You are on page 1of 92

R Raytheon Marine GmbH

High Seas Products


Postfach 1166
D – 24100 Kiel
Germany
Tel +49–4 31–30 19–0
Fax +49–4 31–30 19–291
Email ReceptionDE@raykiel.com
www.raymarine.com

Gyro Compass
STANDARD 20

Type 110 – 800, 110 – 804 and 110 – 806

Consisting of:
– Gyro Compass Casing with outer Sphere, Type 110 – 222,
– Supporting Liquid, Type 148 – 162,
– Distilled Water, Type 148 – 398 and
– Gyrosphere, Type 111 – 006

SERVICE MANUAL

1 Installation and First Putting into Operation


2 Maintenance, Shipboard Repair, Spare Parts Catalogue
3 Construction, Operating Principle, Technical Data

2771E/110–800.DOC032 Edition: 14. Dec. 1999


Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Copying of this document, and giving it to others and the use or
Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklich communication of the contents thereof, are forbidden without express
zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. authority. Offenders are liable to the payment of damages.

Toute communication ou reproduction de ce document, toute Sin nuestra expresa autorización, queda terminantemente prohibida la
exploitation ou communication de son contenu sont interdites, sauf reproducción total o parcial de este documento, así como su uso
autorisation expresse. Tout manquement à cette règle est illicite et indebido y/o su exhibición o comunicación a terceros. De los infractores
expose son auteur au versement de dommages et intérêts. se exigirá el correspondiente resarcimiento de daños y perjuicios.
Gyro Compass STANDARD 20 Technical
Service Manual Documentation

Contents: Page

Safety Regulations
Declaration of Conformity acc. to EC Directive 96/98/EC

1 Putting into Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 1


1.1 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 1
1.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 2
1.3 Preparing the Installation of the Gyrosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 3
1.4 Installing the Gyrosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 4
1.5 Filling in of the Distilled Water and the Supporting Liquid . . . . . . . . . . . . . . . . . . . . . 1 – 6
1.6 Putting in the Outer Sphere into the Compass Casing . . . . . . . . . . . . . . . . . . . . . . . 1 – 8
1.7 Display Indications after Switching–on of Gyro Compass Equipment STD 20 . . . 1 – 10
1.8 Compass Zero Adjustment (Reference Course Input) . . . . . . . . . . . . . . . . . . . . . . . . 1 – 11
1.8.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 11

1.9 Readout of the Gyro Compass Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 14


1.10 Checking and Adjusting the Height of Gyrosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 17
1.11 Switching off the Follow–up System of the Gyro Compass . . . . . . . . . . . . . . . . . . . 1 – 18
1.12 Test to be performed during Settling Phase or Normal Operation resp. . . . . . . . . . 1 – 19
1.13 Settling Time Bridge–over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 20
1.14 Clear Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 21
1.15 Adjustment of the Polarity for the R.o.T. Output Signal . . . . . . . . . . . . . . . . . . . . . . . 1 – 22
1.16 Measuring the Pick–off Voltage1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 22

2 Care, Maintenance and Shipboard Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 1


2.1 Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 1
2.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 2
2.2.1 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 2
2.2.2 Checking the Level of the Supporting Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 3
2.2.2.1 Check Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 3
2.2.2.2 Refilling Operation of Double–distilled Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 6

2.2.3 Exchanging the Supporting Liquid and the Distilled Water . . . . . . . . . . . . . . . . . . . . 2 – 8


2.2.3.1 Removing the Outer Sphere from the Compass Casing . . . . . . . . . . . . . . . . . . . . . . 2 – 8
2.2.3.2 Pouring away the Supporting Liquid and the Distilled Water . . . . . . . . . . . . . . . . . . 2 – 10
2.2.3.3 Taking the Gyrosphere out of the Outer Sphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 11
2.2.3.4 Filling up the new Liquids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 12
2.2.3.5 Putting in the Outer Sphere into the Compass Casing . . . . . . . . . . . . . . . . . . . . . . . 2 – 14

2.3 Shipboard Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 16


2.3.1 Signalling in Case Warnings have occurred . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 16
2.3.2 Search Aids in Case of Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 17
2.3.3 Aids to Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 18
2.3.4 Checking the Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 19

Edition: 24. Nov. 1999 I 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2.3.5 Exchanging of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 21


2.3.5.1 Sensor Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 21
2.3.5.2 Gyrosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 24
2.3.5.3 Temperature Sensor and Overtemperature Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 25
2.3.5.4 Heating Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 27
2.3.5.5 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 28
2.3.5.6 Brush Group and Collector Ring Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 29
2.3.4.6 Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 32

2.3.5 Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 33

2.4 Spare Parts Catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 36


2.4.4 Notes on Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 36

3 Construction and Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 1


3.1 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 1
3.1.1 Supporting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 2
3.1.2 Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 3
3.1.3 Outer Sphere and Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 4
3.1.3.1 Upper Outer Sphere Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 4
3.1.3.2 Lower Outer Sphere Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 5

3.1.4 Gyrosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 6
3.1.5 Sensor Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 7
3.1.6 Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 8

3.2 Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 9


3.2.1 Gyro System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 9
3.2.2 Hydrostatic, Dynamic Suspension and Centring of the Gyrosphere in the
Outer Sphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 11
3.2.3 Power Supply of the Gyrosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 12
3.2.4 Electric Pick–off and Follow–up for Course Transmission . . . . . . . . . . . . . . . . . . . . 3 – 14
3.2.5 Controlling the Temperature of the Outer Sphere Group . . . . . . . . . . . . . . . . . . . . . . 3 – 14
3.2.6 400 Hz Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 15
3.2.7 Temperature–dependent Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 16

3.3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 17


3.3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 17
3.3.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 17
3.3.3 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 17
3.3.4 Accuracies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 17
3.3.5 Environmental Conditions and Other Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 18

Index ....................................................................... A – D

Annexes

2771E/110–800.DOC032 II Edition: 24. Nov. 199910


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

Safety Regulations:

Warning!
Use care during maintenance and repair to avoid contact with
energized electrical conductors. Applicable safety regulations
must be followed, such as VDE, VBG 4, OSHA 1919, and other
consensus safety standards.

Caution!
• Maintenance and repair must be performed by trained and
qualified personnel who are knowledgeable in equipment
safety requirements!
• Device may be damaged!
Exchange of spare parts only with the supply voltage swit-
ched off.
• When the gyro compass is switched off, the rotors come to a
standstill not before a running–down time of approx. 15 to
30 min has elapsed. During this time, no intervention in the
gyro compass must be made.
The gyrosphere might be damaged !

• Without built–in gyrosphere, the gyro compass equipment


STANDARD 20 must not be put into operation: otherwise an error mes-
sage appears.
Do not switch on the 24 V supply voltage!
• Check the level of the supporting liquid only while the ship is lying in a
harbor. The gyro compass STANDARD 20 must be in operation during
this time.
• To avoid failure of the device, pay attention to the warnings indicated
on the digital display, and eliminate the cause in good time.
• It is absolutely necessary to make the entry of the alignment error into
the table as – if the sensor electronics is replaced – the difference va-
lue is required to ascertain the reference heading for the new PCB!

Edition: 24. Nov. 1999 III 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

ATTENTION
Observe Precautions
for Handling
Electrostatic
Sensitive Devices

CAUTION

Handling of Electrostatic–sensitive Semiconductor Devices

Certain semiconductor devices used in the equipment are liable to damage due to static voltage. Observe
the following precautions when handling these devices in their unterminated state, or sub–units containing
these devices:

1) Persons removing sub–units from an equipment using these devices must be earthed by a
wrist strap connected to the earthing point provided on the equipment.

2) Soldering irons used during the repair operations must be low voltage types with earthed tips
and isolated from the mains voltage by a double insulated transformer.

3) Outer clothing worn must be unable to generate static charges.

4) Printed Circuit Boards (PCBs) fitted with these devices must be stored and transported in anti–
static bags.

2771E/110–800.DOC032 IV Edition: 24. Nov. 199910


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

1 Putting into Operation

1.1 Scope of Delivery


Standard scope of delivery of ’Gyro Compass STANDARD 20, Type 110 – 800’
(see Fig. 1–1):
– Gyro Compass STANDARD 20 with outer sphere, distilled water and supporting liquid
(see Fig. 1–2)
– Gyrosphere in separate packing
– Tools and spare–parts box

Gyrosphere in Tools and spare–


Gyro compass with outer sphere, separate packing parts packet
distilled water and
supporting liquid

Fig. 1–1: Scope of Delivery ’Gyro Compass’

Standard scope of delivery of ’Gyro Compass STANDARD 20, Type 110 – 806’
– Outer sphere with distilled water and supporting liquid packed in the bridge steering
stand ComPilot 20 (see scheme Page 1–2)
– Gyrosphere in separate packing (see Fig. 1–1)
– Tools and spare–parts box (see Fig. 1–1)

Edition: 18. Sept. 1997 1–1 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

1.2 Procedure
(1) Disassemble the transportation support with outer sphere, supporting liquid and di-
stilled water (Section 1.3)
(2) Mount the compass casing on board ship. It is not required to mount the gyro com-
pass STANDARD 20 on board ship in the ”ship’s ahead direction”. It can be installed
in an optional position and easily accessible for servicing work. (Installation of the
Gyro Compass STANDARD 20 see Drawing No. 110 D 222 HP005)
For reasons of safety, do not yet establish the cable connection to the distributor
COMPACT or to the control unit, resp.

