000 9,000 O.C. O.C. O.C. O.C.
O.C. 9,000 9,000 9,000 O.C. 9,000
Light Assemblies Position Light Assemblies, Anti-Collision Light Assemblies, Retractable Landing Spot Lights, Cockpit Dome Light, Cockpit Rheostat, Emergency Light Assemblies, Instruments Rheostats Light, Master Warning Panel Assemblies, Warning Light Control Unit, Warning Light Dimming Dome Lights, Cabin Reading Lights, Passenger Lights, Cabin Emergency Lights, No Smoking
O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C.
Lights, Fasten Seat Belts Light Assemblies, Loading Relay, Loading Light Lights, Warning Wiring and Connections Switches Riding Light * "N" MODEL ONLY Effective date ____________________
Page 9 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period 9,000 O.C. O.C. Inspection & Check Period
Navigation, Chapter 34 Flight and Navigation Instruments Clocks (Wakeman) Indicators, Turn and Slip (Allen) Instantaneous Vert. Speed Indicator (IVIS) (Specialties Corp.) Indicators, Altimeter (Kollsman) Indicators, Airspeed (Kollsman) Compass, Magnetic (U.S. Gage)
O.C. O.C. O.C. O.C.
Compass, C-4A or C-14A Gyrosyn System Amplifier, Gyrosyn Compass O.C. Flux Valve and Compensator Assembly O.C.
Control Unit, Gyrosyn Compass Relay, Interlock (DC) Relay, Interlock (AC) Transformer, Power Adapter Gyro and Sync Assembly Servo Amplifier Annunciator Vertical Gyro Installation Indicator, Navigational Lear Model 4005A Gyros, Roll & Pitch Lear Model 7000B
2,500 1,500
Amplifier Navig. Instrument Lear Model 5510B Power Adapter Airframe Supplies Wiring Connections Static & Pitot Systems Lines and Fittings Pitot-Static Mast Doors, Chapter 52 * Cabin Passenger Doors Release, Mechanisms Door Emergency Cargo Door Release Mechanism, Cargo Door Lights, Warning, Cargo and Passenger
O.C. O.C. O.C.
O.C. MGB OVHL 9,000 9,000 9,000 9,000 9,000 O.C.
* May be accomplished progressively by zones. (see zone table on page 12 of 15)
Effective date ____________________ Page 10 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period 9,000 9,000 9,000 O.C. Inspection & Check Period
Doors, Chapter 52 (Cont.) Hull Baggage Doors ** Electronic Compartment Door Lights, Warning, Baggage & Electronic Door
Upper Fuselage Platforms, Engine Servicing Platforms, Transmission Servicing Electrical Systems Wiring & Connections, Warning Lights Switches, Warning Light
O.C. O.C.
O.C. O.C.
Fuselage, Chapter 53 * Structure, Pylon (Zone 1) Structure, Upper Fuselage Engine Compartment (Zone 2) Structure, Upper Fuselage, Main Gear Box Compartment (Zone 3) Support, Main Gear Box (Zone 3) Structure, Tail Cone (Zone 4) Hull Structure (Zone 6) Structure, Cockpit (Zone 7) Structure, Electronics Compartment (Zone 7) Structure, Cabin (Zone 8) Structure, Hull (Zone 9) Sponsons Stabilizers, Chapter 55 * Stabilizer Installation (Zone 1) Structure, Stabilizer Attachment Fittings, Stabilizer Support, Tube, Stabilizer Windows, Chapter 56 * Cockpit Emergency Escape Exits Release Mechanism, Emergency (Airframe) Windshields and Windows ** S-61 L Model Only
9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 O.C.
Effective date ____________________ Page 11 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER
Windows, Chapter 56 (Cont.) Cabin Windows *
Overhaul Period 9,000 O.C.
Emergency Escape Exits Release Mechanism, Emergency (Airframe) Rotor System, Chapter 65 Main Rotor Head Installation Blades Main Rotor Head Assembly Azimuth Control Star Assembly Dampers Bifilar Vibration Assembly Tail Rotor Installation Blades Hub Assembly Flight Controls Collective Pitch Assembly (Zone 7) Collective Pitch Assembly (Zone 8) Collective Balance Spring (Zone 7) Cyclic Pitch Assembly (Zone 3) Cyclic Pitch Assembly (Zone 7) Cyclic Pitch Assembly (Zone 8) Rudder Flight Control Assembly (Zone 7) Mixing Unit Force Link Assembly Rudder Flight Control Assembly (Zone 1) Rudder Flight Control Assembly (Zone 4) Rudder Flight Control Assembly (Zone 8) Rudder Pedal Adjusting Installation (Zone 7) Negative Force Gradient Spring Assembly Primary Servos Auxiliary Servo with Beeper Trim Valves Rudder Control Cables Drive Shafts Tail Drive Shaft, Section I Tail Drive Shaft, Section II
9,000 9,000 9,000 O.C. 1,250 1,250 1,250 Main Rotor Head O/H
O.C. 1,250
9,000 9,000 9,000 MGB O/H 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 1,250 1,250 O.C.
2,500 2,500
Tail Drive Shaft, Section III Tail Drive Shaft, Section IV Tail Drive Shaft, Section V
2,500 2,500 3,000
Support, Tail Drive Shaft Bearings
2,500
Effective date ____________________ Page 12 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period 9,000 1,250 3,000 3,000 MGB O/H O.C. MGB O/H 9,000 O.C. O.C. 9,000 O.C. MGB O/H O.C. O.C. MGB O/H Inspection & Check Period
Rotor System, Chapter 65 (Cont.) Gear Boxes Main Gear Box Intermediate Gear Box Tail Gear Box Installation Oil Cooler Installation, Main Gear Box Supports, Oil Cooler Installation Actuator, Rotor Brake Installation Accumulator, Rotor Brake Relief Valve, Rotor Brake Pressure Switch, Rotor Brake Warning Light Master Cylinder, Rotor Brake Lines & Fittings, Rotor Brake Hydraulic Pressure Switch, MGB Oil Warning Lights, Warning Wiring and Connections Speed Switch, Motor/Generator (if installed) Note:
Zones and areas referenced are as follows:
ZONE AREA 1. . . . . . . . Pylon and Stabilizer - Station 622 Aft 2. . . . . . . . Upper Fuselage, Engine Section - Station 178 - 247 3. . . . . . . . Upper Fuselage, Main Gear Box - Station 247 - 362 4. . . . . . . . Tail Cone - Station 493 - 622 5. . . . . . . . Landing Gear (Main and Tail Gear)
6. . . . . . . . Fuel Cells - Station 186 - 323 (Below Water Line 106) 7. . . . . . . . Cockpit and Electronics - Station 0 - 110 8. . . . . . . . Cabin - Station 110 - 493 (Above Water Line 106) 9. . . . . . . . Hull - Station 110 - 186, 323 - 459 (Below Water Line 106) Powerplant - General, Chapter 71 Cowling Fairing, Intake Duct Cowling, Engine Firewall Fire Seal, Rear Support Engine Suspension Support, Rear Supports, Front 1,800 O.C. O.C. O.C. O.C.
Eng. O/H Eng. O/H
Effective date ____________________ Page 13 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period Powerplant - General, Chapter 71 (Cont.) Drive Shaft Installation Thomas Coupling and Adapter Drive Shaft Coupling, MGB Input (Drive Shaft Portion) Instrumentation Supports, Indicator Transmitters Lines and Fittings, Indicator Transmitters Wiring and Connections * Damper Weights and Clamps Engine, Chapter 72 Engine CT58-110-1 CT58-110-2 1,800 Eng. O/H Eng. O/H Eng. O/H Inspection & Check Period
9,000 O.C. O.C. O.C. 1,800 2,000 ** 2,400 **
CT58-140-1 CT58-140-2
2,400 ** 1,500 **
** Major Inspection as defined in G.E. O/H Manual SEI-102 (CT58-110 Engines) and SEI-183 (CT58-140 Engines) is required at the following intervals: CT58-110-1 CT58-110-2 CT58-140-1 CT58-140-2 Compressor Section Combustion & Gas Gen. Section Power Turbine Section Accy Dr. Assy. Flex. Dr. Shaft 600 800 800 500 Eng. Eng. Eng. Eng. Eng.
O/H O/H O/H O/H O/H ***
*** Lubrication required every 100 hours per SEI-101 or SEI-182. Lubrication System (Engine) Lines and Fittings Lubrication Pump Oil Cooler * "N" MODEL ONLY
O.C. Eng. O/H Eng. O/H
Effective date ____________________ Page 14 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER Overhaul Period Eng. O/H O.C. 1,600 Eng. O/H 1,600 1,600 Eng. O/H Eng. O/H Eng. O/H Eng. O/H Inspection & Check Period
Fuel System (Engine), Chapter 73 Lines and Fittings Fuel Control Unit Flow Divider Fuel Pump Filter, Centrifugal Filter, Static Ignition System, Chapter 74 Ignitor Unit Ignitor Plug
Harness, Ignition Air, Chapter 75 Starter Cover Intake Duct, Engine Air Boots, Intake Duct Anti-icing (Heating Element) Thermal Switch, 40 degrees F Warning Control Unit, Intake Duct Anti-icing Relay, Current Sensing, Warning Light Switches, Control Wiring and Connections Lights, Warning Relays, Engine Anti-Ice Solenoid Valve, Anti-icing Lines and Fittings Anti-icing Valve Actuator, Variable Vane Pilot Valve, Variable Vane Actuator Lines and Fittings, Variable Vane Actuator Vane Actuator, Linkage and Cable Lines and Fittings Air Bleed Systems Lines and Fittings, Compressor Inlet Temp. Valve, Starting Bleed (CT58-140-1, 140-2) Engine Control System, Chapter 76 Engine Control System Control Quadrant Installation Cables, Control Pulleys, Control Cable Supports, Cable Pulleys Control Box, Engine Remote Topping Control Gear Box Remote Topping Control Rods
Eng. O/H Eng. O/H O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. Eng. O/H Eng. O/H Eng. O/H 1,600 Eng. O/H Eng. O/H Eng. O/H Eng. O/H Eng. O/H Eng. O/H 9,000 9,000 9,000 9,000 9,000 9,000 O.C.
Effective date ____________________ Page 15 of 15 OPERATIONS SPECIFICATIONS
AIRCRAFT MAINTENANCE SIKORSKY S-61L/N HELICOPTER
Overhaul Period Engine Control System, Chapter 76 (Cont.) Emergency Control System Box Assembly, Teleflex Cables, Teleflex Conduit, Teleflex Engine, Indicating, Chapter 77 Thermocouple Harnesses Thermocouple Units Leads, Thermocouple Generator, Gas Generator Tachometer Generator, Power Turbine Tachometer Wiring and Connections Engine Exhaust, Chapter 78 Exhaust Tail Pipe (Airframe) Oil, Chapter 79 Oil Tank Installation Hose, Lines and Fittings Support, Oil Tank Oil Tank Change Oil (Engine) Pressure Switches, Low Pressure Warning Bulb, Engine Oil Temperature Wiring and Connections Warning Lights, Oil Low Pressure Starting, Chapter 80 Starters Relays, Starters Wiring and Connections, Starter (Airframe) Warning Lights, Starter Drop-Out Relay Eng. O/H 9,000 9,000 9,000 Eng. O/H Eng. O/H O.C. O.C. Eng. O/H Eng. O/H O.C. O.C. O.C. Eng. O/H O.C. O.C. O.C. Eng. O/H O.C. O.C. O.C. O.C. Eng. O/H Eng. O/H Eng. O/H O.C. O.C.
Functional Check
Effective date ____________________ ----------------------------------------------------------------
---------------------------------------------------------------FIGURE 34. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - LEAR MODEL 24/24B/25 Form Approved. Budget Bureau No. 04-R075.
WASHINGTON Part D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL LEAR MODEL 24/24B/25 Inspections shall be accomplished in accordance with the applicable procedures as listed in ABC Airlines Maintenance Manual. Preflight (PF) shall be accomplished each service calendar day. Inspection shall be in accordance with the applicable procedures listed in ABC Airlines Maintenance Manual. Station Check (SC) shall be accomplished at basic intervals of 100 hours time in service. Inspection shall be in accordance with applicable procedures listed in ABC Airlines Maintenance Manual. During initial operation, the basic intervals for station checks will be evaluated in the following manner: Ten inspections at 80 hours. * Periodic Inspection (PI) shall be accomplished at intervals not to exceed 200 hours time in service. Inspection shall be in accordance with the applicable procedures listed in ABC Airlines Maintenance Manual. During initial operation, the basic intervals for periodic inspections will be evaluated in the following manner: Five inspections at 160 hours. * * Note - Upon termination of the evaluation period, the assigned FAA maintenance and avionics inspectors will review the maintenance inspection findings and the operating history. If satisfactory, the carrier will be authorized to continue at the time established for the subsequent state, i.e., Station Check - 100 hours Page 1 of 9
Periodic Inspection - 200 hours Overhaul times as listed in hours and years are maximum limits of whichever occurs first. In addition to the preflight, periodic, and station checks there are "other" inspections required. These inspections are explained in the notes below or are self-explanatory. Time retirement items must be replaced where "replace" is
indicated.
(Refer to FAA Approved Lear Report 24/25-S47.)
Effective date ____________________ Page 2 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL LEAR MODEL 24/24B/25 NOTE 1: NOTE 2: NOTE 3: NOTE 4: NOTE 5: NOTE 6: Insp. @ ea. 1,000 hrs. or once ea. 1 yr. (use Lear 1,000 hr. insp. form) ** Insp. @ ea. 5,000 hrs. or once ea. 5 yrs. (use Lear 5,000 hr. insp. form) ** Insp. @ Engine O/H or CHG. Insp. @ ea. 2,500 hrs. (use Lear 2,500 hr. insp. form) ** Insp. @ ea. 500 hrs. or ea. 6 mos. (use Lear 500 hr. insp. form) ** Overhaul and hot section inspections in accordance with General Electric Service Bulletin (CJ 610) 72-43 (GEB No. 4) Rev. 7, dated 11/29/68, or subsequent revisions which are FAA approved. The "Periodic Inspection" intervals mentioned in the above Service Bulletin will be adjusted to coincide with periodic inspection as set forth on Page 1 of this Specification. ** Yearly intervals, engine change, and engine overhaul. Special inspections to be conducted in accordance with schedule and procedures set forth in Lear and General Electric Maintenance Manuals. **
NOTE 7: NOTE 8:
(** Specifically identify by revision number and/or date.) AVIONICS SYSTEMS. The term "System" means all those interdependent subassemblies, component parts, etc., necessary for the proper functioning of the system as a whole. The term "Bench Check" includes calibration, if necessary, to return the
unit to service. Aircraft shall not be utilized in air carrier or commercial operations unless: a. The aircraft and its component parts, accessories, and appliances are maintained in an airworthy condition in accordance with the schedule of maintenance and inspection functions and procedures set forth in the operator's maintenance manual. OC "On Condition" items will be maintained in continuous airworthiness condition by periodic and progressive
b.
inspections, checks, services, repair, and/or preventive maintenance and shall be appropriately described in the operator's maintenance manual. c. Parts or subcomponents, not listed below, will be checked, inspected, and/or overhauled at the same time limits specified for the component or accessory to which such parts or subcomponents are related.
Abbreviations used in the Lear Model 24/24B/25 maintenance specifications are defined as follows: BC EO EC OC HYD C SI Indicates Indicates Indicates Indicates Indicates Indicates Indicates "Bench Check" "Engine Overhaul" "Engine Change" "On Condition" "Hydrostatic Test" "Calibration" "Special Inspections"
Effective date ____________________ Page 3 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LEAR MODEL 24/24B/25 OVERHAUL HOURS OR YRS. Air Conditioning, Chapter 21 Pre-cooler INSPECTION AND CHECK PERIOD PF SC PI OTHER
OC 6,000
X 8
X X
Note 1
Motor Compressor Assy. Condenser Compressor Cabin Rate of Climb Ind. Cabin Altitude Controller Cabin Altitude & Diff. Pressure Thermostat Outflow Valve Safety Valve Aneroid Sw. Flow Control Valve
6,000 6,000 3,000 OC 5,000 OC OC 2,000 2,000 OC 4,000
8 8 3
X X X X
Note 1 Note 1 Note 1 BC/2 yrs. Note 1 BC/2 BC/2 Note Note BC/4 Note yrs. yrs. 1 1 yrs. 1
X X X X X X X
2 2 4
Autopilot, Chapter 22 Computer Amplifier Flight Controller Altitude Controller Servo Pitch Servo Yaw, Roll Followup Pitch, Yaw & Roll Rate Gyro Effort Indicator Lateral Accelerometer Drum & Brkt. Assy. (Pitch) Drum & Brkt. Assy. (Yaw) Drum & Brkt. Assy. (Roll) Communications System, Chapter 23 To be determined by assigned inspector.
OC OC OC OC OC OC OC OC OC OC OC OC OC
X X X X X X X
X X X X X X X X
X X X X X X X X X X X X X
BC BC BC BC BC
Note Note Note Note Note
1 1 1 1 1
BC Note 1
X X X
OC
Electrical System, Chapter 24 OC Starter - Generators OC Battery N/C OC Voltage Regulator 2,000 Inverter OC Standby Inverter OC
X X X X X X X
X X X X X X
BC/800 hrs. BC Note 5 BC Note 1 BC Note 1
Emergency Battery with Inverter Electrical Warning Panel AC Voltmeter DC Voltmeter Ammeters Starter - Gen Control Panel
2,000 OC OC OC OC OC
X X X X X
X X X X X X
X X X X X X
BC Note 5 BC BC BC BC Note Note Note Note 1 1 1 1
BC Note 1
Effective date ____________________ Page 4 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LEAR MODEL 24/24B/25
OVERHAUL HOURS OR YRS. Equipment & Furnishings, Chapter 25 Flotation Vests Life Rafts Fire Protection, Chapter 26 Containers OC
INSPECTION AND CHECK PERIOD PF SC PI OTHER X X
OC OC OC OC
X X X X
X X X
X X X X X X X X X X
Note 1 Note 1
Two-way Check Valve 1 Detector Sense OC Elements Relay OC Cartridges Replace 3 yrs Pressure & Thermal OC Discharge Portable Fire OC Extinguishers Flight Controls, OC Chapter 27 Aileron Trim Motor OC Rudder Trim Motor OC Horizontal Stabilizer 500 Trim Motor
HYD 5 Yrs. & Note 5 Note 5 Note 1
X X
X X
BC/12 mos.
X X X X
X X X X Note 1 Note 1
Aileron Actuator - Replace 20,000 Consisting of Yoke Assembly (P/N 2324511-1), Drive Clevis (P/N 2324512-3 or -5), Bearing Support Assembly (P/N 2324510-8), Drive Pulley Assembly (P/N 2324513-7-8-11 or -12), and Woodruff Key (P/N AN 280R40G) Speed Brake Actuator OC Speed Brake Valve OC Restrictor Spoiler Control OC Valve Flap Control Valve OC Flap Actuator OC
Note 1
X X X X X
Note 1 Note 1 Note 1 Note 1 Note 1
Aileron Trim Indicator Rudder Trim Indicator Stabilizer Trim Indicator Control Cables Control Column
OC OC OC OC OC
X X X
X X X X X
Note 1 Note 1 Note 1 Note 1 Note 4
Effective date ____________________ Page 5 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LEAR MODEL 24/24B/25 OVERHAUL HOURS OR YRS. Fuel System, Chapter 28 Fuel Quantity Indicator Fuel Quantity INSPECTION AND CHECK PERIOD PF SC PI OTHER
OC OC
X X
Selector Switch Fuel Quantity Probe Indicator Fuel Quantity Probe OB Wing Fuel Quantity Probe Tip Tank Fuel Quantity Probe Fuselage Fuel Pump, Standby Fuel Pump, Jet Motive Flow Valves Firewall Shutoff Valves Crossfeed Valve Fuel Cell Fuselage Defuel Valve Low Press. Fuel Filter Fuel Vent Check Valves Fuel Transfer Pump Fuselage Fuel Pump
OC OC OC OC OC 8,000 OC 10,000 10,000 10,000 OC 10,000 OC OC 8,000 8,000
X X X X X X X X X X X X X X X X
10 10 10
Note 2 Note 2 Note 2 SI/6 mos. Note 2 Note 1 Note 1
10
Hydraulic System, Chapter 29 Hydraulic Pressure Indicator Accumulator Hydraulic Shutoff Relief Valve Pressure Regulator Hydraulic Pump (Electric) Engine Pump (Hyd) Ice & Rain, Chapter 30 Boots - Electric Pump - Alcohol Tank Pressure Switch Defog Valve Defog Ducts & Nozzles Defog Automatic Control
OC OC 5,000 5,000 5,000 5,000 OC EO
X X X X X X X X Note 1
5 5 5 5
OC OC OC OC OC OC OC OC
X X
X X X @ X X X X
X X X X X X X
Note 1 Note 1 Note 1 Note 1 Note 1 Note 1 Note 1
Timer - Electric Boot Valve - Wing Anti-ice Sensors - Duct Temp. Instruments, Chapter 31 To be determined by the assigned inspector.
OC OC OC X
X X X
OC
Effective date ____________________ Page 6 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LEAR MODEL 24/24B/25 OVERHAUL HOURS OR YRS. Landing Gear, Chapter 32 Power Brake Valve Parking Brake Valve INSPECTION AND CHECK PERIOD PF SC PI OTHER
OC OC OC
X X X
X X X
Note 2 Note 2
Hydraulic Shuttle Valve Priority Valve (nose) Emergency Air Pressure Ind. Door Uplock Actuator Main Gear Door Actuator Gear Extension Valve Emergency Brake Valve Gear Door Sequence Valve Shuttle Valve (Gear Door) Shuttle Valve (Gear Actuator) Gear Selector Valve Landing Gear
OC OC OC OC OC OC OC OC OC OC OC
X X X X X X X X X X X
Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2 Note 2
Actuator Replace 5,000 hrs. (Main Gear) Brake Assembly OC Wheel Assembly OC Solenoid Valve (Antiskid) OC Shuttle Valve (Antiskid) OC Hydraulic Fuse (Antiskid) OC Actuator (nose gear) Replace 20,000 hrs. Shuttle Valve OC Strut Nose Replace 20,000 hrs. Oleo Strut Main Replace 5,000 hrs. Emergency Air Bottle 12 yrs. scrap Tires OC Nose Wheel Steering Actuator 3,000 Nose Wheel Steering Amplifier OC Antiskid Generator OC Antiskid Amplifier OC Lights, Chapter 33 All lights Navigation System, Chapter 34 To be determined by OC OC
X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X BC/1 yr. BC/1 yr. Note 2 Note 2 Note 2
Note 2
X X X
HYD 3 yrs.
X X
X X
OC
assigned inspector.
Effective date ____________________ Page 7 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LEAR MODEL 24/24B/25 OVERHAUL HOURS OR YRS. Oxygen System, Chapter 35 Oxygen Bottle & INSPECTION AND CHECK PERIOD PF SC PI OTHER
OC
Regulator Oxygen Pressure Switch Aneroid Pressure Switch Oxygen Masks (Crew & Cabin) Oxygen Pressure Gage Doors, Chapter 52 Actuator Cabin Door Assembly Emergency Exits
OC OC OC OC OC OC OC OC OC X X X X X X X
X X X X X X X X X
5 yrs. HYD Note 1 Note 1
Note 1 Operate at PI
Fuselage, Chapter 53 Forward Fuselage Cockpit Area Tail Cone Fuselage Special Inspection Cabin Area
OC OC OC OC
X X X X
X X X X
X X X X Note 8
OC
Engine Pylon & Nacelle, Chapter 54 OC Engine Mounts and (Rubbers) 1,000 Engine Yoke Assy. Replace 20,000 Pylon Beams EC Engine Mount Fittings EC
X X X Note 3 Note 1 Note 8 EC Note 8 EC
Beam to Fuselage Fittings
EC
Note 8 EC
Effective date ____________________ Page 8 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LEAR MODEL 24/24B/25 OVERHAUL HOURS OR YRS. INSPECTION AND CHECK PERIOD PF SC PI OTHER
Stabilizers, OC Chapter 55 Severe Turbulence and/or Maneuvers Horizontal Replace Stabilizer Assy. Includes hinge fittings and actuator bracket Horizontal Replace Stabilizer Hinge pin Vertical Replace Stabilizer Hinge Assembly (2331025-1) NAS 464P6 Replace Stabilizer Actuator Attach Bolts Elevator Replace Installation Includes hinge and hinge supports, torque tube, bell cranks, and dual push-pull tubes. Rudder Surface, Replace Hinges and Hinge Support Vertical Stabilizer OC Windows, Chapter 56 All, including windshield OC OC
X Note 8
16,000
X SI/1,000 hrs.
16,000
X SI/5,000 hrs.
16,000
X SI/5,000 hrs.
5,000
X SI/1,000 hrs.
16,000
X SI/1,000 hrs.
15,500
X Note 1
X X X
X X X
X Note 1 X X
Wings, Chapter 57 OC Hard and/or Overweight Landing Inspection Severe Turbulence or Maneuvers Inspection Wing Flap Replace 19,300 Assembly, Includes surface, track & roller mechanism,
X Notes 1 & 2 Note 8 Note 8
X SI/1,000 hrs.
actuator hinge, & associated support structure Aileron Surface, Replace 20,000 Hinge & Fittings Support P/N 2324011-181-2,-1 Aileron Surface, Replace 5,000 Hinge & Hinge Support, all others than above Aileron Drive Replace 1,000 Yoke Bolt (P/N NAS 1304-34H) Note: See Lear SB 23/24/25-193A Special Inspection
X SI/1,000 hrs.
X SI/500 hrs.
Note 8
Effective date ____________________ Page 9 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE LEAR MODEL 24/24B/25 OVERHAUL HOURS OR YRS. Engine Turbine, Chapter 72 General Electric CJ-610 Series Overspeed and/or Overtemp. Engine Fuel and Control, OC Note 8 INSPECTION AND CHECK PERIOD PF SC PI OTHER X X X X X X Hot Section Note 6 Note 8
EO
Chapter 73 Fuel Flow Meters Fuel Pump Ignition, Chapter 74 Ignitor Plug Engine Controls,
OC 8,000 EO OC EO X
X X
X X
X X
Chapter 76 Engine Indicating, Chapter 77 Tachometer Generator Tachometer Indicator EPR Indicator Exhaust Temp. Ind. Fuel Flow and Indicator Oil Pressure Indicator Engine Oil Pressure Trans. Low Oil Pressure Warning Switch Oil Temp. Bulb Exhaust, Chapter 78 Tail Cone Oil, Chapter 79 Oil Tank Oil Pump OC OC OC OC OC OC OC OC OC OC OC EO EO EO EO X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Note 7 C Note C Note C Note C Note
7 7 7 7
C Note 7 C Note 7 C Note 7 Note 7
Effective date ____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 35. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE FAN JET FALCON Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL FAN JET FALCON - 20
Page 1 of 8
Aircraft shall not be utilized in air carrier or commercial operations unless: a. The aircraft and its component parts, accessories, and appliances are maintained in an airworthy condition in
accordance with the schedule of maintenance and inspection functions and procedures set forth in the operator's maintenance manual. b. OC "On Condition" items will be maintained in continuous airworthiness condition by periodic and progressive inspections, checks, services, repair, and/or preventive maintenance and shall be appropriately described in the operator's maintenance manual. Parts or subcomponents not listed below will be checked, inspected, and/or overhauled at the same time limits specified for the component or accessory to which such parts or subcomponents are related.
c.
