DEUTZ 1011F / 2011

SETTINGS & CLEARANCES

TAPPETTS

0.3 mm INLET 0.5 mm EXHAUST

MAINS BOLTS BIG END BOLTS CYL HEAD BOLTS FRONT PULLEY FLYWHEEL BOLTS ROCKER ARM

50 Nm + 60 + 45 degrees 30 Nm + 60 + 60 degrees 30 Nm + 80 Nm + 160 Nm + 90 degrees 130 Nm + 210 degrees 30 Nm + 60 + 30 degrees 21 Nm

NEW BOLTS TO BE USED

NEW BOLTS TO BE USED

DEUTZ 912 / 913 / 914

SETTINGS & CLEARANCES

TAPPETS BUMP CLEARANCE MAINS BOLTS BIG END BOLTS COUNTER WEIGHTS CYL HEAD BOLTS FLYWHEEL BOLTS

0.15 mm INLET & EXHAUST 1 - 1.2 mm 30 Nm + 60 + 45 degrees 30 Nm + 60 + 30 degrees 30 Nm + 30 + 30 degrees 40 Nm + 45 + 45 + 45 + 30 degrees 30 Nm, Tightening Angle depends on bolt length 30-50 mm 60 degrees 55-60 mm 60 + 30 degrees 75-80 mm 60 + 60 degrees 50Nm + 210 degrees LEFT HAND THREAD NEW BOLTS TO BE USED NEW BOLTS TO BE USED

FRONT CRANK PULLEY

DEUTZ 1012

SETTINGS & CLEARANCES

TAPPETS

0.3 mm INLET

0.5 mm EXHAUST

MAINS BOLTS

30 Nm + 60 + 60 degrees NEW BOLTS TO BE USED

BIG END BOLTS

30 Nm + 60 + 30 degrees

CYL HEAD BOLTS

30 Nm + 80 Nm + 90 degrees NEW BOLTS TO BE USED LENGTH 30 mm degrees 30 Nm + 60 + 30

FLYWHEEL BOLTS

LENGTH 35-45 mm 30 Nm + 60 + 60 degrees LENGTH 50-85 mm 40 Nm + 60 + 60 degrees

DEUTZ 1013

SETTINGS & CLEARANCES

TAPPETS

0.3 mm INLET 0.5 mm EXHAUST

MAINS BOLTS BIG END BOLTS CYL HEAD BOLTS FLYWHEEL BOLTS

50 Nm + 60 + 60 degrees 30 Nm + 60 + 60 degrees 50 Nm + 130 Nm + 90 degrees NEW BOLTS TO BE USED LENGTH 30 mm degrees 30 Nm + 60 + 30 NEW BOLTS TO BE USED

LENGTH 35-45 mm 30 Nm + 60 + 60 degrees LENGTH 50-85 mm 40 Nm + 60 + 60 degrees

DEUTZ 2012
SETTINGS & CLEARANCES

TAPPETS

0.3 mm INLET 0.5 mm EXHAUST

MAINS BOLTS

50 Nm + 90 + 90 degrees NEW BOLTS TO BE USED

BIG END BOLTS CYL HEAD BOLTS

30 Nm + 60 + 30 degrees 40 Nm + 70 Nm + 180 degrees 30 Nm + 60 degrees Second torque depends on bolt length 30 mm + 30 degrees

FLYWHEEL BOLTS

NEW BOLTS TO BE USED

35-85 mm + 60 degrees

DEUTZ 1015

SETTINGS & CLEARANCES

TAPPETS

0.25 mm INLET 0.30 mm EXHAUST

MAINS BOLTS VERTICAL HORIZONTAL BIG ENDS COUNTER WEIGHTS CYL HEAD BOLTS FLYWHEEL STD 60 Nm + 60 + 60 + 120 degrees 60 Nm + 30 + 30 degrees 60 Nm + 60 + 60 degrees 50 Nm + 60 + 60 + 60 degrees 50 Nm + 120 + 120 + 60 degrees 50 Nm + 30 + 60 + 60 degrees NEW BOLTS TO BE USED NEW BOLTS TO BE USED

DEUTZ 2008/2009

SETTINGS & CLEARANCES

TAPPETS

ALL HYDRAULIC

MAINS BOLTS

M10 - 1.5 40 Nm

M8 - 1.25 15 Nm / 27 Nm

ASSEMBLY

M8 - 1.25 15 Nm / 27 Nm/21 Nm NEW BOLTS TO BE USED NEW BOLTS TO BE USED NEW BOLTS TO BE USED

BIG END BOLTS

35 Nm

CYL HEAD BOLTS

35 Nm + 60 + 60 degrees

FLYWHEEL BOLTS

96 Nm

V BELT PULLEY

300 Nm

DEUTZ TCD 2012 2V

SETTINGS & CLEARANCES

TAPPETS

4 CYL

OVERLAP

VALVE SETTINGS / CLEARANCE IS IN DEGREES AND ENGINE SPECIFIC SEE TECH SERC 6 CYL

ADJUST OVERLAP ADJUST

4 1 6

3 2 5

2 3 4

1 4 3 5 2 6 1

MAIN BRGS BIG END BOLTS CYL HEAD BOLTS FLYWHEEL BOLTS

50 Nm + 60 degrees 30 Nm + 60 degrees 30 Nm + 80 Nm + 90 degrees M10 35 mm - 85 mm 30 mm NEW BOLTS TO BE USED 30 Nm + 60 + 60 degrees 30 Nm + 60 + 30 degrees NEW BOLTS TO BE USED

DEUTZ TCD 2013 2V

SETTINGS & CLEARANCES

TAPPETS VALVE SETTINGS / CLEARANCE IS IN DEGREES AND ENGINE SPECIFIC SEE TECH SERC

4 CYL

OVERLAP

ADJUST 6 CYL OVERLAP ADJUST

4 1 6

3 2 5

2 3 4

1 4 3 5 2 6 1

MAIN BRGS BIG END BRGS CYL HEAD BOLTS FLYWHEEL BOLTS

50 Nm + 60 + 60 + 30 degrees 30 Nm + 60 + 60 degrees 50 Nm + 130 + 90 degrees M10-1 35mm/85 mm 30 mm NEW BOLTS TO BE USED 30 Nm + 60 + 60 degrees 30 Nm + 60 + 30 degrees NEW BOLTS TO BE USED