Without built–in gyrosphere, the gyro compass equip-


ment STANDARD 20 must not be put into operation:
otherwise an error message appears.
do not switch on the 24 V supply voltage!

(3) Installing the gyrosphere into the outer sphere (Section 1.4)
(4) Filling in of the distilled water and of the supporting liquid (Section 1.5)
(5) Putting in the outer sphere into the compass casing (Section 1.6)
(6) Establish plug–and–socket connections to the distributor COMPACT or to the control
unit, resp., and switch on power supply.
(7) Observe the heating and settling phase; pay attention to possibly occuring warnings
and error messages (Section 1.7, Sections 2.3.1 and 2.3.2)
(8) Adjustment of the compass zero (reference course input) (Section 1.8)
(9) Readout and controlling of the gyro compass data (Section 1.9)

Pendulum joint

Plastic container
Outer sphere
Bottles for
– supporting liquid
– distilled water

2771E/110–800.DOC032 1–2 Edition: 18. Sept. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

1.3 Preparing the Installation of the Gyrosphere


– Unscrew the two screws from the upper part of the door of the gyro compass casing,
lift out the door, pay attention to ground strap (not with Type 110–806).
– Carefully lift out the plastic container with the outer sphere and the two bottles of sup–
porting liquid and distilled water (see Fig. 1–2)
– Take the outer sphere out of the plastic container and place it on the three rigidly
mounted pins (siehe Fig. 1–3)

Caution!
Risk of tilt–over!

Pendulum joint

Plastic container

Outer sphere

Bottles for
– supporting liquid
– distilled water

Fig. 1–2: Gyro Compass STANDARD 20 with Transportation Support

Edition: 05. Mar. 1999 1–3 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

1.4 Installing the Gyrosphere


Required special tool: Suction cup
Procedure:
– Loosen the six screws that connect the upper outer sphere with the lower outer
sphere (see Fig. 1–3).

Loosen
6 screws

Pins

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
Fig. 1–3: Put–down Outer Sphere with Plug

– Remove the upper outer sphere taking into account the cable loom from the
lower outer sphere to the small PCB (see Fig. 1–4).
– Lift the gyrosphere out of the transportation box and – by making use of the
suction cup – insert it carefully into the lower hemisphere (see Fig. 1–4).
– Put the upper outer sphere again on the lower outer sphere.

2771E/110–800.DOC032 1–4 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

Pay attention to the gasket of between the two outer


spheres (see Fig. 1–4)!

– Re–tighten the six screws (see Fig. 1–3).

Suction cup

Gasket

Upper outer sphere

Cable loom

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
Fig. 1–4: Upper and Lower Outer Spheres separated – Inserting the Gyrosphere

Edition: 14. Febr. 1997 1–5 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

1.5 Filling in of the Distilled Water and the Supporting Liquid


(see Fig. 1–5)
– Unscrew three plastic screws (green, red and black) from the upper outer sphere (the
black screw serves de–aeration).

It is indispensable to observe the right order of points


a) to g)!

Filler

Dist. water Supporting liquid


Red Green Black

Gaskets
Red label
Dist. water
Measuring cone

Gasket

Fig. 1–5: Filling in the Liquids

2771E/110–800.DOC032 1–6 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

a) Put the supplied filler onto the bottle of distilled water (red label).
b) Fill the total amount of distilled water (230 cm3) into the filling hole (red screw).
c) Screw in the red screw again; pay attention to gasket.
d) Remove the filler from the empty bottle for distilled water and put it onto the
bottle of supporting liquid (green label).
e) Fill approx. 840 cm3 of the contents of the bottle into the filling hole (green
screw).
Pay attention to the fact that 840 cm3 will have been filled in when the measur–
ing cone of the liquid level looks as follows:

This view is seen only to beginning of operation (after first


filling–in or after changing the supporting liquid, resp.); dur-
ing operation the dark circle has been smaller (refer to Sec-
tion 2.2.2.2).

f) Supporting liquid that is not used must be poured away by all means!
Special measures of disposal are not necessary.
g) Screw in the green screw again; pay attention to gasket.
h) Screw in the black screw again; pay attention to gasket.

Edition: 05. Mar. 1999 1–7 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

1.6 Putting in the Outer Sphere into the Compass Casing


(see Fig. 1–6)
– Re–insert the outer sphere with the gyrosphere in the compass casing carefully:

Caution!
Pay attention to the two locking pins of the closure!
They must not be damaged, as they ensure the cor-
rect angular position.

– With both hands, take hold of the outer sphere and bring it to below the snap closures
of the pendulum joint.

Pendulum joint

Small
plug

Outer sphere

Fig. 1–6: Putting in the Outer Sphere into the Compass Casing

2771E/110–800.DOC032 1–8 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

– With your thumbs, press down two snap closures and make them lock into place
– Carefully turn the outer sphere through 90° and repeat the same procedure for the
other two snap closures. The outer sphere is now fast to the pendulum joint.

– Put the cable with plug counterclockwise (viewed from above) around the outer
sphere and fasten the plug to the small PCB of the outer sphere; tighten safety
screws.
– Shut the door of the binnacle, pay attention to ground strap.

The gyro compass is now ready for work and can be put into operation by switching on the
24 V power supply.

Edition: 05. Mar. 1999 1–9 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

1.7 Display Indications after Switching–on of Gyro Compass Equipment STANDARD 20


The following operating states of the gyro compass will be signalized:
(See also Signalling of the Operating States on the Steering Repeater Compass or on the
Operator Unit, resp. in the corresponding description).

After switching–on of the gyro compass equipment, the digital display indicates:

Indications Comments, Notes

 Heating Phase

During the heating phase indication of the temperature of the


supporting liquid.
for example:
h: heating phase
28.8 : 28.8 °C

 Settling Time

As soon as the lower operating temperature of 45 °C is


reached:
– automatical switching–on the follow–up system by the sen-
sor electronics
– during a settling time of approx. 3 h, heading indication with
a luminous point added to the last digit

 Heading Indication

After termination of the settling procedure:


– heading indication

This indicated heading value, however, cannot yet


be used; it must still be corrected by entering the
reference course! (see following Section 1.8)

2771E/110–800.DOC032 1 – 10 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

1.8 Compass Zero Adjustment (Reference Course Input)


After installation of the gyro compass, adaptation to the mounting site is required. Compass
zero adjustment takes place via switch B11 and push–button B14 on the sensor electronics
PCB.

1.8.1 Procedure
Prerequisite:
– The gyro compass equipment must be in operation at least 5h.

(1) Preparing the adjustment:


– Ascertain the reference course from the course direction of the ship’s fore–and–aft line
(e.g. take bearing or draw the pier course from the sea chart) and note it; e. g.: 178.4°.
– Open the gyro compass; on the sensor electronics PCB, the push–button B14 and the
switch B11 become visible (see Fig. 1–7).

Switch B11

OFF OPEN

ON

Push–button B14 A B C D E F G H

Fig. 1–7: Position of Push–button and Switch in the Opened Gyro Compass Sensor

Edition: 27. Febr. 1998 1 – 11 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

(2) Entry of the ascertained reference course value


Position of the key B14 and switch B11, see Fig. 1–7

Ser. No. Activity Indication Remarks, Notes

All connected course indica-


1 Switch B11 / A to OFF tions do not follow the course
change any longer.
100° 10° 1° 1/10°
– The flashing decimal place requests a value
alteration

Actuate the key B14 until the first


2 digit of the calculated value ap-
pears

3 Pause of actuation > 5s – The next–lower decimal place flashes and re-
quests a value alteration

Actuate the key B14 until the


4 second digit of the calculated
value appears

5 Pause of actuation > 5s – The next–lower decimal place flashes and re-
quests a value alteration

Actuate the key B14 until the


6 third digit of the calculated value
appears

7 Pause of actuation > 5s – The next–lower decimal place flashes and re-
quests a value alteration

Actuate the key B14 until the


6 fourth digit of the calculated
value appears

After the end of the value input, – Storing the difference value
7 set switch B11 / A to ON
– Indication of the valid course value on the gyro
compass and on all repeater compasses con-
nected

2771E/110–800.DOC032 1 – 12 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

With that, the appropriate zero position for the encoder is determined. The display in the
gyro compass now indicates the valid compass course which is also received by the re-
peaters via the corresponding interface.

– Read out the difference value (alignment error) (see Point 1.9, Step 5) and enter it into
the table found on the inner surface of the door
(Type 110–800 and 110–804) or on the supporting plate ALIGNMENT ERROR

(Type 110–806). –78.5

Table for
Alignment Error
with Typ 110–806

It is absolutely necessary to make this entry as – if the sen-


sor electronics is replaced – the difference value is required
to ascertain the reference course for the new PCB!
(See Section 2.3.4.1)

– After inputting the difference value, close the door of the casing, pay attention to
ground strap.