Abbreviations used in the FAN JET FALCON maintenance specifications are defined as follows: FC BC EO EC OC HYD CAL OP Indicates Indicates Indicates Indicates Indicates Indicates Indicates Indicates "Functional Check" "Bench Check" "Engine Overhaul" "Engine Change" "On Condition" "Hydrostatic Test" "Calibration" "Operational Check"
Inspection, replacement, and/or overhaul of fatigue critical parts having service life limits will be accomplished as listed, and in accordance with the S.G.A.C. - Approved Flight Manuals for Fan Jet Falcon and Fan Jet Falcon Series C, D, E, and F. Preflight Inspection To be accomplished each service calendar day. PVO Inspection/Check To be accomplished at intervals not to exceed 100 hours time in service or three months, whichever occurs first. V.A. Inspection To be accomplished at intervals not to exceed 800 hours time in service or twelve months, whichever occurs first. IGV Inspection To be accomplished at intervals not to exceed 2,400 hours time in service or four years, whichever occurs first.
Effective date ____________________ Page 2 of 8 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL FAN JET FALCON - 20 2GV Inspection To be accomplished at intervals not to exceed 4,800 hours time in service or seven years, whichever occurs first. Special Inspections The frequency and procedure for performing special inspections will be accomplished as specified in the operator's maintenance manual. Overhaul and inspection/check period time limitations specified in hours and calendar time are maximum limits of whichever occurs first. ** "Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter I, Subtitle "B" of CFR 49 currently in effect."
Effective date ____________________ Page 3 of 8 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON OVERHAUL HOURS/YRS. Air Conditioning, OC Chapter 21 Turbo Compressor 2,400 Regulating Valve 2,400 Flow Limiter OC Temperature Control OC Valve Electrical/Radio OC Rack Blowers Autopilot, OC INSPECTION AND CHECK PERIOD PVO VA GV 2GV OTHER X X X X X X X X X X X X X X X
BC 2GV FC VA BC VA
Chapter 22 Pedestal Controller OC Computer Amplifier OC Servos 2,400 Communications, Chapter 23 To be determined by assigned inspector. Electrical, Chapter 24 Inverter OC
X X X
X X X X
X X X X X
BC VA BC VA
OC 2,400
X X
X X
X Brush check VA
Inverter, Static (Voice Recorder Emergency) Starter Generator
2,400
E.O
Battery Blower Equipment & Furnishings, Chapter 25
4,800 OC
X X
X X
X X X
300 hours brush check and shaft greasing FC VA
Fire Protection, OC Chapter 26 Fire Extinguisher **OC Bottle (Hyd. or retire appropriate for bottle used)
X X
X X
X X
X 6 MO, WT. CK
Effective date ____________________ Page 4 of 8 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON
OVERHAUL HOURS/YRS. Fire Protection, Chapter 26 (Cont'd) H2O Fire Extinguisher
INSPECTION AND CHECK PERIOD PVO VA GV 2GV OTHER
OC
6 MO. WT.CK. 6 MO. WT.CK.
CO2 Fire Extinguisher (Hyd. or retire appropriate for bottle used) Detector Control Flight Controls, Chapter 27 Double Hydraulic Servo Control Jack Aileron Double Hydraulic Servo Control Jack Elevator Double Hydraulic Servo Control Jack Rudder Variable Bellcrank, Aileron Variable Bellcrank, Elevator Trim Jack, Aileron Trim Jack, Rudder Yaw Damp Jack System Aux. Artificial Feel, Aileron Aux. Artificial Feel, Elevator Aux. Artificial Feel, Rudder Tailplane Electric Actuator Droop Leading Edge Jack Trim & Air Brake Control Box Flap Reduction Gear Assy. Wing Flap Jack
**OC
OC OC 7 yrs.
X X X X X X X X
FC VA
FC VA
7 yrs.
FC VA
7 yrs.
FC VA
7 yrs. 7 yrs. 10 yrs. 10 yrs. 1,800 10 yrs. 10 yrs. 10 yrs. 3,600 3,600 10 yrs. 7 yrs. 7 yrs. X
FC 2VA FC 2VA FC FC FC FC VA VA 2VA 1GV
FC 1GV FC 1GV FC VA FC VA FC VA FC VA FC VA
Droop Leading Edge & Flap Control Box
3,600
FC VA
Fuel System, Chapter 28 Rear Compartment Tank Fuel Heater Wing Tank Press. Reducing Valve Rear Compartment Tank Press. Reducing Valve Dual Fuel Quantity Indicators Fuel Transfer Pump
OC OC 3,000 3,600 3,600
X X X X X
X X X X X
FC VA CAL VA CAL VA
1,500 2,400 X
X X
X X
CAL VA Replace brushes 1,800 hrs.
Effective date ____________________ Page 5 of 8 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON OVERHAUL HOURS/YRS. Fuel System, Chapter 28 (Cont'd) Fuel Shut Off Valve OC L.P. Crossfeed Valve OC L.P. Fuel Pump 2,400 INSPECTION AND CHECK PERIOD PVO VA GV 2GV OTHER
X X X
X X X
X X X
FC EC FC VA Replace brushes 1,800 hrs. X
Hydraulic System, Chapter 29 Hydraulic Pump Engine Driven Transfer Jack Electro Pump Selector Valve
OC EO 5,400 7 yrs.
X X X X
X X
X X
Electro Pump
3,600
FC Once a week. X
Ice & Rain, Chapter 30
OC
Instruments, Chapter 31 To be determined by assigned inspector. Landing Gear, Chapter 32 Main Landing Gear
OC
OC 2,700 5,400
Per AMD SB 431
Nose Landing Gear
2,700 5,400 OC
X X
X X
X X
Per AMD SB 431
Landing Gear Door Locks (2 GV Inspection for door locks P/N VTS 431) (1 GV Inspection for door locks P/N VTS 442 or 4422)
Parking Brake OC Telforce Cable Anti-Skid Detectors 4,800
X X X
X X OP at wheel or brake change Scrap after 700 landings
Nose Gear Wheel (P/N 9533961)
700 Ldgs
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON OVERHAUL HOURS/YRS. Lights, Chapter 33 All Lights OC OC INSPECTION AND CHECK PERIOD PVO VA GV 2GV OTHER X X X X X X X X
Navigation, Chapter 34 To be determined by assigned inspector. Oxygen, Chapter 35 Oxygen Bottle (Hyd. or retire appropriate for bottle used) Pressure Reducing Valve High Pressure Gauge Crew Oxygen Mask Altitude Sensitive Switch Filler Connection Solenoid Valve Shut Off Valve Pneumatic, Chapter 36 Valve, Nacelle Deicing Valve, Bleed Air Valve, Conditioning Valve, Wing Deicing Drag Chute, Chapter 39 * F.C. to be carried out every time drag chute has been used or at least every 6 mos. in case of nonoperation. APU, Chapter 49
OC
OC ** 3 yrs.
X X
X X
X X
3 yrs. OC 3 yrs. 5 yrs. OC OC OC OC OC OC OC OC OC
X X X X X X X X
X X X X X X X X X X X X X X * 6 mos. X
OC
APU
* See APU Manufacturers recommendation.
Effective date ____________________ Page 7 of 8 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON OVERHAUL INSPECTION AND CHECK PERIOD
HOURS/YRS. Doors, Chapter 52 OC Main L/G Door OC Teleforce Control L/G Door Emergency OC Teleforce Control Passenger/Crew Door 7 yrs. Pneumatic Jack Emergency Exits OC Fuselage, Chapter 53 NOTE 1: Inspect areas in accordance with Fan Jet Falcon Maintenance Manual. Nacelles, Pylons, Chapter 54 Inspect areas in accordance with Fan Jet Falcon Maintenance Manual. Stabilizers, Chapter 55 Inspect areas in accordance with Fan Jet Falcon Maintenance Manual. Windows, Chapter 56 Inspect areas in accordance with OC
PVO X X X X X X
VA X X X X X X
GV X X X X X X
2GV X
OTHER
O.P. VA X
OC
OC
OC
Fan Jet Falcon Maintenance Manual. Wings, Chapter 57 Inspect areas in accordance with Fan Jet Falcon Maintenance Manual. Powerplant, Chapter 71 Engine Mount OC X X X X
OC EC
X X
X X
X X
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON OVERHAUL HOURS/YRS. Engine, Chapter 72 Turbojet Engine CF 700 Hot Section Inspection * See engine (G.E. manufacturer's recommendations) Engine Fuel & Control, Chapter 73 Ignition, Chapter 74 Igniter Plug OC * * INSPECTION AND CHECK PERIOD PVO VA GV 2GV OTHER X X X X X X X X X X
EO
EO 300 Engine Hours EO
X X
X X
X X
Engine Air, Chapter 75 Engine Controls, Chapter 76 Throttle Teleforce
OC 3,600
Control in Nacelle Engine Indicating, Chapter 77 T5 Harness EPR (PT7) Probe EPR Transmitter Exhaust, Chapter 78 Oil, Chapter 79 Oil Pressure Transmitter Starting, Chapter 80 OC EO EO 3,600 OC OC EO X X X X X X X X X X X X X X X X X X X X X X X X
OC
NOTE 1: Effectivity - Aircraft Serial No. 1 through 53. Prior to accumulation 4,800 hours time in service or 7 years, whichever occurs first, accomplish Marcel Dassault Service Bulletin No. 159 titled, Fuselage - Reinforcement of Stringer
Junction on Frame 33.
Effective date ____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 36. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - HAWKER-SIDDELEY DH-125 SERIES Form Approved. Budget Bureau No. 04-R075.
UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL HAWKER SIDDELEY DH-125 SERIES
Page 1 of 7
Thorough inspection shall be accomplished in accordance with the applicable procedures as listed in ABC Airlines Maintenance Manual. Preflight (PF) shall be accomplished each service calendar day. Inspection shall be in accordance with the applicable procedures listed in ABC Airlines Maintenance Manual.
Period Inspections (PI) the procedure for the performance of period inspections will be accomplished as specified in ABC's Maintenance Manual. Period inspections must be accomplished at intervals not to exceed 160 hours time in service. Aircraft shall not be utilized in air carrier or commercial operations unless: a. The aircraft and its component parts, accessories, and appliances are maintained in an airworthy condition in accordance with the schedule of maintenance and inspection functions and procedures set forth in the operator's maintenance manual. OC "On Condition" items will be maintained in continuous airworthiness condition by periodic and progressive inspections, checks, services, repair, and/or preventive maintenance and shall be appropriately described in the operator's maintenance manual. Parts or sub-components not listed below will be checked, inspected and/or overhauled at the same time limits
b.
c.
specified for the component or accessory to which such parts or sub-components are related. Abbreviations used in the Hawker-Siddeley DH-125 maintenance specifications are defined as follows: PF BC EO EC OC HYD C Indicates Indicates Indicates Indicates Indicates Indicates Indicates "Preflight Inspection" "Bench Check" "Engine Overhaul" "Engine Change" "On Condition" "Hydrostatic Test" "Calibration"
Life Limited Components. Numerous parts, affecting different models of the DH-125 Aircraft, are life limited and listed under Note 3 of FAA Type Certificate Data Sheet ABEU. The limitations must be adhered to as applicable to the various aircraft.
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER-SIDDELEY DH-125 SERIES OVERHAUL LNDGS., HOURS OR YRS Air Conditioning, Chapter 21 Air Jet Pump Air Needle Valve APU Supply Check Valve APU Shut-off Valve Auxiliary Heating Valve Cabin Temperature Controller Cabin Pressure Control Fan Operated Venturi Flow Control Valve Initiation Air Valve OC 3,000 OC 3,000 3,000 3,000 OC OC 3,000 3,000 3,000 INSPECTION AND CHECK PERIOD PF PI OTHER X X X X X X X X X X X X
Main Supply Check Valve Outflow and Safety Valve Pneumatic Relay Pressure Regulators Ram Air Check Valves Ram Air Valve Refrigeration By-Pass Valve Refrigeration Unit Turbine By-Pass Valve Auto Pilot, Chapter 22 Aileron Servo Air Speed Compensator Compass Amplifier Computer Amplifier
3,000 3,000 3,000 3,000 3,000 3,000 3,000 2,000 3,000
X X X X X X X X X
OC 3,000 4,000 4,000 4,000
X X
X X X X X
X X
BC 1 Year
Controller, Pedestal Elevator Servo Emergency Disconnect Instrument Amplifier Rudder Servo Servo Mount Steering Computer Trim Tab Servo Vertical, Yaw and Rate Gyros Communications, Chapter 23 To be determined by assigned inspector.
5,000 3,000 4,000 4,000 3,000 5,000 4,000 3,000 4,000
X X X X X X X X
X X X X X X X X X
BC 1 Year
OC
Effective date ____________________ Page 3 of 7 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER-SIDDELEY DH-125 SERIES OVERHAUL LNDGS., HOURS OR YRS Electrical System, Chapter 24 OC INSPECTION AND CHECK PERIOD PF PI OTHER X X
Alternator Alternator Volt. Control Unit Compass Inverter Emergency Contactor Field Contactors Generator Contactors Generator Switching Units Ground Contactor Inverters #1 and #2 Inverter Control Relays Overspeed Relays Overvoltage Relays Overvoltage Unit
800 2 Yrs. 1,000 4,000 3,000 2,000 2,000 5,000 1,500 running Hrs. 4,000 3,000 4,500 3,000
X X X
BC - 2250 Hrs.
Regulators 4,500 Standby Inverter 1,500 running Hrs. Start and Battery 4,000 Contactor Starter Buss 5,000 Contactor Starter Generators 800 Time Switch 4,000 Voltage Sensing 4,500 Unit Voltmeter 10,000 Equipment & Furnishings, Chapter 25 To be determined by assigned inspector. Fire Protection System, Chapter 26 Actuator Cartridge APU Fire Detector Container, Fire Extinguisher Dual Head Valves Engine Fire Detection Rear Equipment Bay Overheat OC
X X X X
X X X X X
X X
OC OC OC OC OC OC OC
X X X X X X X Replace 2 Yrs. HYD 5 Yrs.
X X
Flight Control OC Systems, Chapter 27 Airbrake and Lift OC
X X
Dump System Flap System OC Flap Control Unit 4,500 Flap Jack Screws 3,000 Stall Warning OC System Stick Shaker System 4 Yrs. Trim Control OC Systems
X X
X X X X X X
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER-SIDDELEY DH-125 SERIES OVERHAUL LNDGS., HOURS OR YRS Fuel System, Chapter 28 Boost Pumps Check Valves Cross Feed System Drain Valves Float Valves Low Pressure, Transfer and Crossfeed Valves OC 1,000 6 Yrs. OC OC 6 Yrs. 4 Yrs. INSPECTION AND CHECK PERIOD PF PI OTHER X X X X X X X X X X X X
Hydraulic System, OC Chapter 29 Accumulators 3,000 Aux. Hydraulic OC Low Level Light Brake Modulator 3,000 Units Cylinders: Airbrake 3,000 Actuating MLG, 4,500 Retraction MLG, Door 3,000 Actuating NLG, 6,000 Retraction NLG, 3,600 Steering
X X
X X X X
X Lndgs Lndgs Lndgs Lndgs X X X X
Wing Flap Actuating Engine Driven Pumps Flap Control Unit Flow Indicator Unit Hand Pump Valves: Brake Emergency Reducer Brake
3,000 3,000 4,500 5,000 5,000 3,000
X X X X X X
3,000
Control Brake Shuttle Check Gear Extension Restrictor Nose Gear Steering Pump Cut-Out Pressure Regulating
5,000 5,000 5,000
X X X
5,000 2,500 5,000
X X X
Ice and Rain OC Protection, Chapter 30 Airframe Deicing 2 Yrs. Pump Fuel Filter Deice 3 Yrs. Pump Ice Detector System 4,500 Pitot Heat System OC Windshield Heat OC Control Windshield Deicer 3 Yrs. Hand Pump Wing Deicer Check 3,000/4 Yrs. Valve Wing Deicer 3,000/4 Yrs. Compensating Valve
X X X X X X X X
X X
Effective date ____________________ Page 5 of 7 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER-SIDDELEY DH-125 SERIES
OVERHAUL LNDGS., HOURS OR YRS Instruments, Chapter 31 To be determined by assigned OC
INSPECTION AND CHECK PERIOD PF PI OTHER X X
inspector. Landing Gear, Chapter 32 Anti-Skid System Landing Gear Control Unit MLG Assembly MLG Door Assembly MLG Mechanical Indicator NLG Assembly NLG Door Assembly NLG Mechanical Indicator Parking Brake Control Wheels, Tires and Brakes OC 3,000 Lndgs 3,000 Lndgs 2,000 Lndgs OC OC 3,000 Lndgs OC OC OC OC X X X X X X X X X X X X X
X X
X X
X X
Lights, Chapter 33 OC Anti-Collision OC Central Warning OC Unit Exit Marking OC Landing OC Navigation OC Passenger OC Emergency Wing Ice Lights OC Navigation, Chapter 34 To be determined by assigned inspector. OC
X X X X
X X X X X X X X
Oxygen, Chapter 35 OC Cylinders: Main *OC
X X
X X *(4 Yrs. Hyd Check or cyl. replacement appropriate to
Portable
*OC
Cyl) *(4 Yrs. Hyd Check or cyl. replacement appropriate to
Cyl) Masks OC Pressure Gage OC Pressure Regulator OC X X X X X X
Effective date ____________________ Page 6 of 7 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER-SIDDELEY DH-125 SERIES OVERHAUL LNDGS., HOURS OR YRS Oxygen, Chapter 35 (Cont'd) Valves: Flow Selector Charging Supply Master Airborne Auxiliary Power, Chapter 49 Aux. Power Unit Fuel Filter Generator Ignitor Unit Solenoid Fuel Valve Valve Fuel Check Doors, Chapter 52 Cargo Emergency Exits Passenger INSPECTION AND CHECK PERIOD PF PI OTHER
OC OC OC
X X X
OC 1,000 2,000 OC 1,000 6,000 4 OC OC OC OC
APU Hrs. APU Hrs. APU Hrs. APU Hrs. Yrs.
X X X X X
X X X X
Fuselage, Chapter 53 OC Nacelle/Pylons, Chapter 54 Airframe Engine Mount Brackets Stabilizers,
OC 10,000
X X
Chapter 55 Elevator and Rudder
OC
Hinge Fittings OC Horizontal Stabilizer Attach Points OC Vertical Stabilizer Attach Points OC Wings, Chapter 57 Internal Structure Engine, Chapter 72 Engine, Bristol Siddeley Viper Engine, Mount Engine, Cowling Fire, Seal Tail Cone OC OC OC 1,600 OC OC OC OC X
X X X
EC Detail Insp. EC Detail Insp. EC Detail Insp.
Effective date ____________________ Page 7 of 7 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER-SIDDELEY DH-125 SERIES OVERHAUL LNDGS., HOURS OR YRS Engine Fuel System, Chapter 73 Air/Fuel Ratio Control Barometric Flow Control Electric Pressure Control Flowmeter Transmitter Fuel Filter Fuel Pump Pressure Switches Primer Solenoid Pressure Increasing Valve Rate Reset Valve INSPECTION AND CHECK PERIOD PF PI OTHER
OC EO EO EO EO EO EO EO EO
X X
X X X
X X X X X X X
EO EO
X X
Engine Ignition, Chapter 74 Igniter Plug Exciter System Glow Plugs
OC 375 EO OC
X X X X
Engine Bleed Air, Chapter 75 OC Anti-Ice Valve EO Engine Controls, Chapter 76 Power Control Linkage H.P. Fuel Cock Linkage
X X
OC OC OC
X X X
X X X EC Detail Insp.
Engine Indicating, Chapter 77 OC Tach. Generator EO EGT Probes EO Power Loss Indicator EO Oil System, Chapter 79 Pressure Indicator Pressure Transmitter Tank Temperature Indic. Temperature Bulb
X X
X X X X
OC 3,000 OC OC 3,000 OC
X X X X X X C at EO EC Detail Insp.
C at EO
Effective date ____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 37. OPERATIONS SPECIFICATIONS - AIRCRAFT MAINTENANCE - HFB 320 HANSA JET Form Approved Budget Bureau No 04-R075
PART D
Page 1 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL HFB 320 HANSA JET
Thorough inspection shall be accomplished in accordance with the applicable procedures as listed in ABC Airlines Maintenance Manual. Preflight shall be accomplished each service calendar day. Inspection shall be in accordance with the applicable procedures listed in ABC Airlines Maintenance Manual. Special Inspections The frequency and procedure for performing special inspections will be accomplished as specified in the operator's maintenance manual. Overhaul and inspection/check period time limitations specified in hours and calendar time are maximum limits of whichever occurs first. Period Inspections (PI) Period inspections will be accomplished as specified in ABC Airlines Maintenance Manual. Aircraft shall not be utilized in air carrier or commercial operations unless: a. The aircraft and its component parts, accessories, and appliances are maintained in an airworthy condition in accordance with the schedule of maintenance and inspection functions and procedures set forth in the operator's maintenance manual. OC "On Condition" items are maintained in continuous airworthiness condition by periodic and progressive inspections, checks, services, repairs, and/or preventive maintenance and shall be appropriately described in the operator's maintenance manual. Parts or subcomponents not listed below are checked, inspected and/or overhauled at the same time limits specified for the component or accessory to which such parts or subcomponents are related.
b.
c.
d.
FC/BC items are done in accordance with manufacturer's recommendations.
Effective date ____________________ Page 2 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE GENERAL HFB 320 HANSA JET The following PERIOD INSPECTIONS will be accomplished in accordance with instructions contained in ABC Airlines Maintenance Manual. 1. POST FLIGHT INSPECTION To be accomplished not to exceed 25 hours time in service as indicated by "X" under PO column on the following pages. 2. MID PERIOD INSPECTION To be accomplished at intervals not to exceed 60 hours time in service, as indicated by "X" under MP (PI) column on the following pages. 3. A PERIOD INSPECTION To be accomplished at intervals not to exceed 150 hours time in service, as indicated by "X" under A (PI) column on the following pages. 4. B PERIOD INSPECTION To be accomplished at intervals not to exceed 300 hours time in service, as indicated by "X" under B (PI) column on the following pages. 5. C PERIOD INSPECTION To be accomplished at intervals not to exceed 600 hours time in service, as indicated by "X" under C (PI) column on the following pages. 6. D PERIOD INSPECTION To be accomplished at intervals not to exceed 1200 hours
time in service, as indicated by "X" under D (PI) column on the following pages. 7. E PERIOD INSPECTION
To be accomplished at intervals not to exceed 2400 hours time in service, as indicated by "X" under E (PI) column on the following pages.
Effective date ____________________ Page 3 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE GENERAL HFB 320 HANSA JET Abbreviations used in the HFB 320 Hansa Jet maintenance schedule are defined as follows: PO MP PI HS EC EO OC - Indicates Post Flight Inspection - Indicates Mid Period Inspection - Indicates Period Inspections - Indicates Engine Hot Section Inspection - Indicates Engine Change Inspection - Indicates Engine Overhaul - Indicates On Condition
HYD - Indicates Hydrostatic Test CALIB -Indicates Calibration FC BC - Functional Check - Bench Check
Life Limited Components: 1. 2. Main Landing Gear P/N 320-50125/50150 Nose Landing Gear P/N 320-50165 15,000 hours 15,000 hours
3. 4.
Flap Assembly P/N 320-11700/12700 Frame 28 (Aircraft Serial No. 1023)
17,500 hours 10,000 hours
The times quoted above are predicated on one landing per hour.
Effective date ____________________ Page 4 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL HOURS OR YRS. Air-Conditioning System, Chapter 21 Check Valves, APU, Air Conditioning Air Flow Regulator Cabin Pressure Differential Indicator Rate of Climb, Cabin Indicator Altitude Selector Valves, Control Bleed Air OC PERIOD INSPECTIONS MP A B C D X X X X X
PO X
E X
OC 4,000 X
X X
X X
X X
X X
X X
2,400
2,400 5,000 3,000
X X X
X X X
X X X
X X X
X X X
X X X
Emergency Pressure Shutoff Valve OC Temperature Control Valve Shutoff Valve Discharge Valve Emergency Pressure Controller 3,000 OC 3,000
X X X X
X X X X
X X X X
X X X X
X X X X
X X X X
4,000
Cabin Pressure Indicator Air Drier Dump and Fresh Air Valve Pressure Differential Switch Temperature Sensors, Low and High Limit
2,000 OC OC
X X
X X X
X X X
X X X
OC
OC
Water Extractor Heat Exchanger
OC OC
X X
X X
X X
X X
X X
X X
Auto Pilot System Chapter 22 Amplifier, Computer Trim Coupler
OC
X X X
X X X
X X X
X X X
OC (BC per * next page) OC
Effective date ____________________ Page 5 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL HOURS OR YRS. Auto Pilot System Chapter 22 (Cont'd) Airspeed Sensor and Switch Vertical and Yaw Rate Gyros Altitude Control Servo Drives Controller, Pedestal PERIOD INSPECTIONS MP A B C D
PO
OC
3,000 OC 3,000 3,600 X X X X
X X X X
X X X X
X X X X
X X X X
Computers, Steering Emergency Disconnect Switch *
OC
OC
Bench check in accordance with applicable Manufacturer's Overhaul Manual or equivalent instructions every 2,000 hours or 18 months, whichever occurs first.
Communications System, Chapter 23 To be determined by assigned inspector.
OC
Electrical Power System - Chapter 24 Alternator Regulators Current Transformers Volt and Ampere Meters Inverters * Inverter Operating Time Starter Generator Battery
OC 1,200 OC OC OC *1,000
X X X
X X X
X X X
X X X X
X X X X X X
X X X X X X
X X X X X X
X X
X X
X X
X X
1,200 OC
X X
X X
X X
X X
X X
X X
X X
Contactors, Main, Battery, Generator OC
Effective date ____________________ Page 6 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL PERIOD INSPECTIONS
HOURS OR YRS. Electrical Power System - Chapter 24 (Cont'd) Relays, Feeder Protection Relay, Bus Transfer Relay, Reverse Current OC OC OC
PO
MP
X X X
X X X
X X X
X X X
Equipment & Furnishings, Chapter 25 To be determined by assigned inspector. Dragchute (Detail inspection 60-day deployed)
OC
OC
Fire Protection System, Chapter 26 (F/C every 24 months) Fire Extinguisher Assembly P/N F2718E/MS33514 or 1526/M33514 "Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect." Check and Distributing Valves Element, Sensing, APU Engine
OC
OC
2,000/5 yrs
1,500/3 yrs EO
X X X
X X X
X X X
X X X
X X X
X X X
X X X
Extinguisher, Portable OC "Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in
effect." Flight Control System, Chapter 27 Gear Boxes OC X X X X X X X
OC
Effective date _____________________ Page 7 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL HOURS OR YRS. Flight Control System, Chapter 27 (Cont'd) PERIOD INSPECTIONS MP A B C D
PO
Position Indicators: Aileron Rudder Flap Trim Actuators: Aileron Rudder Elevator Trim Switches: Rudder & Aileron Elevator Shutoff Valves: Anti-Stall Computer (BC 3,000 hours) Angle of Attack Sensor Stick Shaker Actuators: Flap Slat Speed Brake
OC
1,200 OC 4 years OC X X
X X X X
X X X X
X X X X
X X X X
X X X X