Edition: 05. Mar. 1999 1 – 13 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

1.9 Readout of the Gyro Compass Data


Certain data of the gyro compass can be indicated on the display of the gyro compass, e.g.
for servicing purposes:

OFF OPEN
– Switch B11 / H to
position OFF ON

A B C D E F G H

Indications Comments,
Notes

Indication of the r.o.t. value


(rate of turn) in ° / s.
With the ship berthed at the pier, the value is 0.
A rate of turn direction with negative sign is
indicated with a point behind the first decimal
digit.
by actuation of the key B14, call up further
datas in the following order:

Step 1 Temperature of the supporting liquid in ° C.


Desired value: 50 °C ±1 °C

Step 2 Sum of gyro current and pump current (for


Start start or operation, resp.) in mA.
Desired value: start 410 mA ±50 mA
operation 290 mA ±50 mA

Operation

Height of gyrosphere with operating tempera-


Step 3 ture in mm.
(up to software Desired value: 1.0 mm to 2.3 mm
version Desired value for
P02 E02.00) optimal operating conditions: 1.9 mm

Step 3 Gyro compass is Height of gyrosphere at operating tempera-


(from to soft- available ture is correct.
ware version
P02 E02.01)
Height of gyrosphere is not correct!
Gyro compass is
no appears with height of gyrosphere < 0.8 mm
not available (E7)

Also with the compass available, the height of


gyrosphere may be out of tolerance, there-
fore, conduct the Section 1.10 now.

2771E/110–800.DOC032 1 – 14 Edition: 30. May 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

Anzeigen Bemerkungen,
Hinweise

Conductance of the supporting liquid with op-


Step 4 erating temperature in µS / cm.
Desires value: 390 µS / cm ... 790 µS / cm,
(range of tolerance)
(see also Section 1.10)

Step 5 Difference of between the ship’s ahead


course and the encoder value in °.
(alignment error)

As Step 5 with the decimal point shifted to the


Step 6 left.
Herein, the first segmant indicating either
or .
Signification: = negative value
= positive value

Step 7 Encoder value in °.

Step 8 As Step 7 with the decimal point shifted to the


left

Step 9 Settling time in min.


Indication is given from 0 to max.180 min.
A higher value is not displayed.

Step 10 Operating time (gyrosphere running time) in


weeks.
999 weeks are displayed as a maximum.

Edition: 14. July 1997 1 – 15 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

Anzeigen Bemerkungen,
Hinweise

Error Logbook.
the error that has occured last is indicated
Step 11 (e. g. E04).
From software version P02 E01.00 on:
The error logbook comprises a register with
16 lines;16 error entries are possible.

OFF OPEN Calling up the register:


– Set DIP switch B11 / G to OFF position
ON

A B C D E F G H

Under position 01 the error that has occured


last is indicated, e. g. E4.
On actuating the key B14 the last error but
one can now be called up, e. g. E5.
Errors that have occured before are to be
called up with key B14, 16 error entries can
be indicated as a maximum; then the display
starts again from the beginning, e. g.:
16 – 7
01 – 4
02 – 5
After readout of all errors that have accumu-
lated:
– Set DIP switch B11 / G to ON again.

Step 12 Sum of all automatic turn–on procedure oc-


cured after errors have appeared.

Step 13
Pending warnings.

Warnings (cont.)
Step 14 If no warnings are pending, only the c ap-
pears; the other digits are dark.
(see Table ’Warnings’, Section 2.3.1)

z. B.:
Step 15 Current software program version of the gyro
compass.

After readout of all compass data: Set DIP Switch B11 / H to ON again!

2771E/110–800.DOC032 1 – 16 Edition: 30. May 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

1.10 Checking and Adjusting the Height of Gyrosphere


For operation of the gyro compass with optimal height the following prerequisites must
be fulfilled:
– Always push both tubes with spec. length of the tube (onto the pump unit and the
outer sphere) (see Fig. 1–8) up to the stop on the connections.
– Conductance (see Step 4 in Section 1.9) L = 420 ... 430 µS/cm
– Adjustment of the height of the gyrosphere under the above conditions:

Indications Comments,
Notes

Carry out the procedure in Section 1.9 up to


Step 3
Step 3 OFF OPEN
(from software additionally switch G to position OFF
version ON
P02 E02.01
on) A B C D E F G H
Indication of the direction of the rotation at the
potentiometer (see Fig. 1–8) for the flow con-
trol of the pump, which effects the correction
of the gyrosphere height:
– Indication c (clockwise):
gyrosphere too high
– Indication cc (counterclockwise):
gyrosphere too low

– Turn carefully the potentiometer to the


required direction until the indication
HYES appears
– Set switch G to position ON again.

86 mm

75 mm

cc
c
Fig. 1–8: Position of the potentiometer for the adjustment of the capacity of pump

Manual measurement of the height of gyrosphere refer to Page 2–5, Fig. 2–3

Edition: 05. Mar. 1999 1 – 17 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

1.11 Switching off the Follow–up System of the Gyro Compass


The follow–up system will automatically be switched on only from a supporting liquid tem-
perature of ≥45 °C.
For servicing purposes (e. g. correct follow–up of course indications on the repeater com-
passes), the follow–up system can be switched off as follows:

OFF OPEN
– Set DIP switch B11 / G to
OFF = follow–up system ON
OFF.
A B C D E F G H

Indications Comments, Notes

With the follow–up system switched off, the digital display now
indicates the last course value with an illuminated point added
to the last decimal digit.

The outer sphere can now manually be turned into any position, the digital display always
indicating the corresponding angular value.

– Set DIP switch B11 / G to ON again = follow–up system ON.

Indications Comments, Notes

The digital display now indicates the supporting liquid tempera-


ture for a short time (during follow–up) and

then again the actual course with – for a duration of approx. 1


min – an illuminated decimal point added to the last digit.

2771E/110–800.DOC032 1 – 18 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

1.12 Test to be performed during Settling Phase or Normal Operation resp.


With this test, the function of the digital display, of the fan and of the stepping motor (fol-
low–up system) can be tested.

OFF OPEN
– Switch B11 / F to
position OFF ON

A B C D E F G H

– Actuate key B14 (Abb. 6)

Indications Comments, Notes

Whilst the key is depressed:


– On the digital display, all luminous segments are lighted.
– The fan must be in operation.
– If the operating temperature is still t < 45 °C, the follow–up
system switches on. The stepping motor turns the outer
sphere to the instantaneous course value of the gyro–
sphere.
With t > 45 °C, the follow–up system has already switched
on; therefore, it is not necessary for the stepping motor to
turn the outer sphere to the instantaneous course value.

After test:
– Switch B11 / F to position ON

Edition: 14. Febr. 1997 1 – 19 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

1.13 Settling Time Bridge–over


For the purpose of checking the gyro compass during short–time switch–off, the following
settling time of 3 h need not be waited for; the settling time can be ”bridged”. The gyro com-
pass then signalizes ”available”.

Indications Comments,
Notes
During settling time:
– Digital display indicates the heading with a full stop
behind the last position.

Heading value still imprecise and not usable!

– Set switch C to position


OFF OPEN
OFF
– Actuate the key B14 ON

With that, the settling phase is ’bridged’: A B C D E F G H

Indications Comments,
Notes

– Digital display without a full stop behind the last position.

After the test: – Set switch C to position ON

The gyro compass equipment continues to indicate a course value in the


settled condition, although the gyro compass has not yet settled! In order to
visualize the settling process, switch the equipment off and then on again.

2771E/110–800.DOC032 1 – 20 Edition: 07. Nov. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

1.14 Clear Register


The values listed in Section 1.9, Steps 10 to 12, can be reset to 0.

OFF OPEN
– Switch B11 / H to
position OFF ON

A B C D E F G H

– By means of key B14 (fig. 1–6), select the desired step, e. g.:

Indications Comments, Notes

Step 11 Error logbook.


The error that has occurred last is indicated

OFF OPEN
– Switch B11 / F to
position OFF ON

A B C D E F G H

Indications Comments, Notes

Step 11 – By means of key B14, reset the hole


values to 0.

In the same way, the stored operating time (Step 10) and the stored sum of all automatic
switching–on procedures (Step 12) can be erased.

– Set switch B11 / F and H on position ON again!

Edition: 14. Febr. 1997 1 – 21 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

1.15 Adjustment of the Polarity for the R.o.T. Output Signal


The R.o.T. output signal is set to polarity positive (+) for Raytheon Anschütz devices when
the ship is turning to port. For devices with polarity ’–’ to port, the sign of the output signal can
be changed as follows:

OFF OPEN
– Set switch B11 / B to position
OFF ON

A B C D E F G H

Indications Comments, Notes

Indication of the polarity of the R.o.T. output signal:

– Polarity ’+’ or

– Polarity ’–’

With push–button B14 (Fig. 1–6) the polarity can be changed

After changing:
– Set switch B to position ON again

1.16 Measuring the Pick–off Voltage1)


The voltage of between the outer sphere and the gyrosphere must be as low as possible.
With a voltage level corresponding to an angular difference of between outer sphere and
gyrosphere of approx. 0.04°, the outer sphere is caused to follow up the gyrosphere. This
value must not be exceeded.