4 years OC X X X
X X
X X
X X
X X
OC OC 2,400/4 yrs
X X
X X X
X X X
X X X
X X X
X X X
X X X
Stick Pusher Cylinder "Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect."
5 years
Fuel System, Chapter 28 Relief Valves Pump, Fuel Boost Normal Emergency
OC OC 1,200/4 yrs
X X
X X X
X X X
X X X
X X X
Effective date __________________________ Page 8 of 15
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL HOURS OR YRS. Fuel System, Chapter 28 (Cont'd) Check Valves Methanol Tank Quantity Transmitters Quantity Indicators Fuel Check Valve (APU) Shutoff Valve (APU) OC 1,500/5 yrs OC OC OC OC X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X PERIOD INSPECTIONS MP A B C D
PO
Hydraulic Power, Chapter 29
OC
Check Valves Pumps Accumulators, Systems (4) Accumulators, Nose Wheel Shimmy Damper Air Pressure Regulator Reservoir Filters, Element Pressure Control Valve Valves, Shutoff Valves, Relief Hand Pump Switches, Low Level, Low Pressure
OC 2,000 2,400/4 yrs X X X X
X X X
X X X
X X X
X X X
X X X
2,400/4 yrs OC OC 600 2,400 2,400 OC OC
X X
X X X X X X X X
X X X X X X X X
X X X X X X X X
X X
X X
X X X
X X X X X
X X X
OC
Temperature Indicator & Transmitter Pressure Indicator Pressure Transmitter
OC OC 2,500
X X X
X X X
X X X
X X X
X X X
X X X
X X X
Effective date ____________________ Page 9 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL HOURS OR YRS. Ice and Rain Protection System, Chapter 30 OC PERIOD INSPECTION MP A B C D X X X X X
PO X
E X
Pressure Switch, Engine De-ice Solenoid Valve, Engine De-ice Window Temperature Regulator Windshield Wiper Motor Wiper Gear Box De-ice and Anti-ice Warning Indicator De-icing and Anti-ice Control Box Static Ports Pitot Head, Fuselage Pitot Head, Tail
OC
OC
OC OC OC
X X X
X X X
X X X
X X X
OC
OC OC OC OC X X X
X X X X
X X X X
X X X X
X X X X
X X X X
Instruments, Chapter 31 To be determined by assigned inspector.
OC
Landing Gear, Chapter 32 MLG Assembly NLG Assembly MLG Actuator Cylinder NLG Actuator Cylinder MLG Locking Cylinder NLG Locking Cylinder NLG Centering Cylinder
OC 5,000 5,000 2,400/4 yrs 2,400/4 yrs 2,400/4 yrs 2,400/4 yrs 2,400/4 yrs
X X X X X X X X
X X X X X X X X
X X X X X X X X
X X X X X X X X
X X X X X X X X
X X X X X X X X
X X X X X X X X
Effective date ____________________ Page 10 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE NFB 320 HANSA JET OVERHAUL HOURS OR YRS. Landing Gear, Chapter 32 (Cont'd) Emergency Gear, Mechanical Shutoff Valve Door Actuator Cylinder Door Sequence Valves Door Relief Valves Brake Control Valves Master Cylinder Emergency Brake Control Valve Anti-Skid System: Generator Control Box Control Valve Steering Cylinders PERIOD INSPECTION MP A B C D
PO
2,400/4 yrs 2,400/4 yrs 2,400/4 yrs OC 3,000/4 yrs 3,000/4 yrs
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
X X X X X X
3,000/4 yrs
X X
X X
X X
X X
X X
X X
X X
OC OC OC 2,400/4 yrs X X X X X X X
Brake, Wheels and Tires Gear Selector Control Valves
OC
2,400/4 yrs
Lights, Chapter 33 Anti-Collision Landing
OC OC OC
X X X
X X X
X X X
X X X
X X X
X X X
X X X
Navigation Exit Markings Passenger Safety Lights Master Caution Light Warning Horn
OC OC OC OC OC
X X X X X
X X X X X
X X X X X
X X X X X
X X X X X
X X X X X
X X X X X
Effective date ____________________ Page 11 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL HOURS OR YRS. OC 2,400 PERIOD INSPECTIONS MP A B C D X X X X X X X X X
Navigation, Chapter 34 Flasher To be determined by assigned inspector. Oxygen, Chapter 35 Masks Pressure Reducer Pressure Gauge Orifice Block (silica gel) Portable Bottle "Inspections, hydrostatic
PO X
E X X
OC OC 3 years 3 years
X X X X
X X X X
X X X X
X X X X
X X X X
X X X X
X X X X
2 years OC X
X X
X X
X X
X X
X X
X X
test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect." Cylinder OC X X X X X
"Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect."
Airborne Auxiliary Power, Chapter 49 APU * (APU engine hours) Panel, Control Regulator * (APU engine hours) Starter/Generator * (APU engine hours)
OC *250/500 starts *250/500 starts *250/500 starts
X X
X X
X X
X X
X X
X X
X X
Doors, Chapter 52 Entrance
OC OC
X X
X X
X X
X X
X X
X X
X X
Effective date ____________________ Page 12 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL HOURS OR YRS. Doors, Chapter 52 (Cont'd) Emergency Exits OC X X X X X X X PERIOD INSPECTIONS MP A B C D
PO
Fuselage, Chapter 53
OC
Inspect areas in accordance with the HFB 320 Hansa Jet Maintenance Manual.
Nacelle/Pylons, Chapter 54 Fireseal Assembly
OC OC
X X X
X X X
X X X
X X X
X X X
Engine Mount & Thrust *OC Strut * (Detail Inspection at EC) Inspect areas in accordance with the HFB 320 Hansa Jet Maintenance Manual.
Stabilizers, Chapter 55 Elevator and Rudder Hinges Vortex Generators Elevator and Rudder Balance Stops Inspect areas in accordance with the HFB 320 Hansa Jet Maintenance Manual.
OC
OC OC
X X
X X
X X
X X
X X
X X
X X
OC
Windows, Chapter 56 Wings, Chapter 57 Fuselage to Wing Connection Bolts * (Retorque according to Maintenance Manual, Chapter 57-10-0)
OC OC *OC
X X
X X
X X
X X
X X X
X X X
X X X
Effective date ____________________
Page 13 of 15
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL HOURS OF YRS. Wings, Chapter 57 (Cont'd) Tiptanks Fence Vortex Generators Slats Flaps Ailerons Speed Brakes Inspect areas in accordance with the HFB 320 Hansa Jet Maintenance Manual. OC OC OC OC OC OC OC X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X PERIOD INSPECTIONS MP A B C D
PO
Engine, Chapter 72 Engine CJ-610-1 or -5
OC 1,500 *Note 1 Hot Section *Note 2 *OC
X X
X X
X X
X X
X X
X X
X X
Engine - Hot Section
Engine Mount * Detail inspection EC
Engine Fuel and Control, Chapter 73 Drain Valves Inlet Guide Vane Actuator Fuel Flow Transmitter
OC EO EO 2,000
X X X
X X X X
X X X X
X X X X
X X X X
Fuel Flow Indicator Fuel Pressure Transmitter
1,500 EO
X X
X X
X X
X X
X X
X X
Effective date ____________________ Page 14 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL HOURS OR YRS. Engine Fuel and Control, Chapter 73 (Cont'd) Fuel Pump EO X X X X X X PERIOD INSPECTION MP A B C D
PO
Ignition, Chapter 74 Plug, Igniter Ignition Exciter Box
OC 375 EO
X X X
X X X
X X X
X X X
Air, Chapter 75 Bleed Air Valve Generator Cooling Duct
OC EO EO
X X X
X X X
X X X
X X X
X X X
Engine Controls, Chapter 76 Thrust Control Unit Flex Ball Assembly
OC EO OC
X X
X X X
X X X
X X X
X X X
X X X
Engine Indicating, Chapter 77 Tach, Generator
OC 5,000/4 yrs
X X
X X
X X
X X
X X
X X
X X
E.P.R. Transmitter E.G.T. Thermocouple E.G.T. Indicator E.P.R. Indicator Oil Temp. & Pressure Transmitters Oil Low Pressure Switch RPM Indicator
EO EO OC 3,000
X X X X
X X X X
X X X X
X X X X
X X X X
X X X X
X X X X
OC OC 5,000/4 yrs
X X X
X X X
X X X
X X X
X X X
X X X
X X X
Effective date ___________________ Page 15 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HFB 320 HANSA JET OVERHAUL HOURS OR YRS. OC EO PERIOD INSPECTIONS MP A B C D X X X X X X X X X X
Exhaust, Chapter 78 Tail Cone
PO X X
E X X
Oil, Chapter 79 Oil Tank Oil Pump
OC EC EO
X X X
X X X
X X X
X X X
X X X
X X X
X X X
Power Plant Notes * Note 1: * Note 2: 1,800 depending on GE Bulletins accomplished. Engine manufacturer recommendation.
Effective date ____________________ ----------------------------------------------------------------
----------------------------------------------------------------
FIGURE 38.
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - BOEING 727 Form Approved Budget Bureau No. 04 R075.
Page 1 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727
Inspection/Check Requirements Checks shall be accomplished in accordance with the applicable procedures as listed in the airline's maintenance manual. "A" Inspection/Check * To be accomplished before exceeding thirty-five (35) hours time in service. "B" Inspection/Check * To be accomplished before exceeding three hundred (300) hours time in service. "C" Inspection/Check * To be accomplished before exceeding nine hundred (900) hours time in service. "D" Inspection/Check * To be accomplished before exceeding seven thousand (7,000) hours time in service. "D" Inspection/Check * To be accomplished before exceeding seven thousand (7,000) hours time in service. (Structural inspections - one-fourth of operators' fleet will be completed each 7,000 hours; i.e., one-fourth at 7,000; one-fourth at 14,000; one-fourth at 21,000; one-fourth at 28,000). NOTE: * Revision to the times specified for the "A", "B", and
"C" checks can be initiated after accumulation of satisfactory service experience by the submission of an amended Operations Specifications - Maintenance to the assigned inspector for consideration, handling, and approval.
**
The "D" inspection is based on the premise that the details of the "A", "B", and "C" checks will be developed in sufficient depth to assure the airworthiness of the aircraft until the "D" inspection interval is reached.
FC - Functional check; check for security and proper operation.
Effective date ____________________ Page 2 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Air Conditioning, Chapter 21 Air Distribution Selector Valve Air Conditioning Pack Temperature Indicator Air Cycle Machine Air Condition Anti-Icing Valve Air Conditioning Pack Shutoff Valve APU Isolation Shutoff Valve APU Bleed Check Valve APU Crossover Check Valve Cable Driven Ram Air Door Actuator Control Cabin, Temperature Control Valve Cargo Heating Air Shutoff Valve Cabin Temperature Indicator Cabin Pressure Manual Controller Cabin Pressure Automatic Controller Cabin Temperature Selector Cabin Air Check Valve 3 1/2 in. Diameter Cabin Air Check Valve 4 1/2 in. Diameter Fan Venturi Gasper Fan Ground Air Mover Actuator Assembly O.C. O.C. O.C. 7,000 14,000 7,000 14,000 O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. 14,000 3,500 O.C. Inspection & Check Period A,B,C,D B,C B,C B,C B,C B,C B,C B,C B,C B,3C B,C B,3C B,C B,C,D B,C,D C,D B B,C B,3C B,C B,C
Ground Air Mover Fan Ground Air Connection Check Valve Main Cabin Temperature Control Motor Driven Ram Air Door Actuator Outflow Valve Pressure Equalizer Check Valve Primary Heat Exchanger Ram Air Shutoff Valve
7,000 O.C. O.C. 7,000 7,000 O.C. O.C. O.C.
B,C B,C B,C A,B,3C B,C,D D,C B,3C
Ram Air Exhaust Dampers Secondary Heat Exchanger Valve Position Indicator Water Separator Anti-Icing Thermostat Water Separator Zone Temperature Control Air Shutoff
O.C. O.C. O.C. 7,000 O.C. 7,000
B,3C B,C B,C B,C B,3C
Effective date ____________________ Page 3 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Auto Pilot, Chapter 22 Aileron Servo Motor and Drive Assembly Aileron Servo Stop Mechanism Air Data Sensor Air Data Sensor Calibrator Control Panel Glideslope Indicator Position Sensor - Elevator and Elevator Trim Position Sensor - Spoiler Pitch Control Channel Pitch Control Channel Calibrator Position Sensor - Rudder Roll Control Channel Roll Control Channel Calibrator Rudder Trim and Position Indicator Stabilizer Trim Potentiometer Stabilizer Trim Servo Trim Indicator - Elevator and Aileron Warning Light Flasher and Roll Limit Resistor Module Yaw Damper Coupler O.C. 7,000 7,000 O.C. O.C. O.C. O.C. O.C. O.C. 7,000 O.C. O.C. 7,000 O.C. O.C. O.C. 7,000 O.C. O.C. 7,000 Inspection & Check Period A,B,C,D B,3C B,C B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C B,C,D B,C,D B,C B,C,D B,C,D B,C,D B,C B,C,D B,C,D B,C
Yaw Damper Coupler Calibrator
O.C.
B,C,D A,B,C,D
Communications, Chapter 23 O.C. The maintenance program (overhaul time and intermediate checks) for this chapter is to be established in the local Air Carrier District Office for all units of radio communication and radio navigation equipment. Electrical System, Chapter 24 AC Voltmeter O.C. O.C.
A,B,C,D B,C
Battery Charger Bus Protection Panel Constant Speed Drive Constant Speed Drive Oil Temperature Indicator DC Ammeter DC Voltmeter Essential Power Failure Relay
O.C. O.C. 3,000 O.C. O.C. O.C. O.C.
B,C B,C B,C B,C B,C B,C B,3C
Effective date __________________ Page 4 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Electrical System, Chapter 24, continued Essential Power Selector Relay External Power Transformer - Rectifier Generator (40 KVA) Generator Drive Loud Controller Generator Frequency Meter Generator Circuit Breaker Generator Control Panel Ground Power Relay Master Warning Control Unit Reverse Current Contactor Static Inverter Transformer Rectifier Voltage Regulator Equipment and Furnishings, Chapter 25 O.C. O.C. O.C. 3,000 O.C. O.C. O.C. O.C. O.C. O.C. 12,000 O.C. O.C. O.C. O.C. Inspection & Check Period A,B,C,D B,3C B,C B,C B,C B,C B,C B,C B,C B,3C B,3C B,C B,C B,C A,B,C,D
Equipment Air Flow Detector Electric Equipment Blower Equipment Cooling Air Shutoff Valve Fire Protection, Chapter 26 Fire Extinguisher Bottle Lower Aft Body Overheat Control Unit Shutoff Valve (Directional Valve) Strut #1 and #3 Overheat Control Unit Wheel Well Fire Control Unit Flight Controls, Chapter 27 Aileron Shutoff Valve Cartridge Aileron Lockout Gearbox, Outboard
O.C. 6,000 12,000 O.C. 5 years O.C. 12,000 O.C. O.C. O.C. 14,000 O.C.
B,C B,C B,C A,B,C,D B,C B,C B,C-FC B,C B,C A,B,C,D B,C,D B,C,D
Aileron Compensator Assembly Aileron Hydraulic Pressure Switch Assembly Aileron Control Disconnect Assembly Aileron Power Control Package Control Column Elevator Hydraulic Shutoff Valve Cartridge Elevator Hydraulic Compensator Cartridge Elevator Feel Control Assembly Elevator Hydraulic Pressure & Switch Cartridge
O.C. O.C. O.C. 7,000 O.C. 14,000 O.C. 7,000 O.C.
B,C,D B,C,D B,C B,C B,C,D B,C,D B,C,D B,C B,C,D
Effective date __________________ Page 5 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Flight Controls, Chapter 27, continued Elevator Feel Computer Package Elevator Power Control Package Flap Asymmetric Shutoff Valve Flap Drive Gearbox Power Unit Flap Drive Gearbox Alternate Flap Drive Gearbox Assembly-Angle-Inboard Flap Position Indicator Ground Speed Brake Actuator Ground Speed Brake Hydraulic Control Valve O.C. 7,000 7,000 14,000 14,000 14,000 14,000 O.C. 14,000 14,000 Inspection & Check Period A,B,C,D B,C B,C B,C FC-7,000 B,C,D B,C,D B,C,D C,D B,C,D B,C,D
Ground Spoiler Shutoff Valve Inboard Flap Flow Limiting Valve Inboard Flap Position Transmitter Inboard Flap Drive Offset Gearbox Leading Edge Flap Standby Hydraulic Motor Leading Edge Flap Actuator and Shuttle Valve Leading Edge Slat Actuator and Shuttle Valve Leading Edge Flaps and Slats Control Valve Leading Edge Flap and Slat Bypass Valve Leading Edge Flap Position Switch Leading Edge Slat Position Switch Leading Edge Flap Flow Limiting Valve (Standby System) Outboard Flap Flow Limiting Valve Outboard Flap Drive Angle Gearbox Outboard Trailing Edge Flap Transmission Assembly
14,000 14,000 14,000 14,000 14,000 14,000 14,000 14,000 14,000 O.C. O.C. 14,000 14,000 14,000 14,000
B,C,D 3C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D
Rudder Power Control Unit Rudder Shutoff Valve Cartridge Rudder Hydraulic Pressure Compensator Cartridge Rudder Hydraulic Pressure Switch Cartridge Rudder Trim Actuator Rudder Standby Power Control Unit Spoiler Hydraulic Pressure Relief Valve Cartridge Spoiler Hydraulic Shutoff Valve Cartridge Spoiler Hydraulic Actuator Assembly
14,000 14,000 O.C. O.C. O.C. 14,000 14,000 14,000 14,000
B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D
Effective date _________________ Page 6 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Inspection Period & Check Period O.C. A,B,C,D O.C. B,C 7,000 B,C 7,000 B,C 14,000 B,C 7,000 B,C 14,000 C,D
Flight Controls, Chapter 27, continued Speed Brake Lever Control Brake Assembly Stabilizer Trim Actuator Stabilizer Trim Drive Motor Stabilizer Trim Brake Spoiler Differential Mechanism Assembly Trailing Edge Flap Bypass Valve
Trailing Edge Flap Hydraulic Motor Trailing Edge Flap Control Valve Trailing Edge Inboard Flap Transmission Assembly Wing Flap Alternate Drive Motor All Flight Control Cables shall be tension checked Fuel System, Chapter 28 Baffle Check Valve
14,000 14,000 12,000 12,000
B,C C,D C,D C,D D A,B,C,D Inspect for condition anytime tank is open at the D check A,B,C,D C,D C,D
O.C. O.C.
Boost Boost Boost Boost
Pump Pump Removal Valve Pump Bypass Check Valve Pump Check Valve
7,000 O.C. O.C. 7,000
Boost Pump Vent Check Valve Engine Shutoff Valve Fuel Manifold Crossfeed Valve Fuel Dump Control Valve Fuel Dump Nozzle Shutoff Valve Fueling Level Control Pilot Valve Fueling Level Control Shutoff Valve Fueling Shutoff Valve Fueling Manifold Vent Shutoff Valve Fuel Temperature Probe Fuel Temperature Indicator Fuel Quantity Indicator Fuel Quantity Tank Unit Fuel Quantity Compensator Fuel Quantity Total Indicator Manual Defueling Valve Tank Dump Valve
7,000 14,000 14,000 7,000 14,000 O.C. 14,000 14,000 O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. 14,000
B,C B,C B,C C,D
C,D C,D B,C,D C,D 3C 3C,D B,C,D B,C B,C
Effective date __________________ Page 7 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Inspection
Period Hydraulic System, Chapter 29 Accumulator - System "A" Accumulator - System "B" Heat Exchanger Assembly Indicator, Hyd. Quantity System "A", "B" and "Standby" Reservoir Indicator, Remote Pressure Interconnect Valve, System "A" and "B" Manual Shutoff Valve Cartridge (System "A" Depressurization) Manual Reservoir Fill Selector Valve Overheat Sensing Switch Pressure Operated Selector Valve Cartridge (Standby System) Pump - Engine Driven Pump - AC Motor Driven - System "B" Pump - AC Motor Driven (Standby System) Pump - Reservoir Pressure Filling Pneumatic Pressure Gage, Accumulator Reservoir - System "A" Reservoir - System "B" O.C. O.C. O.C. O.C. O.C. 14,000 14,000 14,000 O.C. O.C. 14,000 4,000 4,000 14,000 O.C. O.C. O.C. O.C.
& Check Period A,B,C,D C,D C,D C,D B,C,D C,D C,D 2C A,B 2C,D B,C,D B,C,D B,C,D C,D C,D B,D C,D D
Reservoir - Standby System Reservoir Pressure Regulating Valve Switch Assembly Cartridge, Hyd. Pressure Transmitter - Liquid Level System "A" Transmitter - Liquid Level System "B" Transmitter - Liquid Level Standby System Transmitter - Accumulator Pressure Valve - Pressure Relief Cartridge System "A" Valve Assembly - Hydraulic Suction Shutoff Valve Assembly Cartridge - Hyd. Motor Operated (Standby) Valve Cartridge - Pressure Relief Standby and System "B" Ice and Rain Protection, Chapter 30 Cowl Thermal Anti-Icing Shutoff Valve Inlet Duct Shutoff Valve Ice Detector Ice Detector Interpreter
O.C. 14,000 O.C. O.C. O.C. O.C. 14,000 14,000 14,000 14,000 14,000 O.C. 14,000 14,000 O.C. O.C.
2C,D 2C 2C,D B,C,D B,C,D B,C,D 2C,D 2C 2C,D 2C,D 2C,D A,B,C,D C,D C,D C,D C,D
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Ice and Rain Protection, Chapter 30, continued Thermal Anti-Ice Shutoff Valve Thermal Anti-Ice Engine Bleed Check Valve Inspection & Check Period A,B,C,D C,D C,D
O.C. 14,000 O.C. Leakage check at engine OH Thermal Anti-Ice Duct Temperature Indicator O.C. Thermal Anti-Ice Isolation Shutoff Valve 14,000 Thermal Anti-Ice High Pressure Bleed Shutoff Valve 14,000 Thermostatic Modulating Valve O.C. Windshield Wiper Motor Instruments, Chapter 31 The Maintenance Program (overhaul time and intermediate checks) for this chapter is 14,000 O.C.
C,D C,D C,D Calibrate at EO C,D A,B,C,D
to be established in the local Air Carrier District Office for all units in this system including the Flight Recorder. Landing Gear, Chapter 32 Anti-Skid Brake Detector Anti-Skid Control Shield Brake System Interconnect Valve Brake Interconnect Pressure Switch Brake Interconnect Flow Limiting Valve Brake System Accumulator Brake Pressure Indicator, Hydraulic Brake Pneumatic Control Valve Brake Pneumatic Pressure Indicator Brake Accumulator & Air Bottle Pressure Gage Brake Accumulator & Air Bottle Pressure Transmitter Brake Pneumatic System - Hydraulic Transfer Cylinder Brake Pneumatic Bottle Brake Deboost Valve Gear Selector Valve O.C. 7,000 14,000 14,000 14,000 14,000 O.C. O.C. O.C. O.C. O.C. 14,000 O.C. 5 years 6,000 14,000 A,B,C,D B,C C,D C,D C C B,C,D B,C,D D,FC B,C,D B,C,D B,C,D C,D B,C A,B,C C,D
Gear Shuttle and Disconnect Valve Main Gear Sequence Valve
14,000 14,000
C,D C,D
Effective date ____________________ Page 9 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Landing Gear, Chapter 32, continued Main Gear Brake Anti-Skid Valve Main Gear Door Safety Valve Main Gear Hydraulic Actuator Main Gear Lock Actuator Main Gear Lock System Main Gear Brake Metering Valve Main Gear Door Sequence Valve Main Gear Door Actuator Main Gear Assembly (shock strut, side strut, drag strut & beam, support links, torsion links, axles) Main Gear Axle Sleeve O.C. 14,000 14,000 14,000 14,000 O.C. 7,000 14,000 14,000 Inspection & Check Period A,B,C,D C,D C,D C,D C,D C,D C C,D C,D
14,000 O.C.
A,B,C,D Wheel or brake
Main Gear Wheel Assembly
O.C.
Main Gear Brake Assembly Nose Gear Assembly (shock strut, drag brace strut, torsion links, steering collar) Nose Gear Wheel Assembly
O.C. 14,000 O.C.
change A,B,C Tire change B A,B,C,D A,B,C Tire change B C,D C,D C,D C,D C,D C,D C,D D
Nose Nose Nose Nose Nose Nose Nose Nose Nose
Gear Gear Gear Gear Gear Gear Gear Gear Gear
Brake Assembly Brake Anti-Skid Valve Actuator Steering Metering Valve Steering Disconnect Valve Bypass Valve Lock Lock Actuator Lock Retention
O.C. 14,000 14,000 14,000 14,000 14,000 O.C. 14,000 14,000
Nose Gear Variable Restrictor Nose Gear Brake Metering Valve Nose Gear Brake Pressure Reducer Valve Switch Assembly - Hydraulic Pressure Cartridge Tail Skid Actuator
14,000 7,000 14,000 O.C. 14,000
C,D C C,D C,D C,D
Effective date ____________________ Page 10 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Lights, Chapter 33 Oscillating Navigation Light Rotating Beacon Navigation, Chapter 34 Ammeter - Pitot Static Heat Airspeed Indicator - Air Data System Air Data Computer Antenna - Glideslope ADF Sense Antenna Coupler ADF Loop Antenna Angle of Attach Vanes Control Column Shaker O.C. O.C. O.C. O.C. O.C. 7,000 O.C. O.C. O.C. O.C. O.C. 14,000 Inspection & Check Period A,B,C,D A,B A,B A,B,C,D C,D C B,C,D B,C,D B,C,D B,C,D B,C,D B,C,D
Inertial - Lead Vertical Speed Indicator Machmeter Mach Air Speed Warning Switch Marker Beacon Antenna Pitot Tube Probe Ram Air Temperature Indicator Ram Air Temperature Bulb Static Selector Valve Stall Warning Computer Total Air Temperature Probe Total Air Temperature Indicator True Airspeed Indicator Oxygen System, Chapter 35 Crew Oxygen System Pressure Crew Oxygen Demand Regulator
7,000 7,000 O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. 7,000 14,000 O.C. 14,000 7,000
B,C B,C C,D C,D C,D C,D C,D C,D C,D C,D C B,C,D A,B,C,D C,D C
Crew Oxygen System Pressure Reducer Electro-Pneumatic Continuous Flow Control Unit Oxygen Bottles Oxygen Bottles, Portable Oxygen Shutoff Valve Oxygen System Pressure Indicator Oxygen System Charging Valve Pneumatic Continuous Flow Control Unit Passenger Oxygen System Latch, Valve and Manifold Assembly
14,000 7,000 5 Years 5 Years O.C. O.C. 7,000 7,000 O.C.
C,D 3C A,B,C,D A,B,C,D D A,B,C C 3C 3C,D
Effective date ____________________ Page 11 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Pneumatic, Chapter 36 Air Conditioning Airflow Control Valve Air Conditioning Airflow Sensing Venturi and Servo Unit Bleed Air Heat Exchanger Temperature Controller Dual Pneumatic Manifold Pressure Gage Engine Fan Air Modulating Valve Engine Bleed Shutoff Valve Engine No. 2 Bleed Air Shutoff Valve Engine Bleed Air Isolation Shutoff Valve O.C. 7,000 7,000 O.C. O.C. 7,000 3,500 14,000 14,000 C,D C,D C C C,D C,D Inspection & Check Period A,B,C,D
Ground Cart Starting Pneumatic Connector Heat Exchanger - Pneumatic System High Pressure Bleed Modulating and Shutoff Valve Pneumatic Manifold Air Pressure Transmitter Water and Waste, Chapter 38 Systems shall be maintained Airborne Auxiliary Power, Chapter 49 Auxiliary Power Unit - Airborne APU Exhaust Door Actuator APU Fire Bottle
O.C. O.C. 3,500 O.C.
C,D C,D C C,D
O.C. A,B,C,D "On Condition" O.C. 1,500 14,000 5 years A,B,C,D A,B,C B,C B,C
Structures, Chapter 50 Doors, Chapter 52 Emergency Hatches Fuselage, Chapter 53 Fuselage Tension Bolts between BS 360 and 1183 Fuselage Skin and Stringer Splices in Crown Area (Stringer S-6 and above) at BS 360, 480, 740, 870, 1080.45 Fuselage Center Engine Inlet Duct Fuselage Upper and Lower Torque Boxes Fuselage Frames at BS 760.95, 785.95, 804.5, 825.95 and 848.95 Center Engine Support