OFF OPEN
– Set switches B11 / F and
H to position OFF ON

A B C D E F G H

Indications Comments, notes

– Difference value in °

A permanent difference value ≥ 0.04° with the ship at


rest (ship made fast to the pier) suggests a defect.

1) from software version P02 E01.00 on

2771E/110–800.DOC032 1 – 22 Edition: 07. Nov. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

2 Care, Maintenance and Shipboard Repair

2.1 Safety Regulations

Warning!
Use care during maintenance and repair to avoid contact
with energized electrical conductors. Applicable safety
regulations must be followed, such as VDE, VBG 4,
OSHA 1919, and other consensus safety standards.

Caution!
Maintenance and repair must be performed by trained
and qualified personnel who are knowledgeable in
equipment safety requirements!

Device may be damaged!


Exchange of spare parts only with the supply voltage
switched off.

To avoid damaging the cross–slotted screws during assembly


and disassembly, use a screwdriver of the model POZIDRIV.

Edition: 25. Aug. 1999 2–1 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2.2 Maintenance

2.2.1 Maintenance Schedule

Ser. No. Care and Maintenance Time Interval Cross


Reference
1 Exchanging the supporting liquid every 3 years 2.2.2
2 Exchanging the distilled water every 3 years 2.2.2

Maintenance of the gyro compass is restricted to exchanging the supporting liquid, the re-
newal of the distilled water and the appertaining gaskets every three years.

To avoid failure of the device, be sure to check the level of the supporting liquid regularly
(see Section 2.2.2).

2771E/110–800.DOC032 2–2 Edition: 10. Mar. 1998


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

2.2.2 Checking the Level of the Supporting Liquid

Check the level of the supporting liquid only while the ship is
lying in a harbor.

2.2.2.1 Check Performance

– Unscrew two screws from the upper part of the door of the gyro compass casing, lift out
the door, pay attention to ground strap (not for type 110–806).
– Switching off the Follow–up System of the Gyro Compass (see Fig. 2–1):

Gyro compass STANDARD 20 must be in operation!

OFF OPEN
– Set DIP switch B11 / G to
OFF = follow–up system ON
off.
A B C D E F G H

The outer sphere can now manually be turned into any position, the digital display always indi-
cating the corresponding angular value.

– Hold the bottom of the quick–release fasteners with both hands (refer to Fig. 2–1) and
release they by pressing with your thumbs.
– Carefully turn the outer sphere 90° and repeat the same procedure with the other quick
release fasteners. The outer sphere is now open to view and can be removed.

Edition: 05. Mar. 1999 2–3 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

Switch B11

OFF OPEN

ON

A B C D E F G H

Outer sphere,
pump and
gyro system

Fig. 2–1: Removing the Outer Sphere from the Compass Casing and Switch B11

– Continue to hold the outer sphere with both hands, lower it slightly (thereby releasing the
locking device) and carefully remove it from the compass casing and put it on the three fixed
pins in a horizontal position (refer to Fig. 2–2); cable connection must be preserved!

Caution!
Risk of tilt–over!

2771E/110–800.DOC032 2–4 Edition: 05. Mar. 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

Pins

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
Fig. 2–2: Put down Outer Sphere

– Check the supporting liquid level on the measuring cone (see Fig. 2–4);
– Unscrew the red plastic screw and check the liquid level of the distilled water by the dipstick,
Type 148–472 (Depot Maintenance Tools) (see Fig. 2–3).

Height of the
Gyrosphere
approx. 2 mm
Gyrosphere rests in the
outer sphere!

Reference: Surface
measuring cone
normal

max. (230cm3)

min. (50cm3)

Level of the
dist. Water

Fig. 2–3: Checking the Level of the dist. Water and the Height of the Gyrosphere

Edition: 05. Mar. 1999 2–5 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

If the level of the supporting liquid is under the label ’min.’ of the dipstick, distilled water must be
added acc. to Section 2.2.2.2.

Exchange the supporting liquid acc. to Section 2.2.3, when:


– the liquid level is no more sensible on the measuring cone and
– the liquid level is under ’min.’, checked at the dipstick,
– the last changing of the supporting liquid was carried out 2 to 2,5 years ago.

2.2.2.2 Refilling Operation of Distilled Water


With Dipstick (Refer to Fig. 2–3):
– Fill in distilled water at the red screw and check the precise height of the distilled water level
with the dipstick
Dipstick not available (refer to Fig. 2–4):
– Pour out remaining distilled water through the filler neck (red) by an injector (tool supplied).
– Measure out 230 cm3 of distilled water
– Fill in this portion of distilled water at the red screw

Filler

red green black

Gaskets
destilled Wasser
and here
Measuring cone

Top view measuring cone

Fluid level:
good/OK

too low

Fig. 2–4: Refilling Double–distilled Water

2771E/110–800.DOC032 2–6 Edition: 05. Mar. 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

Continue after Measuring with and without Dipstick:


– Screw the red screw back into position, observing the sealing
– Unscrew the two other plastic screws (green, black) from the upper outer sphere
– Add distilled water in at the green plastic screw until the condition ’Fluid level good / OK’ is
reached (refer to Fig. 2–4).
– Screw the green and black screws back into position, observing the sealing
– Re–insert the outer sphere in the compass casing carefully

Caution!
Pay attention to the two locking pins of the closure! They must not
be damaged, as they ensure the correct angular position.

– With both hands, take hold of the outer sphere and bring it to below the snap closures of the
pendulum joint (see Fig. 2–1).
– With your thumbs, press down two snap closures and make them lock into place
– Carefully turn the outer sphere through 90° and repeat the same procedure for the other two
snap closures.The outer sphere is now fast to the pendulum joint.

OFF OPEN
– Set DIP switch B11 / G to
ON = follow–up system ON
on.
A B C D E F G H

– Shut the door of the binnacle, pay attention to ground strap.

Edition: 05. Mar. 1999 2–7 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2.2.3 Exchanging the Supporting Liquid and the Distilled Water

2.2.3.1 Removing the Outer Sphere from the Compass Casing


– Switch off the 24 V supply voltage of the STANDARD 20 equipment

Caution!
When the gyro compass is switched off, the rotors come to a standstill
not before a running–down time of approx. 15 to 30 min has elapsed.
During this time, no intervention in the gyro compass must be made.
The gyrosphere might be damaged !

– Unscrew two screws from the upper part of the door of the gyro compass casing, lift out
the door, pay attention to ground strap (not for type 110–806).
– Loosen the safety screws of the plug from the small board on the outer sphere and draw
off the plug (see Fig. 2–5).

Small
plug

Outer sphere,
pump and
gyro system

Fig. 2–5: Removing the Outer Sphere from the Compass Casing

– Hold the bottom of the quick–release fasteners with both hands (refer to Fig. 2–5) and
release they by pressing with your thumbs.
– Carefully turn the outer sphere 90° and repeat the same procedure with the other
quick release fasteners. The outer sphere is now open to view and can be removed.

2771E/110–800.DOC032 2–8 Edition: 05. Mar. 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

– Continue to hold the outer sphere with both hands, lower it slightly (thereby releasing
the locking device) and carefully remove it from the compass casing and put it on the
three fixed pins (refer to Fig. 2–6).

Caution!
Risk of tilt–over!

Loosen
6 screws

Pins

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
Fig. 2–6: Outer Sphere (removed) without Plug

Edition: 10. Mar. 1998 2–9 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2.2.3.2 Pouring away the Supporting Liquid and the Distilled Water
(refer to Fig. 2–7)
– Unscrew the green plastic screw in order to deaerate the system
– Unscrew the black plastic screw
– Hold the outer sphere with both hands and pour away the supporting liquid (special mea–
sures of disposal are not necessary). Supporting liquid must not be re–used!
– Unscrew the red plastic screw from the upper outer sphere and pour out remaining dis–
tilled water by the injector

Supporting liquid
Green Black

Sealing ring
Dist. water
Red Measuring cone

Sealing ring

Fig. 2–7: Plastic Screws in the Outer Sphere

2771E/110–800.DOC032 2 – 10 Edition: 10. Mar. 1998


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

2.2.3.3 Taking the Gyrosphere out of the Outer Sphere


Special tools required: Suction cup
tools supplied
Injector
– Unscrew the six screws that connect the upper outer sphere with the lower outer
sphere (refer to Fig. 2–6)
– Remove the upper outer sphere, observing the cable loom from the lower outer sphere
to the small board (refer to Fig. 2–8)

Suction cup

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
Fig. 2–8: Upper and Lower Outer Sphere Separated –
Taking out and Inserting the Gyrosphere

– Lift the gyrosphere from the lower outer sphere with the suction cup (refer to Fig. 2–8)
and store it in a safe place
– Pour out the remaining supporting liquid from the lower outer sphere

Edition: 10. Mar. 1998 2 – 11 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2.2.3.4 Filling up the new Liquids


– Place carefully the gyrosphere from its safe place with the suction cup in the lower outer
sphere (refer to Fig. 2–8)
– Replace the sealings (refer to Fig. 2–7)
– Place the upper outer sphere back on the lower outer sphere

Observe the sealing between the outer sphere shells


(refer to Fig. 2–7)!