7,000 1/4 7,000 1/4 14,000 1/4 7,000 1/4 14,000 1/4
A,B,C,D A,B,C,D
A,B,C,D
14,000 1/4 2,500 7,000 7,000 1/2 3,000
Effective date ___________________ Page 12 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Nacelles/Pylons, Chapter 54 Forward Engine Mount Fittings, Thrust Links and Aft Engine Mount Fittings Stabilizers, Chapter 55 Horizontal Stabilizer Skin Panel Vertical Fin Skin Panels Elevator Tab 3,000 3,000 7,000 3,500 3,500 3,500 A,B,C,D B,C B,C B,C Inspection & Check Period A,B,C,D
Rudder Internal Structure Rudder Hinge Fittings Rudder Tabs Wings, Chapter 57 Right and Left Wing Upper and Lower Interspar Lower Interspar Skin Under Wing Body Fairing and Wing Center Section Right and Left Wing Lower Surface at WS 224.5
7,000 1/4 7,000 1/4 3,500 7,000 1/4 3,500 7,000 7,000
C B,C B,C A,B,C,D B,C B,C C
Wing Body Breather Web and BBL 13.0 Beam Right and Left Wing Terminal Forgings Right and Left Wing Body Bottle Pin Retaining Bolts and Forward Lug Retaining Bolt Main Landing Gear Rear Trunnion Support Beam and Attach Links Wing Trailing Edge Skin and Support Structure Flap Tracks, Carriages, Attachments, and Supports Inboard/Outboard Aileron Balance Panels Inboard/Outboard Aileron Adjustable Weights Inboard/Outboard Aileron Tabs Engine Turbine, Chapter 72 Accessory and Component Drive Gear Box Section Air Inlet Section Combustion Section Compressor Section Diffuser Section Exhaust Section Fan Discharge Section Turbine Section Basic Engine Plumbing, Wiring, and Linkages
7,000 7,000
7,000 7,000 7,000 7,000 7,000 7,000 3,500 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000
C C C B,C C C B,C A,B,C,D B A,B,C PP NOTE 1 A,B,C PP NOTE 1 A,B,C B,C A,B,C B,C
Effective date ____________________ Page 13 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Engine Fuel and Control, Chapter 73 Burner Pressure Sense Line Drain O.C. O.C. Inspection & Check Period A,B,C,D B,C PP NOTE 4
Engine Driven Fuel Pump Fuel Control Unit - Hamilton Standard JFC-60 Fuel Control Unit Inlet Temperature Sensor Fuel Strainer (FCU) Fuel Deicing System
6,000 6,000 6,000 6,000 O.C.
B,C B,C A,B,C B,C PP NOTE 2 B,C PP NOTES 2&3
Fuel Flow Transmitter Fuel Flow Indicator Fuel Flow Power Supply Unit Pressure Differential Warning Transmitter Pressurizing and Dump Valve Plumbing and Wiring Fuel Heater Fuel Deicing Air Valve Fuel Pressure Drop Warning Switch Fuel Deicing System Filter Ignition, Chapter 74 High Tension Leads Ignition Exciter Unit Igniter Plugs Champion AA72S Continuous Duty Igniter Plugs Champion AA72S Intermittent Duty Replaceable Gap Assembly Air, Chapter 75 Anti-Icing Air System Plumbing and Wiring Compressor Inlet Anti-Icing Regulator Compressor Inlet Anti-Icing Shutoff Valve Compressor Bleed System Valves and Plumbing CSD Ejector Air Shutoff Valve CSD Oil Cooler Pressure Ratio Bleed Control Air Shutoff Valve and Actuator Anti-Icing Air Regulator Engine Controls, Chapter 76 Engine Control Linkages
6,000 6,000 6,000 O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. 3,000 O.C. O.C. O.C. 3,000 O.C. 6,000 6,000 6,000 6,000 6,000 6,000 O.C. O.C. O.C. O.C. O.C.
B C B,C B,C B,C
B,C A,B,C,D B,C B,C B,C B,C B,C A,B,C,D B,C B,C B,C B B B,C B,C B,C A,B,C B,C
Effective date ____________________ Page 14 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 Overhaul Period Inspection & Check
Engine Indicating, Chapter 77 Engine Vibration Amplifier Unit Engine Vibration Indicator
O.C. O.C. O.C.
Period A,B,C C C
Engine Vibration Pickup @ Exhaust Gas Temperature Probes Exhaust Gas Temperature Indicator Exhaust Pressure @tio Probes and Plumbing Engine Pressure Ratio Transmitter Engine Pressure Ratio Indicator Tachometer Generator Tachometer Indicators N1 and N2 Exhaust, Chapter 78 Directional Valve Assembly Thrust Reverser Actuator Thrust Reverser Assembly Thrust Reverser Sequence Valve Thrust Reverser Indicating System Oil System, Chapter 79 Oil Tank and Stick Quantity Indicator Oil System Plumbing and Connections, Drain Valve Fuel and Oil Cooler and Temperature Regulator Engine Oil Pressure Transmitter Engine Oil Pressure Indicator Oil Quantity Indicator Oil Quantity Tank Unit Low Oil Pressure Switch Oil Filter Bypass Switch Oil Temperature Transmitter Oil Temperature Indicator Oil Strainer Starting System, Chapter 80 Pneumatic Starter Starter Pressure Regulating and Shutoff Valve
E.O. O.C. O.C. O.C. E.O. O.C. E.O. O.C. O.C. 6,000 O.C. O.C. E.O.
B C C A,B,C C C B C A,B,C A,B A,B A,B
O.C. O.C. E.O. E.O. E.O. O.C. O.C. O.C. O.C. E.O. O.C. O.C. O.C. O.C. 6,000 6,000
A,B,C A,B,C B,C B,C B C C B B B B C B,C A,B,C B,C B,C
Effective date ____________________ Page 15 of 15 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE BOEING 727 POWERPLANT NOTES
NOTE 1.
Access for inspection is impeded by engine fan duct. Specific instructions will be established by carriers to assure that flight crews are aware of indications of hot section case distress. Filters should be cleaned within 150 hours. Filter should be sampled daily on new aircraft or after tank repairs until residual is disposed of. Drain at "B" check.
NOTE 2. NOTE 3.
NOTE 4.
Effective date ____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 39. OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - DOUGLAS DC-9 UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON Form Approved Budget Bureau NO. 04 R075. Page 1 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-9 Inspection/Check Requirements Checks shall be accomplished in accordance with the applicable procedures as listed in the airline's maintenance manual. "A" Inspection/Check * To be accomplished at intervals not exceeding fifty (50) hours time in service. "B" Inspection/Check * To be accomplished at intervals not exceeding three hundred (300) hours time in service. "C" Inspection/Check * To be accomplished at intervals not exceeding nine hundred (900)
hours time in service. "D" Inspection/Check * To be accomplished at intervals not exceeding seven thousand (7000) hours time in service. (One-fourth of fleet at 7000, one-fourth of fleet at 14,000, one-fourth at 21,000, and one-fourth of fleet at 28,000). NOTE: * Revision to the times specified for the "A", "B", and "C" checks can be initiated after accumulation of satisfactory service experience by the submission of an amended Operations Specifications - Maintenance to the assigned inspector for consideration, handling, and approval. The "D" inspection is based on the premise that the details of the "A", "B", and "C" checks will be developed in sufficient depth to assure the airworthiness of the aircraft until the "D" inspection interval is reached.
**
Effective date __________________ Page 2 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-9 Overhaul Period Air Conditioning, Chapter 21 Valve - Ram Air Fan - Heat Exchanger Cooling Air Actuator - Valve, Cabin Air Outflow Controller - Cabin Pressure Regulator - Reset, Cabin Pressure Control Valve - Safety, Cabin Pressure Valve - Pressure Regulator, Air Condition Valve - Flow Control, Air Conditioning Sensor - Pressure Differential, Cabin to Reference Indicator - Pressure, Air Conditioning Supply Indicator - Cabin Rate of Climb O.C. O.C. 7000 7000 O.C. 12,500 14,000 14,000 12,500 O.C. O.C. O.C. Inspection & Check Period A,B,C,D C C,D C,D C,D D C,D C,D C,D C C,D C,D
Indicator - Cabin Differential Pressure and Altitude Turbine - Cooling Fan - Cooling, Radio Rack Switch - Differential Pressure, Fan Indicator - Position, Temp. Control Valve Transmitter - Temp. Control Valve, Position Indicator - Cabin Duct Temperature Thermostat - Water, Separator Discharge Valve - Temperature Control, Water Separator Auto Pilot, Chapter 22 Computer - Pitch Axis Computer - Roll Axis Computer - Stability Augmentation Actuator, Mach Trim and Yaw Damper Drive - Elevator and Aileron Servo Panel - Controller Indicator - Trim Computer - Air Data
O.C. 7000 7000 O.C. O.C. O.C. O.C. 7000 12,500 O.C. 7000 7000 7000 7000 7000 O.C. O.C. O.C.
C,D C,D C,D C,D C,D C,D C,D C,D C,D A,B,C,D C,D C,D C,D C C B,D B,D B,D
Communications, Chapter 23 The Maintenance Program (overhaul time and intermediate checks) for this chapter is to be established in the local Air Carrier District Office for all units of the communication systems.
Effective date ____________________ Page 3 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-9 Overhaul Period Electrical System, Chapter 24 Transmission - Constant Speed Drive Heat Exchanger - Constant Speed Drive Oil Temperature Indicator - Constant Speed Drive Oil Temperature Generator, AC 40KVA Panel, Generator Control O.C. 3000 O.C. O.C. 3000 O.C. Inspection & Check Period A,B,C,D B C C,D B C,D
Panel, Bus Control Regulator, Voltage Relay - Generator, External Power,
O.C. O.C.
C,D C,D
AC, Crosstie, APU Inverter Emergency Transformer Rectifier Battery Charger Loadmeter (AC and DC) AC Voltmeter Frequency Meter Battery DC Volt/Ammeter Equipment and Furnishings, Chapter 25 Emergency Equipment Coffeemaker Seat Belts Fire Protection, Chapter 26 Fire Detector Control - Fire Warning Bell Control - Fire Warning Horn, APU Container - Fire Extinguisher Cartridge - Dual Squib Flight Controls, Chapter 27 Actuator Aileron Trim Damper - Aileron and Elevator Valve - Power Shutoff, Rudder Hydraulic Damper - Rudder Feel Spring - Rudder Trim and Load Power Package - Hydraulic Rudder Control Actuator Limiter - "Q" Bellows, Rudder Throw
7000 O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. 5 years 4 years O.C. O.C. 14,000 14,000 14,000 O.C. 14,000 O.C.
C C,D C,D C,D C,D C,D C,D C,D C,D A,B,C,D A,B,C,D A,B,C,D A,B,C,D B B B C,D C,D A,B,C,D C,D C,D C,D C,D C,D C,D
Effective date ____________________ Page 4 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-9 Overhaul Period Flight Controls, Chapter 27, continued O.C. Inspection & Check Period A,B,C,D
Valve - Elevator Control Valve - Hydraulic Return Relief Valve - Hydraulic Pressure Reducer and Bleed Cylinder - Elevator Power Control Accumulator - Hydraulic
14,000 14,000 14,000 14,000 O.C.
C,D C,D C,D C,D C,D
Switch - Elevator Press. Low Motor Actuator - Primary Longitudinal Trim Motor Actuator - Alternate Longitudinal Trim Jack Screw Box - Longitudinal Trim Gear Valve - Wing Flap Control Cylinder - Wing Flap Actuating Transmitter - Flap Position Indicator - Flap Position, Dual Actuator - Ground Spoiler, Automatic Valve - Ground Spoiler Control Cylinder - Actuating Ground Spoiler Actuator - Spoiler Flight Fuel System, Chapter 28 Pump - Boost Fuel Pump - Engine Start Valve - Pressure, Crossfeed (Mech) Valve - Engine Fuel Fire Shutoff Valve - APU - Fuel Shutoff (Solenoid) Indicator - Fuel Quantity Master Indicator - Repeater, Fuel Quantity Indicator - Totalizer, Fuel Quantity Probe - Fuel Quantity Valve - Fuel Fill Hydraulic System, Chapter 29 Pump - Hydraulic - Engine Driven Pump - Hydraulic - Electric, Auxiliary Motor Pump - Reversible Pump - Hand - Ground Service Reservoir - Hydraulic System Accumulator Valve - Priority Valve - Spoiler Shutoff and System Depressurization Valve - Engine Driven Pump Fire Shutoff Filters
O.C. 14,000 14,000 14,000 14,000 14,000 14,000 O.C. O.C. 14,000 14,000 14,000 14,000 O.C. 7000 7000 14,000 14,000 14,000 O.C. O.C. O.C. O.C. 14,000 O.C. 4000 4000 14,000 O.C. O.C. O.C. 14,000 O.C. 14,000 O.C.
C,D C,D C,D C,D C,D C,D C,D C,D C,D C,D C,D C,D C,D A,B,C,D C C,D C,D C,D C,D C,D C,D C,D D C,D A,B,C,D B B B C C,D C,D C C C C
Effective date ____________________
Page 5 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-9 Overall Period Inspection & Check
Hydraulic System, Chapter 29, continued Indicator - Fluid Quantity - Hydraulic Transmitter - Fluid Quantity Indicator - Hydraulic Pressure Transmitter - Hydraulic Pressure Switch - Warning - Hydraulic System Low Pressure Thermoswitch - Over Temp Hydraulic Fluid Ice and Rain Protection, Chapter 30 Tail De-icer Timer High Pressure Switches Pressure Regulator & Shutoff Valves Temperature Sensors Air Intakes Pitot and Static Wiper and Rain Repellent Motor Water Lines Instruments, Chapter 31 The Maintenance Program (overhaul time and intermediate checks) for this chapter is to be established in the local Air Carrier District Office for all units in this system including the flight recorder.
O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. 7000 O.C. 7000 O.C. O.C. O.C. O.C. 14,000 O.C. O.C.
Period A,B,C,D C,D C,D C,D C,D C,D C,D A,B,C,D C C,D C C A,C,D B,C,D C,D C,D C A,B,C,D
Landing Gear, Chapter 32 O.C. Main Landing Gear 7000 Nose Landing Gear 7000 Hydraulic Control System 14,000 Hydraulic Control System (Wheels and Brakes) O.C. Hydraulic Brake Control Valve 14,000 Accumulators O.C. Brake Fluid Quantity Limiter 7000 Anti-skid System O.C. Control Box O.C. Wheels O.C.
A,B,C,D A,B,C,D A,B,C,D C,D C C A,B C,D C,D C,D B
Brakes Steering Hydraulic Controls Steering Control Valve Bypass & Relief Valve Steering Cylinder Nose Wheel Swivel Glands Positioning and Warning
O.C. O.C. 14,000 14,000 14,000 O.C. O.C.
B C,D C,D C,D C,D C,D A,B,C,D
Effective date ___________________ Page 6 of 10
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-9 Overhaul Period Lights, Chapter 33 Lights - Flight Compartment Navigational Lights - Wing Tip Lights - Anti-collision Lights - Landing and Taxi Battery Pack - Cabin Emergency Lights Light - Pilot's Emergency Portable O.C. O.C. O.C. O.C. O.C. O.C. O.C. Inspection & Check Period A,B,C,D B,C,D C,D A,B A,B B C A,B,C,D
Navigation, Chapter 34 O.C. The Maintenance Program (overhaul time and intermediate checks) for this chapter is to be established in the local Air Carrier District Office for all units in this system. Oxygen System, Chapter 35 Cylinder, Oxygen, Crew Regulator - Oxygen, Crew Cylinder, Crew Pressure Regulator - Oxygen, Crew Pressure Breathing Cylinder - Oxygen, Passenger Pressure Regulator - Oxygen, Passenger Pressure Cylinder - Oxygen, Attendants and Crew Portable Pneumatic, Chapter 36 Valve - Pneumatic Crossfeed Valve - Check, Pneumatic and APU 8th Stage Valve - Augmentation O.C. O.C. 14,000 14,000 O.C. 14,000 O.C. O.C. 14,000 E.O. 7000
A,B,C,D B B,D B,D Hyst. 5 yrs C,D Hyst. 5 yrs A,B,C,D C,D C C,D
Regulator - Pneumatic Pilot Pressure Valve - Ground Connection & Check Pneumatic Control - Ice Protection Anticipation Indicator - Pneumatic Pressure Transmitter - Pneumatic Pressure Sensor - Overheat, Tail Compartment Water and Waste, Chapter 38 Water Supply Waste Disposal
7000 O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C.
C,D C,D C,D C,D C,D C,D A,B,C,D A,B,C,D A,B,C,D
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-9 Overhaul Period Airborne Auxiliary Power, Chapter 49 Gas Turbine Combustion Chambers Unit & Low Pressure Filters Acceleration & Overtemp Control Thermostat Ignition Plug Starter Motor Load Control Thermostat Centrifugal Switch Generator - Tach Oil Filter * Operating Time for Unit - NOT aircraft time. Oil Change to be at Manufacturer recommendations. O.C. 2200* 1100* 500* O.C. 500* 2200* O.C. 2200* O.C. Inspection & Check Period A,B,C,D B,C,D C C,D C,D C,D C,D C,D B,C C
Structures, Chapter 51 Doors, Chapter 52 Snubber - Forward Entrance Door Motor - Stairway Gearbox Actuator Motor - Stairway Handrail Cylinder - Retract, Ventral Stairs Valve - Ventral Stair
A,B,C,D A,B,C,D B B,C B,C C C
Passenger Aft Entrance Door Main Gear Support Fittings and Auxiliary Spars Emergency Exit Doors, Zone 58 (LH and RH) Forward Passenger Entrance and Service Door Electrical and Electronics Compartment Door Baggage Compartment Doors Framing Around Main Cargo Door Main Cargo Door Fuselage, Chapter 53 Radome and Pressure Bulkhead Bulkhead Station 786 Internal Structure Floor Beams Station 69 to 148 Top of Center Section - Center Aisle Between Inboard Seat Tracks and Sides Fuselage Internal Structure Rear Baggage Compartment Interior
7,000 2500 7000 7000 14,000 7000 14,000 28,000 O.C. 7000 28,000 28,000 28,000 28,000 28,000
B,C,D B,C,D B,C,D B,C,D B,C,D
A,B,C,D A,B,C,D C,D C,D C,D C,D C,D
Effective date ____________________ Page 8 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-9 Overhaul Period Fuselage, Chapter 53, continued Forward Baggage Compartment Interior Body Station 642 Bulkhead Nose Wheel Well - Canted Panel - Support Beams and Adjacent Area Fuselage Interior Structure Production Splice 817 to 908 Nacelle and Pylons, Chapter 54 Firewall, Pylon, and Engine Mount Fittings Fuselage Bulkhead and Pylon Spar Stubs Pylon Spar and Structure, Station 786 Stabilizers, Chapter 55 Elevator Hinge Attachment, Dampers and Adjacent Structure Vertical Stabilizer Installation and O.C. 28,000 28,000 28,000 7000 O.C. 7000 7000 7000 O.C. 7000 Inspection & Check Period A,B,C,D B,C C,D A,B,C,D D A,B,C,D C,D C,D A,B,C,D B,C,D
Dorsal Fin Structure Stabilizer Outer Panel to Center Section Joints, Upper and Lower Surfaces Rudder Spar and Adjacent Internal Structure Horizontal Stabilizer Vertical Stabilizer Leading Edge Interior Elevator Front and Rear Spars, Elevator Interior Structure, Elevator Tabs Horizontal Stabilizer Leading Edge, Tip, Front Spar and Interior Windows, Chapter 56 Windshield, LH and RH Window - Cockpit LH and RH Sliding Window - Cockpit LH and RH - Aft Window - Eyebrow LH and RH Windshield - Center Wings, Chapter 57 Wing Leading Edge Interior Wing Tip - Interior
7000 7000 7000 14,000 28,000 28,000 O.C. O.C. O.C. O.C. O.C. O.C. O.C. 7000 14,000
B,C,D B,C,D B,C,D
B,C,D C,D A,B,C,D A,B,C A,B,C A,B,C A,B,C A,B,C A,B,C,D C,D C,D
Wing to Fuselage Upper Attach Angle Station 484-645 Wing Flaps - Internal Wing Internal Front Spar - Wing Center Section
14,000 7000 14,000 14,000 28,000
C,D C,D C,D
Effective date ____________________ Page 9 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-9 Overhaul Period Powerplant, Chapter 71 Nose Cowl Engine Turbine, Chapter 72 Engine Fuel and Control, Chapter 73 Fuel Heater Valve Fuel Heater Fuel Pump O.C. O.C. 4800 O.C. 7000 O.C. O.C. A,B,C,D B B,C B,C Inspection & Check Period A,B,C,D A,B,C
Valve - Pressurizing and Dump De-icer Timer Fuel Control Indicator - Fuel Temperature Indicator - Fuel Flow Power Supply, Fuel Flow Switch - Low Fuel Press. Transmitter - Fuel Flow Eductor - Fuel Vapor Air, Chapter 75 Valve - Engine Anti-ice Valve - Shutoff, Cowl Anti-icing Valve - Thermostat Control, Cowl Anti-icing Engine Controls, Chapter 76 Engine Indicating, Chapter 77 Generator - Tachometer N1 and N2 Indicator - Tachometer N1 and N2 Transmitter - Engine Press Ratio Indicator - Engine Press Ratio Monitor - AVM Indicator - AVM
O.C. O.C. O.C. O.C. O.C. O.C. O.C. 7000 O.C. O.C. 7,000 7,000 O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C.
B,C B B,C B,C B,C C C B,C B,C A,B,C,D C C C A,B,C,D A,B,C,D C C C C B,C B,C
Pick-Up AVM Indicator - Exhaust Gas Temp
O.C. O.C.
B,C C
Effective date ____________________ Page 10 of 10 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE DOUGLAS DC-9 Overhaul Period Exhaust, Chapter 78 Gauge - Accumulator Pressure Accumulator, Thrust Reverser Actuator - Thrust Reverser Bucket Indicating - Thrust Reverser System Switch - Low Pressure Warning Reverser - Thrust and Exhaust Nozzle Valve - Control, Thrust Reverser O.C. O.C. O.C. O.C. O.C. O.C. E.O. O.C. Inspection & Check Period A,B,C,D B,C B,D B C C B,C B,C
Oil, Chapter 79 Cooler - Engine Fuel/Oil Sensor, Oil Temperature Indicator - Oil Pressure Indicator - Oil Quantity Indicator - Oil Temperature Switch - Low Pressure Warning Transmitter - Oil Pressure Switch - Filter Differential Pressure Transmitter - Oil Quantity Starting, Chapter 80 Starter - Pneumatic Valve - Regulating Shutoff, Air Starter Switch - Starter Control Ignition - Exciter Igniter Plugs
O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. 7000 7000 O.C. 12,000 2000
A,B,C,D B,C B,C C C C B,C B,C B,C @@@ A,B,C,D B,C B B B,C B,C
Effective date ____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 40. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE HAWKER SIDDELEY 748 SERIES 2A Form Approved. Budget Bureau
FEDERAL AVIATION AGENCY WASHINGTON PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL HAWKER SIDDELEY 748 SERIES 2A
No. 04 R075.
Page 1 of 9
Thorough inspection shall be accomplished in accordance with the applicable procedures as listed in ABC Airlines Maintenance Manual. Preflight (Pre/Flt) shall be accomplished each service calendar day. Inspection shall be in accordance with the applicable procedures listed in ABC Airlines Maintenance Manual. Special Inspections. The frequency and procedure for performing special
inspections will be accomplished as specified in the operator's maintenance manual. Overhaul and inspection/check period time limitations specified in hours and calendar time are maximum limits of whichever occurs first. Check A Inspections. To be accomplished within 100 hours of aircraft time in service since last check. Period Inspections. (PI) The procedure for the performance of period inspections will be accomplished as specified in ABC Airlines Maintenance Manual. Period inspections must be accomplished at intervals not to exceed 500 hours of aircraft time in service. The #1 period inspection will be accomplished each 500 hours of aircraft time in service or 90 days, whichever occurs first. Aircraft shall not be utilized in air carrier or commercial operations unless: a. The aircraft and its component parts, accessories, and appliances are maintained in an airworthy condition in accordance with the schedule of maintenance and inspection functions and procedures set forth in the operator's maintenance manual. OC "On Condition" items will be maintained in continuous airworthiness condition by periodic and progressive inspections, checks, services, repair, and/or preventive maintenance and shall be appropriately described in the
b.
operator's maintenance manual. c. Parts or subcomponents not listed below will be checked, inspected and/or overhauled at the same time limits specified for the component or accessory to which such parts or subcomponents are related.
Effective date ____________________ Page 2 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL HAWKER SIDDELEY 748 SERIES 2A Abbreviations used in the HS/748 Series 2A maintenance
specifications are defined as follows: PI PRE/FLT FC BC EO EC OC HYD CALIB Indicates Indicates Indicates Indicates Indicates Indicates Indicates Indicates Indicates "Period Inspection" "Preflight Inspection" "Functional Check" "Bench Check" "Engine Overhaul" "Engine Change" "On Condition" "Hydrostatic Test" "Calibration"
Life Limited Components The service life limits for aircraft structural parts and components which are fatigue critical are listed in the Hawker Siddeley 748 Recommended Maintenance Schedule, Pages 12 to 18 inclusive. Engine and propeller life limited parts are listed in the Hawker Siddeley 748 Recommended Maintenance Schedule, and may not be changed without CAA or FAA approval.
* These items do not have a set overhaul period. If the unit becomes defective before the quoted hours the unit is repaired. If the defect occurs after the quoted hours the unit is overhauled. ** Inspections, Hydrostatic Test, and Life Limits" will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. Page 3 of 9
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER SIDDELEY 748 SERIES 2A OVERHAUL HOURS/YRS. AIR CONDITIONING, CHAPTER 21 Fans - Radio Crate Cooling Fan - Ventilation Fan (AC) Fan - Heat Exchanger PREFLT. INSPECTION AND CHECK PERIODS CHECK A PERIODS OTHER X X X X
OC 1000/2 yrs. 2 yrs.
Fan Temperature Control Valve Actuator Actuators - Spill Valve Pressure Controller Duct Relief Valve Discharge Valve Temperature Control Valve Supercharger Spill Valve Cabin Pressure Safety Valve
2000 5000/3 yrs. 1000/2 yrs. 10,000/ X 4 yrs. 10,000/ 4 yrs. 10,000/ 4 yrs. 3 yrs. 2400 3000/2 yrs.
X X X X X X
X X X X X X X X
10,000/ 4 yrs. Cold Air Unit 2400 Cabin Pressure Indicator OC Cabin Height Indicator OC Spill Valve Position Indicator OC Cabin Rate of Climb Indicator OC Temperature Control Valve Position Indicator OC Spill Valve Position Transmitter OC Mass Flow Controller 10,000/ 4 yrs.
(6000)* (6000)*
X X X X
(6000)*
COMMUNICATIONS, CHAPTER 23 To be determined by assigned inspector. Station Box
OC
3 yrs.
ELECTRICAL POWER, CHAPTER 24 Inverter Generator