– Screw the six screws back on (refer to Fig. 2–6)


– Fill up with new distilled water and fresh supporting liquid (see Fig. 2–9)

Observe the order of a) to g) exactly at all times!

Filler

Dist. water Supporting liquid


Red Green Black

Gaskets

Red label
Dist. water Measuring cone

Fig. 2–9: Filling in the Liquids

2771E/110–800.DOC032 2 – 12 Edition: 10. Mar. 1998


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

a) Place the filling device on the bottle with distilled water (red label)
b) Fill in the entire distilled water (230 cm3) at the red screw
c) Screw the red screw back into position, observing the sealing
d) Remove the filling device from the empty bottle of distilled water and place it onto the
bottle with supporting liquid (green label)
e) Fill in the 840 cm3 contents of the bottle at the green screw
When carrying out this procedure, make sure that the 840 cm3 are filled in when the
measuring cone shows the following:

This view is seen only to beginning of operation (after first


filling–in or after changing the supporting liquid, resp.); dur-
ing operation the dark circle has been smaller (refer to Sec-
tion 2.2.2.2).

f) The remainder of the supporting liquid must be poured away (special measures of
disposal are not necessary).
g) Screw the green screw back into position, observing the sealing
h) Screw the black screw back into position, observing the sealing

Edition: 05. Mar. 1999 2 – 13 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2.2.3.5 Putting in the Outer Sphere into the Compass Casing


(see Fig. 2–10)
– Re–insert the outer sphere in the compass casing carefully:

Caution!
Pay attention to the two locking pins of the closure!
They must not be damaged, as they ensure the cor-
rect angular position.

– With both hands, take hold of the outer sphere and bring it to below the snap closures
of the pendulum joint.

Pendulum joint

Small
plug

Outer sphere

Fig. 2–10: Putting in the Outer Sphere into the Compass Casing

2771E/110–800.DOC032 2 – 14 Edition: 10. Mar. 1998


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

– With your thumbs, press down two snap closures and make them lock into place
– Carefully turn the outer sphere through 90° and repeat the same procedure for the
other two snap closures.
The outer sphere is now fast to the pendulum joint.

– Put the cable with plug counterclockwise (viewed from above) around the outer sphere
and fasten the plug to the small PCB of the outer sphere; tighten safety screws.
– Shut the door of the binnacle, pay attention to ground strap.

The gyro compass is once again ready for work and can be put into operation by switching on
the 24 V supply voltage.

Edition: 05. Mar. 1999 2 – 15 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2.3 Shipboard Repair

Before carrying out repairs, we recommend that you read


through the corresponding sections in Chapter 3 ’Construc-
tion and Operating Principle’.

2.3.1 Signalling in Case Warnings have occurred

To avoid failure of the device, pay attention to the


warnings indicated on the digital display, and elimi-
nate the cause in good time.

After one or more warnings have occurred,


the decimal point is flashing as long as the
warning is pending.

By pressing the key B14 (see Fig. 1–6), the Decimal point
warnings ars indicated on the digital display .

The key is accessible after the door has been removed. For this:
– Screw out two screws from the upper part of the door of the gyro compass casing, lift out
the door, pay attention to ground strap.

Digital display after first key depression (keep


key pressed down)

Digital display after second key depression


(keep key pressed down)

The following warnings are displayed:

2771E/110–800.DOC032 2 – 16 Edition: 05. Mar. 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

2.3.2 Search Aids in Case of Warnings

Code of Type of Warning Possible Cause Measure


Warning

c1 1 Fan, restricted function 1.1 Cable contacts out of order 1.1.1 Check cabling
1.2 Cooling air supply disturbed (see Section 2.3.4)
1.2.1 Clean suction holes in the bottom
or air outlet holes (fan grid)
c2 2 Heating, restricted 2.1 Cable contacts out of order 2.1.1 Check cabling
function (see Section 2.3.4)
2.2 Heating cartridge defective 2.2.1 Exchange heating cartridge
(see Section 2.3.5.4)
c3 3 Temperature > 65 °C 3.1 Ambient temperature too high 3.1.1 Switch on air conditioning
(> 55 °C)
3.2 Fan with restricted function 3.2.1 Check fan; exchange,
if applicable
(see Section 2.3.5.5)
c4 4 Temperature controller, 4.1 Temperature sensor defective 4.1.1 Exchange temperature sensor
restricted function (see Section 2.3.5.3)

c5 5 Ship’s mains interrup- 5.1 Ship’s mains disturbed 5.1.1 Check ship’s mains
tion with t ≥ 45 °C
c 6 *) 6 Height of gyrosphere 6.1 Pump operation disturbed 6.1.1 Inform Raytheon Anschütz Ser-
out of tolerance vice

Example:

Heating and temperature controller with re-


stricted function

After the cause of the warning ’Ship’s mains interruption (c5)’


has been eliminated, the point behind the lost digit will be
alight for 3h; one starts out with the idea that during the time of
voltage interruption a course change took place and, there-
fore, the gyro compass is forced to settle anew.

*) Valid from software version P02 E02.02

Edition: 30. Apr. 1999 2 – 17 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2.3.3 Aids to Trouble Shooting


After an error has occurred, the course information is switched off. The gyro compass then
makes up to 4 re–starting attempts. After having made a 4th fruitless attempt, the gyro compass
remains switched off. The number of starting attempts as well as the last occurred error are
stored and can be visualized on the digital display by calling up the compass data (Section 1.9).

Code of Type of Error Possible Cause Measure


Error

E1 1 Operating voltages in 1.1 Sensor electronics defective 1.1.1 Exchange sensor electronics
compass faulty (see Section 2.3.5.1)
E2 2 Gyro supply faulty 2.1 Sensor electronics defective 2.1.1 Exchange sensor electronics
(see Section 2.3.5.1)
E3 3 Encoder faulty 3.1 Cabling out of order 3.1.1 Check cabling
(see Section 2.3.4)
3.2 Sensor electronics defective 3.2.1 Exchange sensor electronics
(see Section 2.3.5.1)
3.3 Encoder defective 3.3.1 Call Raytheon Anschütz Service
E4 4 Gyro current faulty 4.1 Cabling out of order 4.1.1 Check cabling
(see Section 2.3.4)
4.2 Sensor electronics defective 4.2.1 Exchange sensor electronics
(see Section 2.3.5.1)
4.3 Gyrosphere defective 4.3.1 Exchange gyrosphere
(see Section 2.3.5.2)
E5 5 Follow–up faulty 5.1 Cabling out of order 5.1.1 Check cabling
(see Section 2.3.4)
5.2 Toothed belt jumped off 5.2.1 Put on the toothed belt again
5.3 Sensor electronics defective 5.3.1 Exchange sensor electronics
(see Section 2.3.4.1)
5.4 Step motor defective 5.4.1 Call Raytheon Anschütz Service
5.5 Gearing out of adjustment 5.5.1 Call Raytheon Anschütz Service
E6 6 Temperature sensor 6.1 Cabling out of order 6.1.1 Check cabling
breakdown (see Section 2.3.4)
6.2 Temperature sensor defective 6.2.1 Exchange temperature sensor
(see Section 2.3.5.3)
6.3 Sensor electronics defective 6.3.1 Exchange sensor electronics
(see Section 2.3.5.1)
E 7 *) 7 Height of gyrosphere 7.1 Sensor electronics defective 7.1.1 Exchange sensor electronics
out of tolerance (see Section 2.3.5.1)
7.2 Gyrosphere defective 7.2.1 Exchange gyrosphere
(see Section 2.3.5.2)
7.3 Pump defective 7.3.1 Call Raytheon Anschütz Service

*) No longer valid from software version P02 E02.02

2771E/110–800.DOC032 2 – 18 Edition: 30. Apr. 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

Code of Type of Error Possible Cause Measure


Error

E8 8 Breakdown in heating 8.1 Cabling out of order 8.1.1 Check cabling


(see Section 2.3.4)
8.2 Heating cartridge defective 8.2.1 Exchange heating cartridge
(see Section 2.3.5.4)
8.3 Temperature fuse defective 8.3.1 Exchange temperature fuse
(see Section 2.3.5.4)
8.4 Sensor electronics defective 8.4.1 Exchange sensor electronics
(see Section 2.3.5.1)
E 9 *) 9 Overtemperature 9.1 Cabling out of order 9.1.1 Check cabling
> 70 °C (see Section 2.3.4)
9.2 Ambient temperature too high 9.2.1 Switch on air conditioning
(> 55 °C)
9.3 Sensor electronics defective 9.3.1 Exchange sensor electronics
(see Section 2.3.5.1)
9.4 Temperature sensor defective 9.4.1 Exchange temperature sensor
(see Section 2.3.5.3)

*) No longer valid from software version P02 E02.02

2.3.4 Checking the Cabling


– Switch off the STANDARD 20 gyro compass equipment by switching off the 24 V
supply voltage

Caution!
When the gyro compass is switched off, the rotors come to
a standstill not before a running–down time of approx. 15 to
30 min has elapsed. During this time, no intervention in the
gyro compass must be made.
The gyrosphere might be damaged!

– Unscrew two screws from the upper part of the door of the gyro compass casing,
lift out the door, pay attention to ground strap (not for Type 110–806)
– Check visible cables (see Fig. 2–11) for crack or break
– Check fastening of the plug on the temperature PCB.

Edition: 30. Apr. 1999 2 – 19 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

Cable

Plug contact

Cable

Plug contact

Fig. 2–11: Cabling in the Gyro Compass

2771E/110–800.DOC032 2 – 20 Edition: 30. Apr. 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

2.3.5 Exchanging of Parts

Caution!
Device may be damaged!
Exchange of spare parts only with the supply voltage
switched off.

2.3.5.1 Sensor Electronics


– Unscrew two screws from the upper part of the door of the gyro compass casing, lift out
the door, pay attention to ground strap (not for Type 110–806)
– Unscrew 6 screws (refer to Fig. 2–12)

3 screws

3 screws

Fig. 2–12: Fastening Screws for the Sensor Electronics

Edition: 05. Mar. 1999 2 – 21 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

– Place a middle–sized screwdriver (max. 5 mm diameter) into the blind hole of the supporting
plate (refer to Fig. 2–13) from below through the hole in the sensor electronics and use it as
lever to pull out the sensor electronics carefully.

ÉÉ
ÉÉ
ÉÉ
ÉÉ
Sensor elec–
tronics PCB ÉÉ
ÉÉ
ÉÉ
ÉÉ
Plug group
ÉÉ
ÉÉ
ÉÉ
ÉÉ
ÉÉ
Fig. 2–13: Lifting out the Sensor Electronics

– Carefully remove the printed board and replace it


– Assembly/re–assembly in the reverse order.
– Put the gyro compass equipment STANDARD 20 into operation again by switching on
the 24 V supply
– Read the difference value (alignment error) from the inner surface of the door and, with
this value in acc. to the following description, Sections 1 to 3, calculate the requisite new
value and enter it into the installed new sensor electronics PCB.

It is indispensable to carry out this last point, as the refer-


ence course, depending on the installation position of the
compass, is still not stored on the new PCB. Otherwise, the
course indication of the gyro compass would be incorrect.

2771E/110–800.DOC032 2 – 22 Edition: 10. Mar. 1998


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

(1) General information to put in the reference course


During the first putting into operation, the gyro compass has been adapted to the
mounting site. The difference value (alignment error) from this is noted inside of the
door. With this value the new reference course has to be calculated and entered
again.
Pre–condition:
– The course is indicated on the digital display after restarting the equipment
(settling time of at least 1 h).

(2) Calculation of the value to be entered by taking into account the difference
value
Read–out and note the encoder value acc. to Section 1.9 Steps 7 and 8.
Encoder value plus or minus difference value (dependent on sign)
Example: Encoder value: 256.9°
Difference value from table on the inside of the door: –78.5°

Value to be entered: 178.4°

(3) Putting–in of the calculated course value: see Section 1.8.1 (2)

Edition: 10. Mar. 1998 2 – 23 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2.3.5.2 Gyrosphere
Perform the operations acc. to Section 2.2.3; but under Section 2.2.3.4:
– By means of the suction cup, insert carefully the new gyrosphere into the lower hemi–
sphere (see Fig. 2–4).
– Exchange existing sealings

After assembly, the gyro compass must be set in operation and the compass zero point (refe-
rence course) checked acc. to section 1.8 and corrected if necessary.

For gyro compasses with built–in coarse synchro, the synchro zero point must also be checked
and possibly corrected acc. to section 2 ’Zeroing of synchro and sin/cos potentiometer’ in the
appendix of the service manual.

2771E/110–800.DOC032 2 – 24 Edition: 02. July 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

2.3.5.3 Temperature Sensor and Overtemperature Fuse


Perform the operations stated under Section 2.2.3.1.
Then:
– Draw off the plug contacts B2 and B3 (see Fig. 2–14)
– Unscrew the two screws by means of which the outer sphere PCB is held
– Carefully take off the PCB
Plug contact, upper calotte OK

Plug contacts B2 and B3

2 screws

Overtemperature fuse

Temperature sensor

Fig. 2–14: Outer Sphere PCB

The PCB carries the temperature sensor N1 and the overtemperature fuse E1 (see Fig. 2–14);
both are provided with heat conducting paste.

If the temperature fuse is defective:


– Exchange the temperature fuse, apply heat conducting paste to the new temperature
fuse

Edition: 02. July 1999 2 – 25 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

If the temperature sensor is defective, the complete PCB must be exchanged:


– Loosen all cable connections (W1, W2, RK, 3, 1, 2, UK and OK) at the plug contacts
(see Fig. 2–14 and Fig. 2–15)

Reversing Reversing
contact W1 contact W2

3 2 1
Conductivity
sensor RK
Plug contact,
lower calotte
UK

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ UK 2 1 3 RK W1 W2

Fig. 2–15: Cable Connections to the Outer Sphere PCB

– Exchange outer sphere PCB


– Re–establish plug contacts; the cable ends are correspondingly lettered

Apply heat conducting paste to the temperature fuse or


temperature sensor, resp., and to the corresponding
holes in the outer sphere.

– Putting in the Outer Sphere acc. to Section 2.2.3.5

2771E/110–800.DOC032 2 – 26 Edition: 02. July 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

2.3.5.4 Heating Cartridge


Perform the operations stated under Section 2.2.3.1.
Then:
– Carefully open the green screw on the outer sphere, thereby deaerating the outer sphere
(see Fig. 2–16)

Sealing ring
Green
Vent hole

Heating
cartridge

Sealing ring

Fig. 2–16: Exchanging the Heating Cartridge

– Screw in the green screw again


– Seal the vent hole in the measuring cone (adhesive tape)

– Carefully place the outer sphere on a prepared support (polyfoam, foamed material) with
the heating cartridge up; by this, the supporting liquid is prevented from running out,
when the cartridge has been removed. Secure the outer sphere against rolling away!
– Screw out four screws on the heating cartridge
– Draw off the plug contacts B2 and B3 (see Fig. 2–14)
– Carefully take out the heating cartridge; the heating cartridge dips into the supporting
liquid
– Insert new heating cartridge and exchange the sealing


Edition: 02. July 1999 2 – 27 2771E/110–800.DOC032
Gyro Compass STANDARD 20
Service Manual

Turn the heating cartridge in the opening in such a


way that the plug contacts B2 and B3 can be plugged
on again.

– Screw in the four screws again; the longer one for the cable support
– Putting in the Outer Sphere acc. to Section 2.2.3.5

2.3.5.5 Fan
Perform the operations stated under Section 2.2.3.1.
Then:
– Draw off the compass cable from the distributor COMPACT or from the control unit, resp.
– Draw out the sensor electronics (see Section 2.3.5.1)
– Screw out all screws from the top of the compass casing except for the screw on the cable
duct.
– Lift out the supporting plate and place it – underside up – on a suitable support

Joint

Sensor
Fan electronics

Screws

Fig. 2–17: Fan on the Supporting Plate

– Screw off the plug of the fan


– Screw out the screws of the angle of fan (see Fig. 2–17)
– Screw off the four screws by means of which the fan is mounted on the angle
– Exchange the fan
– Re–assembly to be made in reverse order
– Putting in the Outer Sphere acc. to Section 2.2.3.5

2771E/110–800.DOC032 2 – 28 Edition: 02. July 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

2.3.5.6 Brush Group and Collector Ring Board


Carry out all work as described below in section 2.2.3.1 .
Then:
– strip off the compass cable from the control unit at the COMPACT distributor
– pull out the sensor electronics (refer to section 2.3.5.1)
– unscrew all topside screws at the compass housing except for the screw at the cable
lead–through plate
– lift out the supporting plate and place it upside down on a suitable supporting surface
– loosen the cable support at the joint (refer to Fig. 2–18)
– unscrew the 6 screws that connect the joint with the toothed disc
(refer also to Fig. 2–19/1)
– remove the toothed belt
– loosen the binder holding the cable at the toothed disc
– remove the joint together with the toothed disc and the flange, thereby pulling out the
cable through the drilling points
– unscrew the 3 screws in the centre of the flange (refer to Fig. 2–19/2)
– remove flange (refer to Fig. 2–19/3) with brush group (refer to Fig. 2–19/4)

In some compasses, between flange and encoder casing


(see Fig. 2–19/8) three or six spacers are mounted
(see Fig. 2–19/A), which are held by three screws (Fig. 2–19/2).
The spacers must be carefully saved.

cable support at
joint

joint
cable binder at
toothed disc

6 screws

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
Fig. 2–18: Supporting Plate on Base

Edition: 02. July 1999 2 – 29 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2
4

3 5

10

Fig. 2–19: Supporting Plate – Exploded Drawing – (abstract from the replacement parts list)

2771E/110–800.DOC032 2 – 30 Edition: 02. July 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

a) Replacing the Brush Group:


– unscrew the 3 screws (refer to Fig. 2–19/5) holding the brush group on the flange
– Remove the protective cap from the new brush group

The brushes are polished and adjusted.