OC X 1000 2400/3 yrs.
X X X
Alternator
2400/3 yrs.
Brush change at 1200. Brush change at 1200.
Auto Transformers
OC
Effective date _____________________ Page 4 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER SIDDELEY 748 SERIES 2A OVERHAUL HOURS/YRS. PREFLT. INSPECTION AND CHECK PERIODS CHECK A PERIODS OTHERS X X
EQUIPMENT AND FURNISHINGS, CHAPTER 25 OC X To be determined by assigned inspector. Pilots safety harness 12,000/4 yrs.
FIRE PROTECTION, CHAPTER 26 Relay Unit
OC OC
X X
Bench test at 10,000/5 yrs. & 12,000/6 yrs. Scrap at 15,000/7 yrs.
Base Unit Fire Extinguisher Cartridge Fire Extinguisher Bottle (Hyd. or retire appropriate for bottle used)
10,000/5 yrs. 2 yrs. **5 yrs. X X
X X X
FLIGHT CONTROLS, CHAPTER 27 Flap Motor
OC 5000 Ldgs/ 3 yrs. Flap Carriage Assemblies 5000 Ldgs. Reversing Contactor 5000 Hrs/
X X X X
Start Unit Flap Position Transmitter Flap Position Indicator
4 yrs. 5000/4 yrs. OC OC X X
X X X
FUEL SYSTEM, CHAPTER 28 Fuel Pump Cock Actuator - LP Cock Pre Saunders Mod. 23 Post Saunders Mod. 23 Fuel Tank Contents
OC 3200 1 yr. 2 yrs. OC
X X
X X X X X
HYDRAULIC POWER, CHAPTER 29 Flow Indicator Valve Venting Valve Assembly Venting Valve Relief Valve Cut-Out Valve Non Return Valves Relief Valve Shut Off Valve
OC X 2500/6 yrs. 6 yrs. 6 yrs. 6 yrs. 6000/6 yrs. 6 yrs. 6 yrs. OC X
X X X X X X X X X
FC at EC
Effective date ____________________ Page 5 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER SIDDELEY 748 SERIES 2A OVERHAUL HOURS/YRS. HYDRAULIC POWER, CHAPTER 29 (Cont'd) Hydraulic Pump Pressure Release Valve PREFLT. INSPECTION AND CHECK PERIODS CHECK A PERIODS OTHER
5000/6 yrs. 6 yrs.
X X
Relief Valve Hydraulic Accumulator Accumulator Air Bottle Hand Pump HP/LP Valve
6 yrs. 6 yrs. 5 yrs. 6 yrs. OC
X X X X
(Starboard wing torsion box) Hydraulic and Brake Accumulator Pressure Indicators OC
X X X X
FC at EC
ICE AND RAIN PROTECTION CHAPTER 30 De-icing Timer Disbribution Valves Non Return Valves Regulator Valve Relief Valves De-icing Timer Pump Unit
OC 6000/6 7000/6 7000/6 7000/6 7000/6 3000 10,000
X yrs. yrs. yrs. yrs. yrs.
X X X X X X X X
INSTRUMENTS, CHAPTER 31 To be determined by assigned inspector. Flight Data Recorder Fatigue Meter
OC
Flight Clock
2000 hrs. X X 10,000 counts on any one counter. Pre Mod Z107 or CN 4233, 30,000 counts Post Mod/2 yrs. OC X X
X X
LANDING GEAR, CHAPTER 32 OC Selector Valves 6 yrs. Non Return Valves 6 yrs. Footmotor 12,000 Brake Control Valve 12,000 Accumulator 10,000 Reducing Valve 12,000
X X X X X X X
Effective date ____________________ Page 6 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER SIDDELEY 748 SERIES 2A OVERHAUL PREINSPECTION AND CHECK
HOURS/YRS.
FLT.
PERIODS CHECK A
PERIODS OTHER
LANDING GEAR, CHAPTER 32 (Cont'd) Pressure Relay Steering Selector Valve Steering Control Valve Steering Jack Double Relief Valve Nose Down Lock Main Down Lock Restrictors Up Lock Jack Nose Down Lock Jack Main Down Lock Jack Nose Jack Main Jack Up Lock Jack Modulator Main Landing Gear Leg Cross Beam and Radius Rod Up Locks Nose Landing Gear Leg Steering Selector Valve Maxarets Pre Mod 725 Post Mod 725
12,000 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs. 6000 Ldgs. 10,000 X Ldgs. 10,000 Ldgs. 10,000 Ldgs. 10,000 Ldgs.X 10,000 Ldgs. 3000 Ldgs. OC
X X X
X X
X X X X X X X X X X X X X X X X
X X
X X X X X X
LIGHTS, CHAPTER 33 Emergency Lights
OC OC
X X
X X
X X
NAVIGATION, CHAPTER 34 To be determined by an assigned inspector. Lift Transducer Signal Summing Unit Control shaker Flap Potentiometer Artificial Horizon Controller Airspeed Indicator Altimeter LH Altimeter RH Altitude Alerting Unit Rate of Climb Indicator
OC
10,000/5 yrs. 5000 5000 15,000/5 yrs. 1500 X 3 yrs. OC OC X OC X OC OC X
X X X X X
*(6000) *(4000) *(4000) *(6000) *(6000)
Turn and Slip Indicator Compass Type E2B
OC OC
X X
*(3000)
Effective date _______________________ Page 7 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE HAWKER SIDDELEY 748 SERIES 2A
OVERHAUL HOURS/YRS. OXYGEN SYSTEM, CHAPTER 35 Oxygen Cylinder (Hyd or retire appropriate for bottle used) Portable Oxygen Sets (Hyd or retire appropriate for bottle used) Mask
PREFLT.
INSPECTION AND CHECK PERIODS CHECK A PERIODS OTHER X X X X
OC **5 yrs.
X X
**5 yrs.
5 yrs.
DOORS, CHAPTER 52 Airstairs Selector Valve Inspect areas in accordance with Hawker Siddeley HS-748 Series 2A Maintenance Manual.
OC X 4000/2 yrs. X 10,000 Ldgs.
X X X
X X X
FUSELAGE, CHAPTER 53 Inspect areas in accordance with Hawker Siddeley HS-748 Series 2A Maintenance Manual.
OC
NACELLES, CHAPTER 54 Inspect areas in accordance with Hawker
OC
Siddeley HS-748 Series 2A Maintenance Manual.
STABILIZERS, CHAPTER 55 Inspect areas in accordance with Hawker Siddeley HS-748 Series 2A Maintenance Manual.
OC
WINDOWS, CHAPTER 56 Inspect areas in accordance with Hawker Siddeley HS-748 Series 2A Maintenance Manual.
OC
WINGS, CHAPTER 57 Inspect areas in accordance with Hawker Siddeley HS-748 Series 2A Maintenance Manual.
OC
Effective date ____________________ Page 8 of 9 OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE HAWKER SIDDELEY 748 SERIES 2A OVERHAUL HOURS/YRS. PROPELLERS, CHAPTER 61 Propeller Control Unit Feathering Pump Unit Feathering Pump Motor Propeller Synchronising Alternator Synchronising Corrector Low Torque Switch Propeller Brake Valve Non Return Valve OC 3000/3yrs. 3000/3 yrs. 3000 3000/3 yrs. 3000/3 yrs. 3000/3 yrs. EO 12,000 6 yrs. PREFLT. X X X X INSPECTION AND CHECK PERIODS CHECK A PERIODS OTHER X X X X Refer to X X Dowty X Rotol X X Service X Bulletin X 61-519-11 X X X
ENGINE, CHAPTER 72 Engine
OC X X X Overhaul life to be in accordance with Rolls Royce Service Bulletin Da 70-8.
Intake Heater Pad
EO
ENGINE FUEL AND CONTROL, CHAPTER 73 Fuel Flow Indicator Fuel Flow Computer Fuel Flow Transmitters Fuel Datum Position Indicator Fuel Datum Transmitter Fuel Low Pressure Switch
OC 5000 5000 3000 OC OC OC
X X
X X
X X X X X X X
*(6000)
ENGINE AIR, CHAPTER 75 Fuel Heater Valve
OC EO
X X
ENGINE CONTROL, CHAPTER 76 Fuel Datum Actuators Cables
OC 4500 OC
X X X Refer to life limits section of Maintenance Schedule.
ENGINE INDICATING, CHAPTER 77 R.P.M. Generator Torque Pressure Transmitter Thermocouples R.P.M. Indicators R.P.M. Generators
OC EO EO EO OC OC
X X X X X X
*(5000) *(5000)
Effective date ____________________ Page 9 of 9 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE
HAWKER SIDDELEY 748 SERIES 2A OVERHAUL HOURS/YRS. ENGINE INDICATING, PREFLT. INSPECTION AND CHECK PERIODS CHECK A PERIODS OTHER
CHAPTER 77 (Cont'd) Oil Pressure and Temperature Indicator Torque Pressure Indicator Torque Pressure Transmitter
OC OC OC
X X X
*(6000)
ENGINE OIL, CHAPTER 79 Pressure Transmitter Oil Pressure Switch Oil Pressure Transmitter Low Oil Pressure Switch
OC EO EO OC OC
X X X X X
STARTING, CHAPTER 80 Starter, Motor
OC 4 yrs/EO
X X
WATER INJECTION, CHAPTER 82 Water Methanol Pump Water Methanol Indicators Water Methanol Transmitters
OC 3200 OC
X X
X X
X X X
OC
ACCESSORY GEARBOX, CHAPTER 83 Gearbox
OC X 3000/3 yrs.
X X
X X
Refer to Dowty Rotol Service Bulletin 83-362-11 Never exceed 50 Hr Lub.
Gearbox Drive Shaft
3000/3 yrs.
Effective date ____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 41. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE FAN JET FALCON-10
Form Approved. UNITED STATES OF AMERICA OMB No. 04-R0075 DEPARTMENT OF TRANSPORTATION FEDERAL AVIATION ADMINISTRATION WASHINGTON PART D OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL FAN JET FALCON-10 Aircraft shall not be utilized in air carrier or commercial operations unless: a. The aircraft and its component parts, accessories, and appliances are maintained in an airworthy condition in accordance with the schedule of maintenance and inspection functions and procedures set forth in the operator's maintenance manual. OC "On Condition" items will be maintained in continuous airworthiness condition by periodic and progressive inspections, checks, services, repair, and/or preventive maintenance and shall be appropriately described in the operator's maintenance manual. Parts or subcomponents not listed below will be checked, inspected, and/or overhauled at the same time limits specified for the component or accessory to which such parts or subcomponents are related. Page 1 of 12
b.
c.
Abbreviations used in the FAN JET FALCON maintenance specifications are defined as follows: FC IC EO EC Indicates Indicates Indicates Indicates "Functional Check" "Inspection Check" "Engine Overhaul" "Engine Change"
OC HYD CAL OP S
Indicates Indicates Indicates Indicates Indicates
"On Condition" "Hydrostatic Test" "Calibration" "Operational Check" "Servicing"
Inspection, replacement, and/or overhaul of fatigue critical parts having service life limits will be accomplished as listed, and in accordance with the S.G.A.C. - Approved Flight Manuals for Fan Jet Falcon-10. Preflight Inspection
To be accomplished each service calendar day. Inspection "A" Period To be accomplished at intervals not to exceed 150 hours time in service or six months, whichever occurs first. Inspection "B" Period To be accomplished at intervals not to exceed 1000 hours time in service or twelve months, whichever occurs first.
Effective date ____________________ Page 2 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL FAN JET FALCON-10 Inspection "C" Period To be accomplished at intervals not to exceed 2,800 hours time in service or four years, whichever occurs first. Inspection "2C" Period To be accomplished at intervals not to exceed 5,600 hours time in service or eight years, whichever occurs first. Special Inspections The frequency and procedure for performing special inspections will be accomplished as specified in the operator's maintenance
manual. Overhaul and inspection/check period time limitations specified in hours and calendar time are maximum limits of whichever occurs first. ** Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect."
* NOTE (1) To be discarded. * NOTE (2) On coupling unit G. * NOTE (3) For servicing of extinguisher bottles, see CFR 49, Part 173.34(e).
* NOTE (4) For servicing of extinguisher, see CFR 49, Part 173.34(e) 11, 14, and 15. * NOTE (5) See GARRETT maintenance manual. * NOTE (6) Included in SECAN nozzle assembly. * NOTE (7) For servicing of oxygen cylinders, see CFR 49, Part 173.34(e) 13. Page 3 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON-10 OVERHAUL HOURS/YRS. AIR CONDITIONING, CHAPTER 21 Pressure reducing valve Replacement of diaphragm Air conditioning electrovalve Replacement of brushes Pressurization regulating valves Check of removed diaphragm Safety valve INSPECTION AND CHECK PERIOD A B C 2C OTHER
OC OC 2800/4 yrs.
X X
X X
X X FC
2800 hrs. 1400 hrs.
X I/C, OP
2800/4 yrs. 2000/2 yrs. 2800/4 yrs.
X I/C
Check of removed diaphragm
2000/2 yrs. X X X
I/C
Altitude pressure switch OC Calibration 2800/4 yrs. Freon compressor motor Check of brushes Blower Replacement of brushes Freon heat-exchanger blower Replacement of brushes Replacement of ball bearings 5600 1000/1 yr. OC 5600/4 yrs.
CAL X X X I/C, OP X X X *NOTE (6) I/C, OP
OC 1000/1 yr. 2800/4 yrs.
X OP OP
Temperature regulating valve OC Replacement of brushes; 2800/4 yrs. check of actuator condition.
X I/C, OP
AUTO PILOT, CHAPTER 22 To be determined by assigned inspector.
OC
COMMUNICATIONS, CHAPTER 23 To be determined by assigned inspector.
OC
Effective date ____________________ Page 4 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON-10 OVERHAUL HOURS/YRS. ELECTRICAL POWER, INSPECTION AND CHECK PERIOD A B C 2C OTHER
CHAPTER 24 Battery Removal for servicing
OC OC 2 mos.
X X
X X
X X
X X S
Starter-generator 1500 hrs. Check of brush wear 300 hrs. and slip ring condition Battery Blower Check of brushes OC 5600/8 yrs. X
X I/C, OP
X I/C, OP
EQUIPMENT FURNISHINGS, CHAPTER 25 To be determined by assigned inspector. Shoulder Harness & Harness Reels
OC
OC
FIRE PROTECTION, CHAPTER 26
OC
Freon extinguisher bottle **5 yrs. Weighing 1 yr. Replacement of squibs 2 yrs. CO2 extinguisher Weighing **5 yrs. 6 mos.
X X X X X
X X X X X
X X X X X
* NOTE (3) I/C I/C * NOTE (4) I/C
FLIGHT CONTROLS, CHAPTER 27
OC
X X
X X FC/S 2800/4 yrs
Elevator servo-control 8 yrs. Check of travel speed and check for leakage on stop; Lubrication of bearings Rudder servo-control 8 yrs. Check of travel speed and check for leakage on stop; Lubrication of bearings
X FC/S 2800/4 yrs
Effective date ____________________ Page 5 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON-10 OVERHAUL HOURS/YRS. FLIGHT CONTROLS, CHAPTER 27 (Cont'd) Aileron servo-control 8 yrs. RH side LH side Check of travel speed and check for leakage on stop; Lubrication of bearings. X X INSPECTION AND CHECK PERIOD A B C 2C OTHER
FC/S 2800/4 yrs.
Trim jack (rudder and aileron) 10 yrs. Check of axial clearance, travel and electric motor (brushes, insulation) Trim control box 10 yrs. X
X FC 2800/4 yrs.
FC 1000/1 yr.
Main AFS Internal lubrication and check of radial clearance. Secondary AFS (aileron)
OC
X FC/S 2800/4 yrs.
10 yrs.
I/C, S 2800/4 yrs.
AMEDEE COUPLING Measurement of gear teeth meshing play; Lubrication Pressure Relief Valves Anti-gust valve
OC
X FC, S 2800/4 yrs.
8 yrs. 8 yrs. X
X X
X X
X X
FC, 1000/1 yr. FC,
150 Main AFS Internal lubrication and check of radial clearance. Secondary AFS (rudder) Internal lubrication and check of radial clearance. Main AFS Internal lubrication and check of radial clearance. OC X X X FC, S 2800/4 yrs.
OC
X FC, S 2800/4 yrs.
OC
X FC, S 2800/4 yrs.
Effective date ____________________ Page 6 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON-10 OVERHAUL INSPECTION AND CHECK PERIOD
HOURS/YRS. FLIGHT CONTROLS, CHAPTER 27 (Cont'd) Rudder Linear ARTHUR Jack
2C
OTHER
8 yrs.
FC, S 1000/1 yr. I/C, S 2800/4 yrs. OP 2800/4 yrs.
Secondary AFS (elevator) 10 yrs.
Electrical ARTHUR Jack 3000 hrs. Check of motor (brushes, insulation, motor stop overrun) Electrical stabilizer jack 3000 hrs. Check of motor (brushes, insulation)
OP 2800/4 yrs.
Potentiometer box
10 yrs.
FC 1000/1 yr. FC 1000/1 yr. FC 1000/1 yr. FC 1000/1 yr. FC, S 1000/1 yr. FC 1000/1 yr. FC 1000/1 yr.
Airbrake jack
8 yrs.
Airbrake distributor
8 yrs.
Microswitch box
2800 hrs.
Switches Stabilizer Trim OC
Reduction gear motor
2400 hrs.
Screw jacks LH outboard jack RH outboard jack Inboard jack Inboard jack Slat distributor
2400 hrs.
8 yrs.
FC 1000/1 yr
Effective date ____________________
Page 7 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON-10 OVERHAUL HOURS/YRS. FLIGHT CONTROLS, CHAPTER 27 (Cont'd) Stand-by slat distributor INSPECTION AND CHECK PERIOD A B C 2C OTHER
8 yrs.
FC 1000/1 yr. FC
Slat jacks
8 yrs.
1000/1 yr. Slat jacks 8 yrs. X X X FC 1000/1 yr. FC 1000/1 yr.
Slat jacks
8 yrs.
Stand-by outboard slat jacks
8 yrs.
FC 1000/1 yr. X FC 1000/1 yr.
Yaw damper jack
8 yrs.
FUEL, CHAPTER 28 Booster pump
OC OC
X X
X X
X X FC 2800/4 yrs. OP OP
Replacement of brushes 1200 hrs. Replacement of bearings 2400 hrs. LP crossfeed valve actuator Check of brushes and slip ring Pressure switch Check of calibration
OC
*NOTE (2) OP, 2800/4 yrs.
OC
X CAL. 2800/4 yrs.
Indicator
2800 hrs.
OP
1000/1 yr.
HYDRAULIC POWER, CHAPTER 29
OC
Pressurization reducing valves OC Replacement of diaphragm
X FC, 2800/4 yrs.
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON-10 OVERHAUL HOURS/YRS. HYDRAULIC POWER, CHAPTER 29 (Cont'd) Pressure switch Check of calibration OC X X X CAL. 2800/4 yrs. 2400 hrs. X X X OP 1000/1 yr. OP 1000/1 yr. CAL. 2800/4 yrs. CAL. 2800/4 yrs. INSPECTION AND CHECK PERIOD A B C 2C OTHER
Hydraulic pump
Electropump
4800 hrs.
Pressure switch
OC
Pressure transmitter
OC
ICE AND RAIN PROTECTION, CHAPTER 30 OC Wing anti-icing air valve
2800 hrs.
OP, 1000/1 yr. FC, 1000/1 yr.
Windshield wiper
OC
Servicing Anti-icing valve 2800 hrs. X X X
S, 5600/8 yrs. OP, 1000/1 yr.
INSTRUMENTS, CHAPTER 31 To be determined by assigned inspector.
OC
LANDING GEAR, CHAPTER 32 OC
Pressure switch
OC
CAL. 2800/4 yrs.
Main gear struts
5600 hrs.
Effective date ________________ Page 9 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON-10 OVERHAUL HOURS/YRS. LANDING GEAR, CHAPTER 32 (Cont'd) Ball joint bearings Front Rear Main shock strut Actuating cylinder assembly LH side RH side Nose gear Actuating cylinder assembly Pressure reducing solenoid valve 5600 hrs. X X X X INSPECTION AND CHECK PERIOD A B C 2C OTHER
5600 hrs.
5600 hrs.
5600 hrs.
5600 hrs.
4800 hrs.
Main gear wheel OC Visual inspection, lubrication of bearings. Eddy current or ultra sonic inspection.
X At each wheel change 1500 hrs., then at each tire change.
Nose gear wheel OC Visual inspection, lubrication of bearings. Eddy current or ultra sonic inspection.
X At each wheel change 2800 hrs., then at each tire change.
Servo-valve
3600 hrs.
FC 1000/1 yr. CAL., 2800/4 yrs.
Anti-skid speed sensor
OC
LIGHTS, CHAPTER 33 Anti-collision light Check of motor
OC OC
X X
X X
X X OP, 2800/4 yrs.
Effective date ____________________ Page 10 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON-10 OVERHAUL HOURS/YRS. NAVIGATION, CHAPTER 34 To be determined by assigned inspector. Encoder altimeter Altimeter OC INSPECTION AND CHECK PERIOD A B C 2C OTHER X X X X
OC OC
X X
X X
X X
CAL/2 yrs. CAL/2 yrs. PER IDC Overhaul
Manual. Mach Meter OC X X X CAL/2 yrs. PER IDC Overhaul
Manual. Overspeed warning device OC X X X CAL/2 yrs
OXYGEN, CHAPTER 35 Oxygen cylinder
OC **3 yrs.
X X
X X
X X
X X S Service life 15 yrs * NOTE (7) CAL., 2800/4 yrs. FC, 1000/1 yr.
Pressure reducing valve
OC
X X
X X
X X
Altitude sensitive valve 4 yrs.
PNEUMATIC, CHAPTER 36 (P2) Unit
OC 2400 hrs.
X X
X X
X X
X X I/C, 150/6 mos.
HP isolation pneumatic valve
2800 hrs.
I/C, 150/6 mos.
DOORS, CHAPTER 52 OC Inspect areas in accordance with Falcon-10 Maintenance Manual.
Effective date ____________________ Page 11 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON-10 OVERHAUL HOURS/YRS. INSPECTION AND CHECK PERIOD A B C 2C OTHER
FUSELAGE, CHAPTER 53 Inspect areas in
OC
accordance with Falcon-10 Maintenance Manual.
NACELLES, CHAPTER 54 OC Inspect areas in accordance with Falcon-10 Maintenance Manual.
STABILIZERS, CHAPTER 55 OC Inspect areas in accordance with Falcon-10 Maintenance Manual.
WINDOWS, CHAPTER 56 OC Inspect areas in accordance with Falcon-10 Maintenance Manual.
WINGS, CHAPTER 57 OC Inspect areas in accordance with Falcon-10 Maintenance Manual.
ENGINE, CHAPTER 72 Service, inspection and overhaul life limits to be in accordance with Garrett Air Research Service Bulletins TFE731-72-3001 and TFE-731-72-3002.
OC
X * NOTE (5)
ENGINE CONTROLS, CHAPTER 76 Power control mechanical linkage
OC
4000 hrs.
* NOTE (1) Scrap S, 1000/1 yr.
Effective date ____________________
Page 12 of 12 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE FAN JET FALCON-10 OVERHAUL HOURS/YRS. ENGINE CONTROLS, CHAPTER 76 (Cont'd) Power control linkage OC (cable and box assembly) LH side RH side Lubrication of bearings and cable. X X X X IC/S INSPECTION AND CHECK PERIOD A B C 2C OTHER
1000/1 yr.
OIL, CHAPTER 79 Oil pressure switch
OC OC
X X
X X
X X CAL. 2800/4 yrs.
Effective date ____________________ ------------------------------------------------------------------------------------------------------------------------------FIGURE 42. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE GATES LEARJET MODELS 35/36 Form Approved UNITED STATES OF AMERICA OMB. No. 04-R0075 DEPARTMENT OF TRANSPORTATION FEDERAL AVIATION ADMINISTRATION WASHINGTON PART D Preface Page 1 of 1 OPERATIONS SPECIFICATIONS PREFACE PAGE AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 Irrespective of the type of operation to be conducted by ABC
Airlines, the continuous airworthiness and inspection program limitations which are described and specified in these Operations Specifications shall be applicable to all ABC Airlines aircraft listed and authorized for use under Federal Aviation Regulations Part _____. ABC Airlines shall provide in its currently effective Maintenance Manual a comprehensive program necessary to fulfill the responsibility to maintain the aircraft in an airworthy condition in accordance with the applicable Federal Aviation Regulations and standards prescribed and approved by the Administrator. Aircraft shall not be utilized in air carrier _____ operations unless: a. The aircraft and its component parts, accessories, and appliances are maintained in an airworthy condition in accordance with the schedule of maintenance and inspection procedures and functions set forth in the operator's maintenance manual. OC "on condition" items will be maintained in continuous airworthiness condition by periodic and progressive inspections, checks, services, repair, and/or preventive maintenance and shall be appropriately described in the operator's maintenance manual. Parts or subcomponents, not listed below, will be checked, inspected, and/or overhauled at the same time limits specified for the component or accessory to which such parts or subcomponents are related.
b.
c.
AVIONICS SYSTEMS. The term "system" means all those interdependent subassemblies, component parts, etc., necessary for the proper functioning of the system as a whole. The term "Bench Check" includes calibration, if necessary, to return the unit to service in accordance with the manufacturer's procedures. Abbreviations used in the maintenance specifications are defined as follows: FC BC EO EC OC HYD C SI Indicates Indicates Indicates Indicates Indicates Indicates Indicates Indicates "Functional Check" "Bench Check" "Engine Overhaul" "Engine Change" "On Condition" "Hydrostatic Test" "Calibration" "Special Inspections"
ESV - Indicates "Engine Shop Visit"
HR - Indicates "Hours" MO - indicates "Months" YRS - Indicates "Years"
Effective date ____________________ Page 1 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 Maintenance and inspections shall be accomplished in accordance with the applicable procedures as listed in ABC Airlines Maintenance Manual. #1 insp. shall be accomplished prior to the originating flight from a maintenance base each day. In the event the aircraft is away from a station where qualified maintenance personnel are not available, the #1 inspection shall be accomplished prior to exceeding 20 hours time in service or seven days, whichever comes first. #2 insp. shall be accomplished at basic intervals of 75 hours times in service and shall be repeated each 75 hours time in service after a #3 or #4 inspection has been accomplished. #3 insp. shall be accomplished at intervals not to exceed 150 hours time in service. #4 insp. shall be accomplished at intervals not to exceed 300 hours time in service. Te inspection cycle #2, #3, #2, #4, #2, #3, etc., shall be repeated in this sequence. In addition to the #1, #2, #3, #4 inspections there are (other) inspections required. These inspections are explained in the notes below or are self-explanatory. Overhaul times listed in hours, years and cycles are maximum limits, whichever comes first. Time replacement items must be replaced where "replace" is indicated. ESV - Engine Shop Visit. The engine shop visit shall be
accomplished at five hundred hours (500) time in service in accordance with Airesearch TFE 731-72 maintenance manual. NOTE 1: Replace engine elements having service life limits as
established in Airesearch Service Bulletin TFE 731-72-3001, Revision #4, dated 2-28-75 and AD 75-05-12 pertaining to Airesearch Manufacturing Company. NOTE 2: Replace structural components at replacement lives shown in FAA approved Learjet Report 26-S47. These replacement lives are also shown in the Learjet Model 35 Maintenance Manual (ref. Type Data Sheet No. ATOCE under "Equipment").
Effective date
_______________________ Page 2 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 OVERHAUL HOURS OR YEARS INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
Chapter 21 - Air Conditioning Air Conditioning System Valve, Bleed Air Check Valve, Flow Control Valve, Hot Air Bypass Heat Exchanger Valve, Ram Air Check Indicator, Temp Control Heater, Cabin Auxiliary Selector, Temperature Unit, Temperature Control Sensor, Cabin Temperature Thermostat, Hi Limit Sensor, Duct Temperature Sensor, Cabin Skin Temperature Compressor, Freon Motor, Compressor Condensor Dehydrator Switch, Refrig. Pressure Evaporator
OC 6,000 4,000 6,000 6,000 6,000 6,000 6,000 6,000 OC OC OC OC OC 3,600 6,000 10,000 10,000 6,000 10,000
10 4 10 10 10 10 10 10
3 10 10 10 10 10
X X
X X
X X X X X X X X X X X X X X X X X X X X
Blower, Cabin Fan, Cockpit Cooling Valve, Expansion Valve, Cabin Air Exhaust Valve, Diff Press. Relief Pump, Pressurization Jet Module, Pressurization
2,400 2,400 6,000 4,000 6,000 6,000 6,000
4 4 8 4 10 10 10
X X X X X X FC @
Limiter, Cabin Altitude Valve, Cabin Safety Aneroid, Cabin Press. Warning Aneroid, Cabin Pressurization Indicator, Cabin Temperature
OC 4,000 OC OC OC
1200 hr X X X FC @ 1200 hr X FC @ 1200 hr X
Effective date _______________________ Page 3 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 OVERHAUL HOURS OR YEARS Chapter 22 - Auto Pilot Auto Pilot System Controller, Autopilot Computer/Controller, Yaw Sensor, Air Data Computer, Autopilot Accelerator, Lateral Indicator, Yaw Damper Capstan, Servos Actuator, Servo Computer, Mach Trim Followup, Mach Trim Rate Gyro Box, Flt. Direct Interface INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
OC OC OC OC OC OC OC OC OC OC OC OC OC
X X X X X BC @ 900 hr X X X SI @ 600 hr X SI @ 600 hr X X X X
Chapter 23- Communications To be determined by assigned inspector.
OC
Effective date _______________________ Page 4 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE
ABC AIRLINES LEAR 35/36 OVERHAUL HOURS OR YEARS Chapter 24 - Electrical Power Electrical Power System Inverter, Primary Sensor, AC Overload Relay, AC Power Autotransformer Inverter, Secondary Box, AC Parallel Control Voltmeter, AC Generator Regulator, Gen. Voltage Sensor, Gen. Overload Relay, Gen. Feeder Bus Ammeter, Generator Box, Generator Control Voltmeter, DC Battery Relay, Battery Switch, Batt. Hi Lim. Temp. Sensor, Batt. Temp. Indicator, Battery Temp. Battery, Emergency Light Receptacle, External Power Relay, External Power Chapter 25 - Equipment/ Furnishings Equipment & Furnishings Seat, Crew Seat, Passenger INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC
X X
X X X X X X X X
X X X X X X X X
X X
X X X X X X X X X
X X
X X X X X X X X X X X X X X X X X X X X X X X
OC OC OC
X X X
X X X
X X X
Belt Harness/Reel Shlder Life Vests Drag Chute
OC OC 24 mo. OC
X X X
X X X
X X X X
Effective date _______________________ Page 5 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36
OVERHAUL HOURS OR YEARS Chapter 26 - Fire Protection Fire Protection System Sphere, Fire Extinguisher (ICC/DOT - 4DA) Cartridges, Explosive, Fire Exting. Valve, Fire Ext. 2 Way Ck Element, Sensor Control Unit, Fire Detector Engine, Fire Detector System Extinguisher, Portable (6BC Dry Chemical)
INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
OC 5 yrs. ** 3 yrs. OC OC OC OC OC
X X
X X
X X
X FC @ 600 hr X X
X X X X X X X X
X X X X X
X FC @ 600 hr X X X X
** Inspections, Hydrostatic Test, and Life Limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. Chapter 27 - Flight Controls Flight Controls Aileron Drive Assy, Aileron Bolt, Ail. Drive Yoke Bolt, Ail. Hinge Tab, Aileron Trim Actuator, Aileron Trim Tab
OC NOTE 2 NOTE NOTE NOTE NOTE OC 2 2 2 2
X X X X X X X
X X X X X X X
X X
X X SI @ 600 hr X X X X X FC @ 600 hr
Potentiometer, Ail. Trim Tab, Aileron Balance Wheel, Control Column, Control Cables, Flight Control Indicator, Ail. Trim Pos. Rudder Hinges, Rudder Supports, Rudder Sector, Rudder Servo Tab, Rudder Actuator, Rudder Trim Tab Potentiometer, Rudder Trim
OC NOTE 2 20,000 20,000 NOTE 2 OC NOTE 2 NOTE 2 NOTE 2 OC NOTE 2 OC OC X
X X
X X X X X X X X X
X X
X FC @ hr X X X X X FC @ hr X SI @ hr X X X X X FC @ 1200 X FC @
600
600 600
hr
Indicator, Rudder Trim Pos.
OC
1200 hr X FC @ 1200 hr
Effective date _______________________ Page 6 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 OVERHAUL HOURS OR YEARS Chapter 27 - continued Elevator Downspring Assy, Elevator Stabilizer, Horizontal Hinge Pin, Horizontal Stabilizer Actuator, Horizontal Stabilizer Bolt, Stabilizer Actuator Attach Indicator, Horizontal INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
NOTE 2 OC NOTE 2 NOTE 2 OC NOTE 2 OC X
X X X
X X X
X SI hr X SI hr X SI hr SI hr SI hr X FC
@ 600 @ 600
@ 600 @ 600 @ 600 @ 600
Stabilizer Posi Flap Assembly Actuator, Flap Support, Flap Track, Flap Bushings, Flap Roller Valve, Flap Control Bolts, Wing Flap Selector Restrictor, Flap Valve, Flap Press, Relief Indicator, Flap Position Potentiometer, Flap Position Switch, Flap Airspeed Spoiler, Assembly Actuator Fitting & Bolts Spoiler Arm, Spoiler Actuator Brackets, Spoiler 1/4 Bolt, Spoiler Act Arm 5/16 Bolt, Spoiler Act Arm
hr NOTE 2 OC NOTE 2 NOTE 2 1,200 OC NOTE 2 OC OC OC OC OC 3,600 NOTE 2 NOTE 2 2,400 NOTE 2 NOTE 2 X X X X X X X X X X X X X X X X X X X X X X X
X X X X
X X X X
X X
X X
Switch, Spoiler Down/Lock 1/4 Bolt, Spoiler Hinge 5/16 Bolt, Spoiler Hinge Switch, Spoiler Limit Followup, Spoiler Followup, Aileron Aug.-Ail. Valve, Spoiler Servo Valve, Spoiler Control Valve, Spoiler Solenoid Restrictor Computer Amp. Spoiler
OC NOTE 2 NOTE 2 OC OC OC OC OC OC OC
X X X
X X X
X X X X X X X X X X
Effective date ____________________ Page 7 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 OVERHAUL HOURS OR YEARS Chapter 27 - continued Filter, Spoiler INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
300
Computer/Amp. Stall Warning Transducer, Angle of Attack Bias Box, Stall Warning Shaker, Control Column Accelerometer, Stall Warning Indicator, Angle of Attack Cutout, Stall Warning Acceler. Chapter 28 - Fuel Fuel System Pump, Jet Valve, Tank Vent Ck. Valve, Tank Jettison Tank, Tip Pump, Boost (Standby) Switch, Wing Float Valve, Crossflow Shutoff Valve, Fuselage Transfer Shutoff Valve, Wing Press. Relief Valve, Wing Vacuum Relief
OC OC OC OC OC OC OC
X X
X X X X X X X
OC OC 10,000 10 6,000 10 20,000 8,000 10,000 10 10,000 10 10,000 10 10,000 10 10,000 10 X X
X X X FC @600 hr
X X
X X
X X FC @ 600 hr
X X
X X
X X
X X X FC @ 600
hr Cell, Fuselage Fuel Switch, Fuselage Tank Trans. Pres. Switch, Fuselage Tank Float Valve, Fuel Shutoff Valve, Motive Flow PC Board, Fuel Board Probe, Fuselage & Wing Indicator, Fuel Quantity Hoses, Engine Nacelle Hoses, Aircraft System 6,000 10 6,000 10 10,000 10,000 10,000 10,000 10 10 10 10 X X X X X X X X X X X X X X X X C @ 600 hr X C @ 600 hr X C @ 600 hr X X
10,000 10 10,000 10 2,400 6,000 10
Effective date ____________________ Page 8 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36
OVERHAUL HOURS OR YEARS Chapter 29 - Hydraulic Power Hydraulic Power System Reservoir, Hydraulic Valve, Hydraulic Shutoff Pump, Engine Hydraulic Accumulator, Hydraulic Valve, Engine Hydraulic Press. Ck. Valve, Hydraulic Reserv. Press. Relief Valve, Hydraulic System Relief Valve, Emergency Air Indicator, Hydraulic Pressure Pump, Auxiliary Electric Regulator, Reservoir, Pressure Hoses, Engine Nacelle Hoses, (all other except landing gear system)
INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
OC 20,000 6,000 10 EC 10,000 10 OC OC 6,000 10 OC OC OC OC 2,400 6,000
X X X X X
X X X X X
X X X X X X X X FC @ 600 hr
X X
X X X
X X X
X X X X X
Chapter 30, Ice and Rain Protection Ice and Rain Protection Regulator, Press. Anti-Ice Thermostat, Wing Anti-Ice Indicator, Temperature Anti-Ice Valve, Nacelle Anti-Ice Shutoff Valve, Defrost Pressure Regulator Tank, Alcohol Anti-Ice Pump, Motor Driven Anti-Ice Filter, Alcohol Anti-Ice Valve, Alcohol Pressure Relief Pitot/Static System Heater Chapter 31 - Instruments Instruments System Clock Unit, Aural Warning
OC OC OC OC OC OC OC OC OC OC OC X X X X
OC OC OC
X X
X X X
X X X
X SI @ 600 hr X X
Flight Recorder
2,000
Effective date ____________________ Page 9 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 OVERHAUL HOURS OR YEARS Chapter 32 - Landing Gear Landing Gear System Strut, Main Gear Shock Actuator, Main Gear Valve, Shuttle Gear Actuator Actuator, Door Valve, Shuttle Gear Door Arm, Main Gear Strut Torq. Strut, Nose Gear Actuator, Nose Gear Valve, Nose Gear Priority Valve, Shuttle, Nose Gear INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
OC NOTE 2 NOTE 2 OC OC OC OC NOTE 2 NOTE 2 OC OC
X X X FC @ 600 hr X X X X X X FC @ 600
X X
X X
hr Actuator, Nose Gear Upltch. Valve, Gear Selector Valve, Gear Door Sequence Valve, Emergency Air Shuttle Bottle, Emergency Air (ICC/DOT) Type D-16 Indicator, Emergency Air Valve, Emergency Gear Extend Valve, Emerency Brake Wheel, Wheel, Valve, Valve, Brake Main Gear Nose Power Brake Brake Shuttle OC OC OC OC X X X FC @ 600 hr X X X X X X FC @ 600 hr FC @ 600 hr X X X X X X X X X X X FC @ 600 hr X X X X
3 yrs.** OC OC OC 2,500 OC OC OC OC
Valve, Anti-Skid Control Box, Anti-Skid Computer/Amp, Nose Steer Actuator, Nose Wheel Steer Servo, Nose Steering Followup, Rudder Pedal
OC OC OC 3,000 OC OC
X FC @ 600 hr X FC @ 600 hr X X X X
** Inspections, Hydrostatic Test, and Life Limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect.
Effective date ____________________ Page 10 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 OVERHAUL HOURS OR YEARS Chapter 33 - Lights Light System Control Box, Warning Light Light, Landing/Taxi Light, Strobe INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
OC OC OC OC
X X X
X X X
X X X
X X X X
Power Sup. Strobe Light Dim Assembly, Light Transformer, Cold Cathode Lights, Emergency (Interior and Exterior) Chapter 34 - Navigation To be determined by assigned inspector.
OC OC OC OC
X X X X
OC
Effective date ____________________ Page 11 of 13 OPERATIONS SPECIFICATIONS
AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 OVERHAUL HOURS OR YEARS INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
Chapter 35 - Oxygen Oxygen System OC X NOTE 3 Detector, Flow OC X Cylinder, Pressure Oxygen X (ICC/DOT) 3AA 5 yrs.* Switch, Oxygen Aneroid OC X Valve, Lanyard Actuated OC X Mask, Oxygen OC X Indicator, Oxygen Pressure OC X X Valve, Manual Aneroid Bypass OC X Valve, Oxygen Solenoid OC X Valve, Manual Pass. Oxygen OC X * Inspections, Hydrostatic Test, and Life Limits will be accomplished as set forth in Part 173, Chapter 1, Subtitle B of CFR 49 currently in effect. NOTE 3: Conduct a special functional check of the passenger oxygen system every 2,000 to 3,000 hours by simulating a cabin pressure of 14,000 to 15,000 feet altitude and checking the oxygen flow at each passenger mask. Chapter 36 - Pneumatic Pneumatic System Valve, Shutoff/Pressure Reg. Thermoswitch, Pneumatic System Chapter 52 - Doors
OC OC OC
X X X
Door, Cabin Assembly Actuator, Cabin Door Lock Door, Emergency Chapter 53 - Fuselage Fuselage Fwd Cabin Cockpit Tail Cone
OC OC OC
X X
X X
X X X
OC OC OC OC
X X X X
X X X X
X X X X
X SI hr X SI hr X SI hr X SI hr
@ 600 @ 600 @ 600 @ 600
Fuselage Aft
OC
X SI @ 600 hr
Chapter 54 - Nacelles/Pylons Nacelle/Pylon Mount, Engine Fwd & Aft Mount, Bolts
OC NOTE 2 NOTE 2
X X X
X X X
X SI @ 600 hr X SI @ 600 hr X SI @ 600 hr
Effective date ____________________ Page 12 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 OVERHAUL HOURS OR YEARS Chapter 55 - Stabilizers Empennage Hinge Assembly, Vertical Stabil. Chapter 56 - Windows Windshield Window, Cabin INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
OC NOTE 2
X X
X X
X X SI @ 600 hr
OC OC
X X
X X
X X
X X SI @NOTE 4
Chapter 57 - Wings Wing
OC
X SI @NOTE 4
Wing Structure
OC
SI @NOTE 4
Chapter 71 - Power Plant Fwd. & Aft Support Shock Mounts and Bolts Chapter 72 - Engine Engine
NOTE 2
ESV
NOTE 1
Chapter 73 - Engine Fuel & Control Engine Fuel & Control System Control Assy. Fuel Pump, Fuel Valve, Flow Divider/Drain Cooler, Fuel/Oil Engine Computer, Fuel Control Valve, Surge Bleed Valve, Solenoid Control Transmitter, Fuel Flow Indicator, Dual Fuel Flow Chapter 74 - Ignition Ignition System Ignition Unit Plug, Ignitor
OC EC EC EC EC OC EC EC EC OC
X X X X X X X X X X
X X X X X X X X X X
X X X X X X X X X X
OC OC OC
X X
X X X
NOTE 4: The Special Inspection (SI) at 6,000 hours for systems 56 and 57 is a major inspection requiring performance in accordance with the Gates Learjet Model 35 Maintenance Manual. It involves demating the wing from the fuselage and includes numerous NDT procedures.
Effective date ____________________ Page 13 of 13 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE ABC AIRLINES LEAR 35/36 OVERHAUL HOURS OR YEARS Chapter 75 - Air Sensor, Inlet Press/Temp Engine INSPECTION AND CHECK PERIOD #1 #2 #3 #4 OTHER
EC
Chapter 76 - Engine Controls Engine Control System Engine Control, Cables & Linkage Chapter 77 - Engine Indicating
OC OC
X X
X X
Engine Indicating System Transducer, Engine Harness, ITT Thermocouple Engine Indicator, ITT Engine Indicator, N1 & N2 Engine Chapter 79 - Engine Oil Oil System Tank, Oil Valve, Pressure Breather Cooler, Oil Valve, Oil Temperature Switch, Oil Pressure Transmitter, Oil Pressure Bulb, Oil Temperature Indicator, Oil Temperature Indicator, Dual Oil Pressure Chapter 80 - Starting Starting System Starter, Engine Start Timer, Resistance Assembly Start Timer Relay
OC EC EC OC OC
X X X
X X X
X X X X X
OC EC EC EC EC EC OC EC OC OC
X X X
X X X X X X X X X
X X X X X
X X X X X X X X X X
OC OC OC OC
X X X X
X X X X
Effective date ____________________ ------------------------------------------------------------------------------------------------------------------------------* FIGURE 43. OPERATIONS SPECIFICATIONS, AIRCRAFT MAINTENANCE - SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD 262A AND 262A/M-298 Form Approved. OMB. No. 04-R0075. UNITED STATES OF AMERICA DEPARTMENT OF TRANSPORTATION FEDERAL AVIATION ADMINISTRATION WASHINGTON OPERATIONS SPECIFICATIONS Preface Page Page 1 of 3
AIRCRAFT MAINTENANCE - PREFACE PAGE GENERAL
SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A Irrespective of the type of operation to be conducted by (name of operator) the continuous airworthiness and inspection program limitations which are described and specified in these Operations Specifications shall be applicable to all (name of operator) aircraft listed and authorized for use under Federal Aviation Regulations 135.2 or 121 as the case may be. The operator shall provide in its currently effective Maintenance Manual a comprehensive maintenance program necessary to fulfill its responsibility to maintain the aircraft in an airworthy condition in accordance with applicable Federal Aviation Regulations and standards prescribed and approved by the Administrator. The aircraft and its component parts, accessories and appliances shall be maintained in an airworthy condition in accordance with the maximum time limits hereinafter set forth for the accomplishment of the overhaul, periodic inspections and routine checks of the aircraft and its component parts, accessories and appliances. "On Condition" items will be maintained in a continuous airworthy condition by periodic and progressive inspections, checks, services, repair and/or preventive maintenance and shall be appropriately described in the operator's Maintenance Manual. Parts or subcomponents not listed herein will be checked, inspected and/or overhauled at the same time limitations specified for the component or accessory to which such parts or subcomponents are related or at the time period indicated for the ATA subchapter heading.
Effective date ____________________ Preface Page Page 2 of 3 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE--PREFACE PAGE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A Checks, Inspections and Overhaul Time Limits All inspections, checks and maintenance shall be accomplished in
accordance with the applicable procedures as listed in the (name of operator) Maintenance Manual. The following four levels of inspection are defined and detailed in the appropriate section of the (name of operator) Maintenance Manual. L = Line Service Inspection to be performed at the first regular maintenance facility reached during each day the aircraft is used. Pre Flight Inspection to be performed at intervals not to exceed 25 hours of aircraft time in service or 5 calendar days. Periodic Inspection to be performed at intervals not to exceed 400 hours of aircraft time in service. Basic Inspection Period to be performed at intervals not to exceed 4,000 hours of aircraft time in service.
PF
* P
* BIP
* NOTE 1: Operators having utilization of less than 1,200 hours per year may be required to institute calendar controlled inspections in lieu of the flight hours noted herein.
Effective date ____________________ Preface Page Page 3 of 3 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE--PREFACE PAGE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A Special Inspections The frequency and procedure for performing special inspections will be accomplished as specified in the (name of operator) Maintenance Manual. A double asterisk (**) indicates "Inspections, hydrostatic test, and life limits will be accomplished as set forth in Part 173,
Chapter 1, Subtitle B of CFR 49 currently in effect. For foreign manufactured containers identify, retire and test per manufacturer's technical data currently in effect. Abbreviations used in the Nord 262A Operations Specification Aircraft Maintenance are defined as follows: OC = On Condition. [For the definition of On Condition, refer to Advisory Circular AC121-1A.] Calibration check. Testing for compliance with established standards and readjustment for tolerances as necessary. May be performed with unit installed or removed with proper test equipment. Functional Check. A qualitative check of a component, assembly or system to determine that it is operating in a normal and intended manner. Does not require quantitative values and is usually accomplished without removal from aircraft. Annual Functional Checks shall be performed during the 90-day period preceding the season of maximum system usage. BC = Bench Check. The removal of a unit from its position on the aircraft, engine or assembly and its routing to a shop for a thorough inspection, check of its performance and compliance with tolerances as prescribed for any and all of its functions. This check shall include minor adjustments, markings and lubrication. Engine Overhaul. Engine Change.
CALIB
FC
E.O. E.O.
= =
Effective date _____________________
Page 1 of 16 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE
SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A O/H Air Conditioning System - Chapter 21 24,000 L X PF X P X BIP X OTHER
Check valve, elect. panel cooling O.C. Check valve, emerg. ventilation O.C. Check valve, P2 regulation O.C. Check valve, P2 O.C. Check valve, water separator O.C. Check valve, engine isolation O.C. Check valve, turbo cooler O.C. Filter, P2 regulation O.C. Filter, control air O.C. Indicator, cabin rate of climb 8,000 Indicator, cabin temp. O.C. Indicator, differential press. & altitude 12,000 Regulator, manual pressurization O.C. Regulator, altitude O.C. Selector, temperature O.C. Switch, altitude 8,000 Switch, differential pressure 8,000 Temperature probe, cabin O.C. Thermostat, cabin O.C. Thermostat, controllable O.C. Thermostat, overtemp warning 4,000 Timer, pressurization valve 4,000 Turbo cooler & heat exchanger 1,400 Valve, depressurization 8,000 Valve, hot air control O.C. Valve, emergency ventilation 8,000 Valve, cockpit window defog O.C. Valve, mixing turbine air 8,000 Valve, outflow 4,000 Valve, outflow & overpressure relief 4,000 Valve, press. distribution 8,000 Valve, pressure regulating 8,000 Valve, P2 bleed shutoff 8,000 Valve, selector O.C. Water separator O.C.
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X F/C @ BIP
X Calib @ BIP F/C @ BIP
X X X X X X X X
X X X X Clean @ 2P
X X X X X
Clean @ P
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A Communications - Chapter 23 The maintenance program (overhaul and inspection) for this chapter is to be established in coordination with the assigned Inspector. Electrical System - Chapter 24 AC protection unit Ammeter Alternator
24,000 2,500 O.C. 2,000
X X
X X X X
Calib @ BIP Check brushes @ 1,000 hours lube drive spline per SL 72-6.
Battery Circuit breakers Inverters, standby & normal
O.C. O.C. 2,000
X X X
X X X
Clean & check brushes @ 500 hours. X X X X X X X
Relay, reverse current Relay, alternator connect Relay, AC transfer Relay, ground power Relay, polarized Overvoltage cut out Switches Transformers Voltage regulator, AC Voltage regulator, DC
8,000 O.C. O.C. O.C. 8,000 8,000 O.C. O.C. 2,500 1,500
X X X X X X X
X X X X X X X X X
Voltmeter, AC & DC Sensor, battery temp. Equipment & Furnishings - Chapter 25
O.C. O.C.
X X
Calib @ BIP
24,000
Cockpit seats Passenger seats Fire Protection System - Chapter 26 Extinguisher, engine **
O.C. O.C.
X X
X X
X X
24,000 O.C.
X X
X X
X X
X X Continuity Check @ BIP or 2 yrs. max.
Extinguisher, engine firing cartridge
3 yrs.
Effective date ____________________ Page 3 of 16 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A O/H Fire Protection System Chapter 26 (Cont'd) Fire detector engine unit Fire detector control box Hand extinguisher CO2 ** Hand extinguisher H2O ** Valve, Tee check Warning horn, fire Flight Control System - Chapter 27 O.C. O.C. O.C. O.C. O.C. O.C. X X X X X X X X X X X X F/C @ BIP Calib @ E.C. L PF P BIP OTHER
24,000
Cable tension check annually
Box, flap preset Control column Cylinder, gust lock actuating Cylinder, flap actuating Detector, stall warning Horn, stall warning Indicator, flap position Jackscrews, trim tab - oil, rudder, elev. Rudder pedal assemblies
O.C. O.C. 8,000 8,000 O.C. O.C. O.C. 12,000 16,000
X X X X X X X
X X X X X X X X X
X X X X X X X X
F/C @ BIP
Selector, gust lock Transmitter, flap position Valve, check restrictor Valve, flap dual selector Valve, emergency flap retraction Valve, ratchet & overload Valve, flap shuttle Valve, thermal expansion Warning system, flap aural
12,000 O.C. O.C. 8,000 8,000 8,000 8,000 12,000 O.C.
X X X X X
X X X X X X X X X
X X X X X X X X F/C @ 3P
F/C @ BIP F/C during scheduled gear retraction check
Fuel System - Chapter 28 Boost pumps & motor, main (front) Boost pumps & motor, standby (rear) Cells, fuel tank
24,000
1,000 2,000 O.C.
X X X
X X X
Leak test/ inspection @ 2 BIP
Connector, pressure refueling Filter, fuel Fuel collector manifold Indicator, fuel quantity Indicator, fuel temp (dual)
O.C. O.C. O.C. O.C. 5,000
X X X X
X X X X X
X X
Calib @ BIP
Effective date __________________ Page 4 of 16
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A AND 262 A/M-298 O/H Fuel System - Chapter 28 (Cont'd) Switch, tank float Switch, pressure warning Transmitter, fuel quantity Valve, refueling check Valve, firewall shutoff O.C. 12,000 O.C. O.C. 8,000 X X X X X X X X X F/C @ BIP Calib @ BIP F/C @ BIP F/C @ E.C. L PF P BIP OTHER
X X
Valve, isolating & crossfeed Valve, pressure refueling Valves, tank relief, vent, sump & pressure refuel vent
8,000 8,000 O.C. X X
X X X
X X X
F/C @ BIP
Tank relief valves sump drains daily
Hydraulic System - Chapter 29 Accumulators, surge & main Filter, emergency fluid supply Filter, low pressure supply
24,000 12,000 4,000 O.C.
X X
X X X X
X X
Element change @ 3P X
Filter, high pressure Indicator, pressure (triple) Pump, hydraulic boost Pump, hydraulic engine driven
O.C. 8,000 1,250 2 EO
X X X X
X X X X
Pump, hand emergency 12,000 Regulator, flap & gear pressure 8,000 Reservoir, main & emergency O.C. Switch, low pressure warning 12,000 Transmitter, hydraulic level O.C.
X X X X X
X X X X X
X X X X X
Shaft Insp & lube @ E.C. F/C @ 3P
Calib @ BIP
Transmitter, hydraulic pressure Valves, ground test check Valves, check & restrictor Valve, emergency selector Valve, emergency relief Valve, firewall shutoff Valve, pressure relief Valve, thermal expansion
8,000 O.C. O.C. 8,000 O.C. 8,000 O.C. 12,000
X X X X X X X
X X F/C @ BIP X X X X X F/C @ BIP F/C @ E.C. F/C @ BIP
SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A O/H Ice & Rain Protection System - Chapter 30 24,000 Control panel, deicer boots Deicer boots, airfoil leading edge Filter, deicer system O.C. O.C. O.C. X X L X PF X X P X X X X BIP X OTHER F/C Annual
Element change @ 2P X X X X Annual F/C Annual F/C F/C @ BIP
Indicator, deicing pressure Prop & Engine anti-ice ammeter Prop & engine anti-ice cycle timer Prop & engine spray mat Regulator, windshield heat Relay, windshield heat Resistor unit, wipers Timer, airfoil deicing cycle Transmitter, deice pressure Valves, check wing deice Valve, pressure regulating Valve, pressure relief wing deice Valve, deicing shutoff Valve, solenoid operated cycling