Please do not touch!

– replace the brush group

When mounting the brush group, press against the edge of the
flange radially and then tighten the screws. This ensures that the
brushes will be put in the correct position with regard to the col-
lector rings.
Do not touch the collector rings with your fingers!

b) Replacing the Collector Ring Board


– unscrew the 6 screws (refer to Fig. 2–19/6) connecting the collector ring board (refer
to Fig. 2–19/7) with the encoding housing (refer to Fig. 2–19/8)
– replace the collector ring board

The new collector rings have been polished and adjusted in the
factory. Please do not touch!

– When inserting the new collector ring board, only screw in the 6 screws but do not tighten
them. First insert the sensor electronics and then tighten the 6 screws.

The sensor electronics serves here as an installation aid for


correct positioning of the collector ring board.

– Then pull the sensor electronics back out.

Edition: 02. July 1998 2 – 31 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

Assembly is carried out in the reverse order; the spacers (Fig. 2–19/A) must be inserted
again.

After assembly, the gyro compass must be set in operation and the compass zero point (refe-
rence course) checked acc. to section 1.8 and corrected if necessary.

For gyro compasses with built–in coarse synchro, the synchro zero point must also be checked
and possibly corrected acc. to section 2 ’Zeroing of synchro and sin/cos potentiometer’ in the
appendix of the service manual.

2.3.4.6 Encoder
Carry out disassembly work as described below in sections 2.2.3.1 and 2.3.5.6.
Then:
– unscrew the 4 screws (refer to Fig. 2–19/10) connecting the encoder housing with the
supporting plate (refer to Fig. 2–19/9)
– replace the encoder

In older gyro compasses, the encoder is assembled in an


additional housing. The new encoder is assembled without
this housing.

After successful assembly, put the STANDARD 20 gyro compass into operation as de-
scribed in section 1.7 and check the compass zero point (reference course) acc. to section
1.8, correcting it if necessary.

For gyro compasses with built–in coarse synchro, the synchro zero point must also be checked
and possibly corrected acc. to section 2 ’Zeroing of synchro and sin/cos potentiometer’ in the
appendix of the service manual.

2771E/110–800.DOC032 2 – 32 Edition: 02. July 1998


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

2.3.5 Pump
Carry out disassembly work as described in section 2.2.3.1.
Then:
– unscrew the green plastic screw (refer to Fig. 2–20.) in order to ventilate the system
– unscrew the black plastic screw (refer to Fig. 2–20.)
– hold the outer sphere in both hands and pour out the supporting liquid;
depending on its age, the supporting liquid may be able to be re–used.

Carry out further disassembly in accordance with section 2.2.3.3.

red green black

sealing ring

measuring cone

sealing ring

Fig. 2–20.: Plastic Screws in the Outer Sphere

Edition: 02. July 1998 2 – 33 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

Then:
– lay the upper and lower outer spheres with their openings facing down onto a clean
cloth (refer to Fig. 2–21.) in order to catch any remaining liquid.

ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ
Fig. 2–21.: Upper and Lower Outer Spheres with Openings facing Down

2771E/110–800.DOC032 2 – 34 Edition: 02. July 1998


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

– pull off the return pipe for the supporting liquid (refer to Fig. 2–22./2) from the
conductivity sensor (refer to Fig. 2–22./1)
– pull off the cable at the pump (multipoint connector and lower calotte UK; Fig. 2–11)
– unscrew the 6 screws (refer to Fig. 2–22./3) holding the pump on the lower outer
sphere
– remove the entire pump including the rotor (refer to Fig. 2–22./4)
– insert the new pump and the new rotor, re–utilizing the pump disc (refer to
Fig. 2–22./5)
– assembly is carried out in the reverse order

1
75 mm
5

2
86 mm

Fig. 2–22.: Lower Outer Sphere – Explosion Drawing (abstract from the replacement
parts list)

Edition: 02. July 1998 2 – 35 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2.4 Spare Parts Catalogue

The following replacement parts catalogue no is valid for the entire gyro
compass with the main assemblies:
– basic equipment STANDARD 20 Gyro Compass, Type 110–222
– gyrosphere, Type 111–006
– supporting liquid, Type 148–162 and
– distilled water, Type 148–398

2.4.4 Notes on Ordering


To ensure fast processing of replacement parts orders and to make sure that the correct re-
placement part is delivered, the following details are required:

1. Name of the ship


2. Raytheon Anschütz order number:
e.g.: 610 0 61637
3. Device type (refer to type label) that the replacement part is required for:
e.g.: STANDARD 20 Gyro Compass, Type 110 – 222 E014.
4. Exact designation of the replacement part from the specifications given in the
replacement parts catalogue

Example:

Stock No. Designation Drawing No.


3.600 089 Sensor PCB 110–222.101 E01

5. Required number of parts

2771E/110–800.DOC032 2 – 36 Edition: 02. July 1998


Kreiselkompaß STANDARD 20
GYRO COMPASS STANDARD 20 Ersatzteilkatalog
SPARE PARTS
Type 110–800, 110–804, 110–806 CATALOGUE

70

5
71
8
9

10
6

1
2 12
14
13

15

17
18
64

16

22

26

24 28
29

3 27
25

4 63

21
20
62

14.483 2 – 37
30 32
33
34
35 36
37

31
38

39
40

69

41
(44) 45 46 43

72 42
68

(44)

50 48

47
49

65

52

67 51

53
66

54

55

56

60
57 49

50
61
59
58

2 – 38
Kreiselkompaß STANDARD 20
GYRO COMPASS STANDARD 20 Ersatzteilkatalog
Type 110–800, 110–804, 110–806 SPARE PARTS
CATALOGUE

Pos. Lager-Nr. Benennung Designation Zeichnungs-Nr. Stck. Herst.-Code Versorgungs-Nr.


Stock-No. Part-No. Qty. MFRC NATO Stock-No.
Bemerkungen
REMARKS
1 1.607 173 Schraube SCREW M 4x12 ISO 7045A4Z 6 D 8286 5305-12-303-5334
2 1.620 841 Scheibe WASHER 4,3 DIN 433 A4 6 D 8286
3 3.600 089 Sensorkarte SENSOR PCB 110-222.101 E01 1 D 2865 5998-12-343-5816
4 1.604 831 Schraube SCREW M 6x20 ISO 7046-2 A4-Z 2 D 8286
5 3.608 498 Gelenk HINGE 110-222.11 1 D 2865 6605-12-343-6318
6 1.607 173 Schraube SCREW M 4x12 ISO 7045 A4-Z 4 D 8286 5305-12-303-5334
7 3.513 981 Scheibe WASHER 110-222.01-005 1 D 2865
8 1.607 173 Schraube SCREW M 4x12 ISO 7045 A4-Z 6 D 8286 5305-12-303-5334
9 1.620 841 Scheibe WASHER 4,3 DIN 433 A4 6 D 8286
10 1.504 729 Zahnscheibe z= 256 TOOTHED WHEEL z = 256 110-222.01-008 1 D 2865
11 wird in diesem Gerät nicht verwendet / not applicable in this unit
12 3.514 541 Flansch FLANGE 110-222.01-012 1 D 2865
13 1.607 174 Schraube SCREW M 4x16 ISO 7045 A4-Z 3 D 8286
14 3.601 361 Schleifringgruppe SLIP RING ASSEMBLY 110-222.X15 1 D 2865
15 1.607 252 Schraube SCREW M 3x8 ISO 7045 A4-Z 3 D 8286
16 3.601 361 Schleifringgruppe SLIP RING ASSEMBLY 110-222.X15 1 D 2865
17 1.607 252 Schraube SCREW M 3x8 ISO 7045 A4-Z 6 D 8286
18 1.620 743 Scheibe WASHER 3,2 DIN 433 X12 CR 6 D 8286
19 wird in diesem Gerät nicht verwendet / not applicable in this unit
20 1.607 177 Schraube SCREW M 4x30 ISO 7045 A4-Z 4 D 8286
21 1.620 841 Scheibe WASHER 4,3 DIN 433 A4 4 D 8286
22 3.601 156 Elektr.-opt. Winkelgeber ENCODER 110-222.X13 1 D 2865
23 wird in diesem Gerät nicht verwendet / not applicable in this unit
24 3.608 582 Lüfter, vollst. FAN, COMPL. 110-222.08 1 D 2865 4140-12-343-3674
25 1.607 171 Schraube SCREW M 4x6 ISO 7045 A4-Z 4 D 8286
26 1.670 338 Zahnriemen TOOTHED BELT 80315, 315 Z, 0,08" 1 C 2720 3030-12-343-5630
27 3.608 591 Schrittmotor, vollst. STEPPING MOTOR, 110-222.47 1 D 2865 6105-12-343-4375
COMPL.
28 1.607 173 Schraube SCREW M 4x12 ISO 7045 A4-Z 3 D 8286 5305-12-303-5334
29 1.620 841 Scheibe WASHER 4,3 DIN 433 A4 3 D 8286
30 1.796 040 Haltenocken CAM J 252 R13-3 4 D 0680
31 1.796 041 Mutter NUT J 252 R43-3 8 D 0680
32 1.504 709 Schraube (grün) SCREW (GEEN) 110-222.20-006 1 D 2865
33 1.793 964 O-Ring RUBBER GASKET 8x2 SHA 70 EPDM 1 D 7040
34 1.504 731 Schraube (rot) SCREW (RED) 110-222.20-004 1 D 2865
35 1.793 963 O-Ring RUBBER GASKET 6x2 SHA 70 EPDM 1 D 7040
36 1.504 708 Schraube SCREW 110-222.20-005 1 D 2865
37 1.793 963 O-Ring RUBBER GASKET 6x2 SHA 70 EPDM 1 D 7040
38 3.600 144 Obere Hüllkugel UPPER HEMISPHERE 110-222.X09 1 D 2865
39 1.607 174 Schraube SCREW M 4x16 ISO 7045 A4-Z 6 D 8286
40 1.620 830 Scheibe WASHER A 4,3 DIN 125 A4 6 D 8286 5310-12-158-2236