O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C. 8,000 8,000 8,000 4,000
X X X X X X X X X X X X X X
X X X X
X X X X X X X
Annual F/C Annual F/C Annual F/C
Windshield wiper motor & actuator Instrument System - Chapter 31 The maintenance program (overhaul and inspection) for this system to be established in coordination with the assigned inspector, except for the following: Clock Instrument panel & installation Recorder, flight data Landing Gear System - Chapter 32
8,000
24,000
O.C. O.C. 2,000
X X X
X X X X
24,000
Accumulator, main & emerg. brakes Accumulator, nose steering Brake assembly Control unit, gear actuator Cylinder, brake pedal Cylinder, retract main & nose Cylinder, nose steering Filter, high pressure Gear retraction & extension normal & emergency
12,000 12,000 O.C. 12,000 8,000 8,000 8,000 O.C.
X X X X
X X X X X X X X
X X X X X Scheduled retract check @ 3P
Effective date ____________________ Page 6 of 16 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A O/H Landing Gear System L PF P BIP OTHER
Chapter 32 (Cont'd) Horn, gear warning Indicator, brake pressure (dual) Indicator, gear position Main & Nose gear assemblies Relay, hyd. pressure shutoff Shock strut, main & nose gear Tires Valve, anti skid control Valve, brake pressure control Valves, check & restrictor O.C. 8,000 O.C. 8,000 O.C. 8,000 O.C. 4,000 4,000 O.C. X X X X X X X X X X X X X X X X X X X X X
F/C @ BIP
F/C @ scheduled retract check
Valve, nose steering control Valve, emerg. & park brake Valve, electric dual selector Valve, nose steering shutoff
8,000 8,000 8,000 8,000
X X
X X X X
X X X X
Valve, brake shuttle Wheels Anti skid control box Anti skid generator
O.C. O.C. O.C. 4,000
X X
X X X X
X F/C @ sched. retract check X
Lights - Chapter 33 Emergency light system Rotating beacon Navigation System - Chapter 34 The maintenance program (overhaul and inspection) for this chapter is to be established in coordination with the assigned inspector except for the following: Ammeter, pitot heat Compass, magnetic
24,000 O.C. 2,000
X X X
X X X
X X X
24,000
O.C. O.C.
X X
X X
Swing @ 2
Detector, overspeed warning Pitot static system Probe, pitot tube Selector, instrument static
O.C. O.C. O.C. O.C. X
X X X X
X X X X
years F/C @ BIP Annual leak ck. Annual leak ck.
Effective date ____________________ Page 7 of 16 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A AND 262 A/M-298 O/H 24,000 O.C. O.C. L X X X F/C @ time of cyl. retest PF X P X BIP X OTHER
Oxygen System - Chapter 35 Cylinder O2** Regulator/indicator
Masks
O.C.
Water/Waste System - Chapter 38 24,000 System plumbing Structure - Chapters 52 thru 57 O.C.
X X
X X
Chapters 52 thru 57 - covered in the following pages, are structural items and therefore do not have specific overhaul times. These items, generally speaking, cannot be removed from the aircraft; and even if they could, nothing could be done from a maintenance standpoint to restore their original condition. Therefore, the airworthiness of these items will be determined by inspection/examinations in extensive detail. If specific times are not cited, the items are to be considered "On Condition". if the carrier elects to list structural inspection items in some manner other than FAA-approved specifications, the document must be referenced in the carrier's specifications and revision
handled in a similar manner to specifications revisions. X-ray or other approved NDT methods may be substituted in lieu of visual inspections where applicable.
Effective date ____________________ Page 8 of 16 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A Detail Insp. L 24,000 X
Doors - Chapter 52
PF X
P X
BIP X
OTHER
Rear passenger door 12,000 External inspection - check of safety cables, hinges, lock hooks Internal inspection of door structure, locking mechanism & hooks Magnetic particle inspection of hooks 12,000 Forward cargo door 12,000 External inspection, lock, hooks and hinges
Internal inspection of door structure, lock mechanisms and hooks Magnetic particle inspection of hooks Nose area and landing gear doors Hinges and operating mechanism Emergency exits, overhead, window and floor level
X 12,000 4,000 X X X X 24,000 X X or when cabin lining replaced X X X
External inspection Detailed external inspection (door removal) of door structure & latch mechanism
Internal inspection, door structure, latch mechanism & latch rigging Fuselage - Chapter 53 Radome External inspection Fuselage skin 24,000 4,000 X O.C. X X X X X
X X X Detail & External/ internal inspection
External inspection, skin, joints & cutouts Internal inspection of support structure, joints & cutouts Station D pressure bulkhead 12,000 Forward face Aft face & attach structure 12,000 Flight deck area, window frames and exposed structure 4,000 Instrument panel & supports, control pedestal, seat tracks, control attach structure 4,000 Cockpit window frames, internal structure, panel supports, cockpit structure & system components 12,000
X X X
Effective date ____________________ Page 9 of 16 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A Detail Insp. L Fuselage - Chapter 53 (Cont'd) Flight deck area below floor line visual inspection of
PF
BIP
OTHER
nose gear support units, structure and system components in area Structure inspection with all cockpit flooring removed 12,000 Nose gear area structure 4,000 Inspect for looseness or misalignment of gear units or supporting structure Detailed inspection, penetrant or other special type inspection of all nose gear fixed components and attachments to fuselage fittings. Dimensional checks of pins and bores 12,000 Inspection of fuselage hull cutout framing and reinforcements, main passenger door, emerg. exits, cargo door, windows, outflow valves, etc. 12,000 External inspection of framing and reinforcements Internal inspection of hull cutouts & reinforcements with upholstery and trim removed 12,000 Galley and lavatory areas Visual inspection of areas below galley & lavatory for corrosion 8,000 Area above cabin & cargo floor seat rails, general
X X
X X
support for seats & cargo restraints Inspection of seat rails, attach structure, interior of fuselage skin, stringers, splices, and belt frames 12,000 Area below cabin & cargo floor, fuselage skin interior, floor support structure, belt frames
Area below cabin & cargo floors, detailed inspection of all system equipment, floor support structure, fuselage formers & stringers
12,000
Effective date ____________________ Page 10 of 16 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A AND 262A/M-298 Detail Insp. L Fuselage - Chapter 53 (Cont'd) Fuselage center section, detailed inspection of fuselage formers and stringers in area of Sta 9 & 11 4,000 Wing attach fittings and bolts. Magnetic particle inspection of bolts and detailed inspection of immediate fuselage skin and structure around fittings 16,000 Main wheel pod area 4,000 Detail inspection of main gear support arm, tie rods, brace strut, shock
PF
BIP
OTHER
absorber, gear mountings, air conditioning equipment, waer methanol equipment, hydraulic reservoir & equipment. Rear pressure bulkhead Detailed inspection of rear face Detailed inspection of
12,000
fwd. face Tail section, detailed inspection of splice joint, systems equipment, formers, stringers, empennage attach fittings and support rods and tail cone. Nacelles - Chapter 54
12,000
4,000 24,000 X X
X X
X X
Inspection of firewall and engine mount attach points E.C. Inspect interior and exterior of nacelles with tail pipe removed 4,000 Inspect all flight control cables, bellcranks & associated equipment in nacelles 12,000 Detailed visual inspection of nacelle structure, center section attach angles, forward side of front spar, spar rails and brackets 4,000 Engine QEC structure E.O. Magnetic particle inspection 4,000 of engine mount and firewall attach bolts.
X Engine mount to engine attach bolts - magnetic particle insp. @ E.O.
OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A Detail
Stabilizers - Chapter 55 Vertical stabilizer, rudder, tabs & dorsal fin Detailed visual inspection of dorsal fin, vertical fin, vertical fin attach points, rudder & hinge points, vertical fin tip cap area Detailed inspection of rudder internal structure Detailed inspection of internal structure of dorsal fin Penetrant inspection of vertical stabilizer attach fittings, fin attach bolts & rudder hinge fittings Inspect visible structure at rudder hinge points and vertical stabilizer attach points Horizontal stabilizer, elevator and elevator tabs Detailed visual inspection of horizontal stabilizer, hinge points, attach points, elevator structure, elevator covering and tip caps Detailed inspection of internal structure of horizontal and vertical stabilizers Penetrant inspection of horizontal stabilizer attach points, attach bolts, attachment bars, support frames, brace strut, vee fitting and elevator hinge fittings
Insp. L 24,000 X
PF X
P X
BIP X
OTHER
4,000 During cover replacement
O.C.
12,000
12,000
12,000 X X X X
4,000
12,000
16,000
Detailed inspection of elevator internal structure
O.C.
During cover replacement
Wings - Chapter 57 Forward fuselage to wing fairing area, condition of forward spar and fairing attach fasteners Wing leading edge ribs 7-13 noting condition of spar and general structure
24,000
4,000
4,000
Effective date ____________________ Page 12 of 16 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A Detail Insp. L Wings - Chapter 57 (Cont'd) Aft fuselage to wing fairing area, noting mounting of flap position transmitter, hydro valves, aft spar and flap torque tube Lower fuselage to wing fairing area, noting condition of wing attach fittings and system installations External inspection of center wing structure (ribs 1-21) noting skin condition, areas adjacent to attachment fittings to fuselage, areas adjacent to nacelle, flap hinge attach points and outer wing attach points Center wing structure (internal structure) radiographic inspection in accordance with
PF
BIP
OTHER
4,000
4,000
4,000 As required by airframe
manufacturer's recommendations O.C. Center to outer wing attach fittings, perform detailed inspection of fittings and bolts as installed 4,000 Outer wing structure (ribs 22-49) noting attachment fittings at rib 22, hinge attach points at ribs 25, 30, 35, 43, & 49 4,000 Aft section of wings (ribs 7-49) detailed inspection of engine nacelle longeron to rear spar in area of ribs 15 thru 17, flap hinge, arms, and cylinder attach brackets at ribs 7, 17, 25, 30 & 35, aileron hinge brackets and mounting areas at ribs 35, 41, 42, 43 & 49. Check on condition of aileron balance curtain 4,000 Wing leading edge area (ribs 22-49) detailed inspection of skin, interior structure, wing deicer equipment by removing leading edge or use of radiographic procedure 8,000 Detailed inspection of tip cap and surrounding area with cap removed 8,000 Magnetic particle, penetrant or similar special inspection of outer/center wing attach fittings and bolts 24,000
flight cycles
SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A Detail Insp. L Wings - Chapter 57 (Cont'd) Outer wing structure ribs 30-49 detailed interior inspection with all access panels opened Detailed inspection of internal area of forward wing to fuselage fairing. Remove all inspection panels. Detailed inspection of leading edge (ribs 7-13 areas) noting condition of all equipment internally housed in the area Aft wing section (rib 7-35) flap support fittings, magnetic particle or penetrant inspection of removable parts Aft wing/fuselage fairing area. Detailed inspection of entire area including flap torque tube, mount brackets & bearings Penetrant inspection of aileron quadrants, mount brackets & bolts Magnetic particle, penetrant or similar special inspection of center wing to fuselage attach fittings, links & bolts Outer wing structure (rib 22-30) radiographic inspection of forward lower spar rail between 22 & 23, 23 & 24. Lower skin forward of rear spar between ribs 22 & 23, 23 & 24. Lower skin doublers between ribs 25 & 26, 28 &
PF
BIP
OTHER
8,000
12,000
12,000
12,000
24,000
24,000
29. (Drain fuel prior to inspection) 24,000 Detailed visual inspection of flaps. Note condition of areas adjacent to hinge arms 4,000 Magnetic particle or penetrant inspection of flap, hinge arms, actuator attach fittings & bolts 12,000 Detailed visual inspection of ailerons visible structure hinge brackets & adjacent structure 4,000 Magnetic particle or penetrant inspection of aileron hinge brackets, aileron pushrods, and attach bolts 12,000
Effective date _____________________ Page 14 of 16 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A O/H Propeller System - Chapter 61 Propeller Ratier Figeac FH-146 Auto feather capsule Auto feather pitot masts Contactor, feather pump Feather pump Governor, prop control Relay unit, prop control Switch, prop feather Powerplant - Chapter 71 Cowling O.C. L X PF X P X BIP X OTHER
2,000 O.C. O.C. 8,000 2,000 E.O. 8,000 O.C.
X X X X X X X X X X
F/C @ 1,000 hrs.
X X X
Engine - Chapter 72
Engine Turbomeca Bartau VI C (Refer to manufacturer's specification for life limited parts) Engine Fuel System - Chapter 73 Fuel control unit Indicator fuel flow Indicator fuel used Transmitter fuel flow Transmitter fuel pressure diff. Valve, electrical fuel shutoff Valve, safety shutoff Ignition System - Chapter 74 Coil Torch ignitors Engine Air System - Chapter 75 Engine anti-ice electro valve Engine Controls System - Chapter 76 Engine control linkage (forward of firewall)
2,000
Hot section inspection @ 1/2 E.O.
X E.O. 5,000 O.C. 5,000 E.O. 2 E.O. O.C.
X X X X X X X X
X X X X X X X X X F/C @ E.O. F/C @ E.O.
E.O. E.O.
X X
O.C.
F/C @ E.O.
O.C.
Inspect E.C.
Effective date ____________________ Page 15 of 16 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE SOCIETE NATIONALE INDUSTRIELLE AEROSPATIALE (SNIAS) NORD-262A
O/H Engine Indicating - Chapter 77 Indicator Tachometer 5,000
L X
PF X X
P X X
BIP X
OTHER
Indicator, EGT, oil temp & pressure Indicator, torquemeter Switch, P2 starter cutoff Tachometer generator Thermic corrector Torque transmitter AVM Transducer AVM Indicator AVM Amplifier
5,000 5,000 O.C. 2 E.O. O.C. E.O. O.C. O.C. O.C.
X X X X X X
X X X X X X X X X
Calib @ E.C. Calib @ E.C. Calib @ E.C. Calib @ E.C. X
Engine Exhaust - Chapter 78 Tailpipe & clamp Tailpipe insulating blanket Engine Oil System - Chapter 79 Heat exchanger, oil/fuel Oil filter Switch, low pressure warning Tank, engine oil Temperature probe Transmitter, oil pressure Starting - Chapter 80 Micro pump Relay, starting Starter/generator 2 E.O. 12,000 E.O. O.C. O.C. O.C. O.C. O.C. O.C. O.C. O.C.
X X
X X X
X X X X X X X X X X X X X X X X F/C @ E.O. Inspect @ 1/2 P F/C @ E.O. F/C @ E.O. F/C @ E.O.
X X X X
X Brush checks Air equip-400 hours SEB - 600 hours
Starter relay box
O.C.
SOCIETE NATIONALE INDUSTRIELLE AERSPATIALE (SNIAS) NORD-262A Detail Insp. L Water Methanol System - Chapter 82 Filter element Indicator, water/met. flow Indicator, water/met. quantity Metering unit, water/met. flow Pump & motor, water/met. boost Switch, low pressure warning 24,000 O.C. 4,000 8,000 X X X
PF X
P X X X X
BIP X X
OTHER
Inspect @ 2P
Calib @ 4,000
4,000 4,000 8,000
X X X X X
X X X X X X X X X F/C @ 4,000
Calib @ 4,000
Transmitter, water/met. flow 4,000 Transmitter, water/met. quantity O.C. Valve, check 12,000 Valve, isolation Valve, water/met. control 8,000 8,000
X X
Effective date ____________________
Form Approved. OMB. No. 04-R0075. Supplement Page 1 of 11 UNITED STATES OF AMERICA DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION WASHINGTON OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - SUPPLEMENT GENERAL SNIAS N262A/M-298 These pages apply to N262A aircraft modified in accordance with STC 2369SW. Those portions of the airframe and/or systems
unaffected by the modification will continue to be maintained in accordance with the operators' currently approved Operations Specifications. Abbreviations and definitions listed for the basic N262A Aircraft Maintenance Operations Specifications apply to this supplement also. Samples listed in this supplement are industry samples and are to be submitted by the first operator attaining the specified time limit.
Effective date ____________________ Supplement Page 2 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - SUPPLEMENT SNIAS N262A/M-298 ATA CHAPTER 21 - Air Conditioning and Pressurization Valve airflow 5,000 X Sample 2 @ 2,500 OH L PF P BIP OTHER
Switch, overpressure sense Valve, pressure regulating
O.C.
5,000
Venture, flow limiter Switch, bleed air overheat Air cycle machine
O.C.
O.C. 5,000
X X Sample 1 @ 2,000, 1 @ 4,000 Sample insp. 2 @ 2,000 Clean or
Valve, ACM bypass
O.C.
Separator, water
O.C.
replace coalescer @ P Switch, temp. supply Heat exchanger, secondary O.C. O.C. X X Leak test 1 @ 2,000, 1 @ 4,000
Sensor, cabin temp. Sensor, duct temp. Selector, cabin temp. Controller, cabin temp. Precooler, nacelle
X X X X X Leak test 1 @ 2,000, 1 @ 4,000
Effective date ____________________ Supplement Page 3 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - SUPPLEMENT SNIAS N262A/M-298
ATA CHAPTER 22 - Autopilot Control, altitude Collins P/N 229-9015-010 Sensor, airspeed Collins P/N 229-9016-010 Servo, trim Collins P/N 622-0965-001
OH
PF
BIP OTHER
O.C.
O.C.
6,000
Sample 1 @ 3,000
Control, pitch & turn Collins P/N 622-1210-001 O.C.
Servo, aileron Collins P/N 622-2366-001
6,000
Sample 1 @ 3,000
Servo, rudder & elevator Collins P/N 622-2366-002 6,000
Sample 1 @ 3,000
Gyro, vertical Collins P/N 792-6694-001 23 - Communications * Maintenance program to be approved by local ACDO 24 - Electrical Inverter, solid state Jet P/N S1-2500B 25 - Furnishings Seat, passengers & F.A. Galley unit
2,500
O.C.
O.C. O.C.
X X
X X
Effective date ____________________ Supplement Page 4 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - SUPPLEMENT SNIAS N262A/M-298 ATA CHAPTER 26 - Fire Protection Detector, engine fire Detector, nacelle fire Extinguisher, engine & APU fire 27 - Flight Controls No changes O.C. O.C. X X X X X X OH L PF P BIP OTHER
O.C.
28 - Fuel System Filter, fuel O.C. X Inspect @ 1/2 P
29 - Hydraulic Power Valve, electric shutoff Pump, hydraulic boost O.C. 2,000 X X Sample 1 @ 1,000
Limiter, hydraulic flow Pump, engine driven
O.C. 2 E.O.
X X Sample 1 @ 1 E.O.
30 - Ice & Rain Protection Filter, hydraulic isolating
O.C.
Inspect @ 3 P
Restrictor, hydraulic flow Reservoir, hydraulic isolating Relay, prop deice Transformer, windshield heat Ammeter, prop deice
O.C.
O.C. O.C.
X X
O.C. O.C.
X X
Effective date ____________________ Supplement Page 5 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - SUPPLEMENT SNIAS N262A/M-298 ATA CHAPTER 30-Ice & Rain Protection Cont'd OH L PF P BIP OTHER
Transmitter, deice pressure Controller, windshield heat Boot, engine lip deice Boot, airframe deice Valve, hydraulic shutoff Timer, prop deice Valve check Valve deice distributor Regulator, deice
O.C.
O.C. O.C. O.C.
X X X Annual F/C Annual F/C
O.C. O.C. O.C. O.C.
X X X X Annual F/C Annual F/C Annual F/C
pressure Valve, deice distributor Actuator, inertial separator Brushblock, prop deice Timer, airframe deice Indicator, deice pressure Separator, deice water
O.C.
Annual F/C
O.C.
Annual F/C
2 E.O. O.C. O.C.
X X X
Annual F/C
Annual F/C
O.C. O.C.
X X X X
Annual F/C
Valve, hydraulic shutoff O.C. Switch, deice pressure O.C.
Annual F/C Annual F/C
Effective date ____________________ Supplement Page 6 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - SUPPLEMENT SNIAS N262/M-298
ATA CHAPTER 31 - Instruments No Changes 32 - Landing Gear No Changes 33 - Lights Strobe lights Grimes P/N 30-0516-1 & 30-0863-1/2
OH
PF
BIP OTHER
O.C.
Power supply, strobe Grimes P/N 60-2290-1 Coder, strobe lights Grimes P/N 70-0125 34 - Navigation *Maintenance program to be approved by local ACDO 38 - Water/Waste Toilet, chemical 49 - Auxiliary Power
O.C.
O.C.
O.C. Note:
Valve, APU fuel shutoff Valve, APU bleed check
O.C. O.C.
APU related unit TBO's stated in APU operation hours X X Bench check @ 3,000 Inspect @ 1,000 X X Sample inspect 1 @ 1,000 1 @ 2,000
Starter - generator, APU 3,000
Filter, APU Fuel APU, engine
O.C. 3,000
Effective date _____________________ Supplement Page 7 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE -- SUPPLEMENT SNIAS N262/M-298 ATA CHAPTER OH L PF P BIP OTHER
52 - 57 Structure Chapters The basic structure remains unchanged by the M-298 modifications and the structural inspection requirements are therefore identical, however certain additional sample inspections are recommended as follows: 53 - Fuselage No Change 54 - Nacelles Zones 412, 422, 413, 423. Inspection of firewall and engine mount attach points 1 BIP X Sample detailed visual inspection 1 @ 2,000 and 1 @ 4,000 Sample detailed visual inspection 1 @ 2,000 and 1 @ 4,000 Sample 1 @ 1 BIP & 1 @ 2 BIP
Zones 412, 422, 415, 425 Inspect interior and exterior of nacelles
1 BIP
Inspect all flight and engine control cables, bellcranks and associated equipment in
3 BIP
nacelles Detailed visual inspection of nacelles structure, center section attach angles, forward side of front spar, spar rails and brackets 1 BIP X Sample 1 @ 2,000 and 1 @ 4,000
Effective date _____________________ Supplement Page 8 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE -- SUPPLEMENT SNIAS N262/M-298 ATA CHAPTER 55 - Stabilizers No Change 57 - Wings No Change 61 - Propeller System Governor, prop overspeed Propeller, assembly OH L PH P BIP OTHER
E/O 1,500
X Sample inspect 2 @ 750 X X Inspect @ E/O
Relay, autofeather delay O.C. Shaft, prop sync O.C.
Control, prop sync Pick up, prop sync Actuator, prop sync
O.C. 2 E.O. 2 E.O.
X X X Inspect @ E/O
Switch, auto feather Governor, propeller 71 - Powerplant
O.C. E.O.
X X
Cowl, engine Mount, engine
O.C. O.C.
X X Mag Part Insp. @ E.O.
72 - Engine Engine P & W PT6A-45A 1,500 X X X Sample Insp. 1 @ 1,000 & 1 @ 1,250
Hot Section Insp.
1/2 E.O.
Effective date _____________________ Supplement Page 9 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE -- SUPPLEMENT SNIAS N262/M-298 ATA CHAPTER 73 - Engine Fuel System Indicator, fuel flow Totalizer, fuel used Controller, fuel heat Conditioning unit, fuel flow Valve, fuel shut off 5,000 5,000 2 E.O. X X X X X OH L PF P BIP OTHER
O.C. O.C.
X F/C @ engine change X
Pump, fuel engine driven E.O.
Transmitter, fuel flow
5,000
Heat exchanger, oil/fuel O.C. Pump, engine fuel Fuel control unit Valve, check Transmitter, fuel pressure Pump, EPA fuel drains E.O. E.O. O.C.
X X X X
5,000 O.C.
X X X F.C. @ 3P
Indicator, fuel pressure 5,000 74 - Ignition Exciter, ignition unit Ignitor 76 - Engine Control System Engine control linkage O.C. O.C. O.C.
X X
Insp. @ E.O.
Effective date _____________________ Supplement Page 10 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE -- SUPPLEMENT SNIAS N262/M-298 ATA CHAPTER 77 - Engine Indicating Generator, tachometer Task P/N AG34 Horn, overtemp warning Mallory P/N SC 628H Indicator, torque OH L PF P BIP OTHER
2 E.O.
O.C.
pressure Edison P/N 217-08221 Transmitter, torque pressure Edison P/N 418-04-24 Indicator, ITT Insco P/N 5021-1028 Indicator, Tachometer N1 & N2 Insco P/N 6503-1009/1015 78 - Exhaust Tailpipe 79 - Engine Oil Probe - oil temp Filter, engine oil
5,000
2 E.O.
5,000
5,000
O.C.
O.C. O.C.
X X Insp @ 1/4 P
Transmitter, oil Pressure
2 E.O.
X X X X
Switch, low oil pressure O.C. Indicator, oil pressure Indicator, oil temp 5,000 5,000
Effective date _____________________ Supplement Page 11 of 11 OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE -- SUPPLEMENT SNIAS N262/M-298 ATA CHAPTER 80 - Starting OH L PF P BIP OTHER
Relay, starter/ generator
10,000
Sample Insp. 1 @ 5,000 & 1 @ 7,500 Insp. @ 1 1/2 P
Starter, generator
2 E.O.
82 - Water Methanol Relay, water methanol pump Tank, water methanol Valve, water methanol shutoff Indicator, water methanol qty. Transmitter, water methanol qty. Transmitter, water methanol pressure Filter, water methanol supply
O.C. O.C.
X X
O.C.
5,000
O.C.
O.C.
O.C.
Insp. @ 2 P
Indicator, water methanol pressure Pump, water methanol boost
5,000
4,000
Effective date ____________________

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Aircraft Maintenance Handbooks

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U.S.

Federal Aviation Administration

AC No: Change: Date: Initiated by: Subject:

AFS-320 STANDARD OPERATIONS SPECIFICATIONS - AIRCRAFT MAINTENANCE HANDBOOK

(BUYERS APPROVED OH TIME LIMIT HIGHER

OPERATIONS SPECIFICATIONS -- PREFACE PAGE FOR AIRCRAFT ON PRORATED TIME. 25

MAINTENANCE -- LEAR MODEL 24/24B/25.

STANDARD OPERATIONS SPECIFICATIONS - AIRCRAFT MAINTENANCE CHAPTER 1. 1. INTRODUCTION

(1) (2) (3) (4)

(5) (6) (7)

POWERPLANT AND ASSOCIATED APPLIANCES - REVISION OF TIME LIMITATIONS.

X .937 -----84.000 360.00

Among these are: A B C

Block/Pattern or Component & Serial No.

Approved Overhaul Time

Time Since Overhaul

Percent of Overhaul Time Used

Respective Block/ Pattern

8 hours per day. (540 days x 8 hrs.) = 4,320.

Previous operator's overhaul time limit in hours:

Previous operator's time since overhaul (180 x 8 hours) = 1,440 hours.

Time since overhaul in percent:

Left wing fuel cells

Pylons, Nos. 1 & 2

Lines Electrical connections Flaps

Electrical units, components, connections, etc. Hydraulics

Tail Compartment Lights

UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON

Budget Bureau No. 04-R075.

Page OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL

Effective date _____________________ -------------------------------------------------------------------------------------------------------------------------------

UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON

Page OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL (Part 121)

UNITED STATES OF AMERICA

FEDERAL AVIATION AGENCY WASHINGTON

OPERATIONS SPECIFICATIONS AIRCRAFT MAINTENANCE - GENERAL

PREFACE PAGE FOR AIRCRAFT ON PRORATED TIME

UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON PART D

Inspection & Check Period **

Effective date _____________________

UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON PART D

2000 3500 3500 3500 3500

Engine, Chapter 72 Accessory Gearbox ACC Gearbox drive Engine - Basic

3400 1400 3000 *

4200 7000 3000 2800

1400 2400 6000 EO

Effective date _____________________

Switch, Pressure Warning Valve, Pressure Relief

Effective date _____________________ -------------------------------------------------------------------------------------------------------------------------------

UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON OPERATIONS SPECIFICATIONS

2000 3500 3500 3500 3500

4200 7000 3000 2800

1400 2400 6000 EO

UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON PART D

3000 3000 1500

3000 1500 1500

3000 4500 4500 1500

4500 4500 4500

4500 4500 4500 4500 4500 3000

3900 3900 3900 1300 3900 3900 3900 3900 3900

inspection, check or test at the basic engine overhaul period.

UNITED STATES OF AMERICA FEDERAL AVIATION AGENCY WASHINGTON PART D

3000 2500 1500 3000