All depicted items which are not mentioned in the text are not applicable for this unit. Since further development may necessitate making modifications to
existing equipment, its conformity with the relevant illustrations and drawings is not always ensured. RAYTHEON MARINE will be under no liability
whatever that may arise from any such differences.
2 – 39
14.483 RA/S–SU 9912 EDITION 05
Kreiselkompaß STANDARD 20
GYRO COMPASS STANDARD 20
Type 110–800, 110–804, 110–806
Pos. Lager-Nr. Benennung Designation Zeichnungs-Nr. Stck. Herst.-Code Versorgungs-Nr.
Stock-No. Part-No. Qty. MFRC NATO Stock-No.
Bemerkungen
REMARKS
41 1.793 965 O-Ring RUBBER GASKET 160x3 SHA 70 EPDM 1 D 2305
42 3.608 966 Heizung, kompl. HEATER, COMPL. 110-222.X02 1 D 2865
431 3.608 757 Hüllkugel-PCB OUTER SPHERE PCB 110-222.22 1 D 2865 5998-12-343-5818
44 1.930 176 Wärmeleitpaste HEAT CONDUCTING D 2865
PASTE
45 1.607 267 Schraube SCREW M 3x6 ISO 7045 A4-Z 2 D 8286
46 1.620 706 Scheibe WASHER A 3,2 DIN 125 A4 2 D 8286
47 3.600 034 Lagerschale, kompl. LOWER HEMISPHERE 110-222.X06 1 D 2865
48 1.601 179 Schraube SCREW M 2x4 DIN 912 A4 2 D 8286
49 1.621 641 Fächerscheibe WASHER A2,2 DIN 6798 X12 CR 3 D 8286
50 1.721 499 Flachstecker FLAT PIN TERMINAL D 2,2 2,8-0,8 3 D 8286
51 3.500 651 Schlauch TUBE 110-222.20-012 (86 mm) 1 D 2865
52 1.793 967 O-Ring RUBBER GASKET 64x3 SHA 70 EPDM 1 D 7040
53 3.608 916 Kalotte, unten CALOTTE, BELOW 110-222.96 1 D 2865
54 1.793 964 O-Ring RUBBER GASKET 8x2 SHA 70 EPDM 1 D 7040
55 1.793 968 O-Ring RUBBER GASKET 54x3 SHA 70 EPDM 1 D 7040
56 1.504 705 Scheibe DISK 110-222.20-007 1 D 2865
57 3.609 274 Pumpe, kompl. PUMP, COMPL. 110-222.X04 1 D 2865
58 1.607 173 Schraube SCREW M 4x12 ISO 7045 A4-Z 6 D 8286 5305-12-303-5334
59 1.620 830 Scheibe WASHER A 4,3 DIN 125 A4 6 D 8286 5310-12-158-2236
60 1.610 077 Mutter NUT M 2 ISO 4032 A4 1 D 8286
61 1.601 177 Schraube SCREW M 2x8 DIN 912 A4 1 D 8286
62 1.502 520 Schiene GUIDE NB 07-009.00-062 2 D 2865
63 3.608 897 Kabel CABLE NB 03-914-3M 1 D 2865
64 1.604 602 Schraube SCREW M 4x10 DIN 965 A4 8 D 8286
65 1.500 297 Tragflüssigkeit SUPPORTING LIQUID 148-162 1 D 2865 6810-12-160-1000
66 1.508 499 Destilliertes Wasser DISTILLED WATER 148-398 1 D 2865
67 1.507 674 Kappe FILLER PIPE 148-398.00-002 1 D 2865
68 Kreiselkugel GYROSPHERE 111-006 1 D 2865
69 1.793 966 O-Ring RUBBER GASKET 12x2 SHA 70 EPDM 1 D 7040
70 1.796 039 Haltescheibe WASHER 15 S 11-1CJ 4 D 0680
71 1.796 038 Verschlußzapfen FASTENER 15 S 1-5-1AD 4 D 0680
72 1.762 141 Temperatursicherung TEMP. FUSE (TCO) 874002085087 1 U 3832
87°C/10A/220V AC
Ersatzteile ohne Abbildung:
Spare Parts without illustration:
3.608 939 Satz Dichtungen SET OF GASKETS 110-222.X01 D 2865 5330-12-343-3789
3.600 4762 Hüllkugel, kompl. OUTER SPHERE; COMPL. 110-222.X11 D 2865
1 Temperatursensor und Temperatursicherung einsetzen mit Pos. 44
Temperature Sensor and TCO to be inserted with Pos. 44
2 incl. Pos. 65 and 66

2 – 40
Gyro Compass STANDARD 20 Technical
Service Manual Documentation

3 Construction and Operating Principle

3.1 Construction
The Gyro Compass STANDARD 20 consists of the following main components:
– Basic equipment of Gyro Compass STANDARD 20, Type 110 – 222, with
– Supporting plate
– Joint
– Outer sphere and pump
– Sensor electronics
– Casing (Type 110–806 without casing)
– Gyrosphere, Type 111 – 006, and
– Supporting Liquid, Type 148 – 162 with Distilled Water, Type 148 – 398

Sensor electronics
Supporting
plate

Fan

Joint

Outer sphere,
Pump and
Gyro system
Casing

Fig. 3–1: Gyro Compass STANDARD 20 – Schematic Sectional Drawing

Edition: 19. Nov. 1998 3–1 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

3.1.1 Supporting Plate


The supporting plate (Fig. 3–2) – an aluminium cast construction with cooling ribs on its up-
per side – carries on its underside the electronics PCB, gear, joint and fan.

The 360° suspension of the sensor is ensured by an encoder, centrally flanged on the sup-
porting plate and with a resolution of 212 pulses/revolution. The pendulum joint for receiving
the outer sphere is attached to its shaft as well as the slip–ring assembly with the flange–
mounted toothed belt wheel. Via a toothed belt, a transmission ratio of i = 5.12 from the fol-
low–up stepping motor to the outer sphere mounting is achieved via the pendulum joint. Dur-
ing a fine step of the stepping motor of 0.225°, therefore,0.044° / fine step are transmitted on
the 360° shaft.

Above the door, the supporting plate shows a window through which a 4–digit, 7–segment
LED indication on the sensor electronics is visible. The LED indication shows the uncor-
rected course and – in coded form – status indications, warnings and errors.
The slip–ring assembly has been designed as a PCB and contains 11 slip rings.

Slip–ring Encoder Cooling ribs Follow–up


assembly stepping motor

Sensor elec–
tronics PCB

Toothed belt Pendulum


wheel joint

Outer sphere
mounting

Fig. 3–2: Supporting Plate – Sectional Drawing

2771E/110–800.DOC032 3–2 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

3.1.2 Joint
The pendulum joint that is directly flange–mounted on the encoder (Fig. 3–3) connects the
outer sphere with the encoder; an absolute heading determination – free from gear back–
lash – is therefore guaranteed.

The pendulum joint is coupled to a damping. A damping body in a highly viscous liquid re-
duces the outer sphere vibration occurring during ship movement.
A vibration isolation eliminates interference from outside by vibration and shock in the hori-
zontal as well as in the vertical direction.

Both assemblies – the pendulum joint with damping and the vibration isolation – are in-
cluded by a bellows. This has a high stiffness during radial strain; on the other hand, the
bellows gives way slightly in case of axial and angular strain.

Bellows

Damping
body

Highly viscous
fluid

Fig. 3–3: Joint – Sectional Drawing

Edition: 14. Febr. 1997 3–3 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

3.1.3 Outer Sphere and Pump


The outer sphere (Fig. 3–4) consists of two assemblies that are connected to each other by
six screws.

3.1.3.1 Upper Outer Sphere Shell


The flow guide for the supporting liquid is in this assembly and – centrally arranged – the
conductive upper calotte.

Float valve Buffer store

Distilled
water

Upper
calotte Heating

Printed wiring
board
Upper
Temperature
outer
sensor
sphere
shell

Reversing
Gyrosphere contacts

Return for
supporting liquid

Lower Lower
calotte outer
sphere
shell

Sensor for Pump


conductivity

Fig. 3–4: Outer Sphere and Pump – Sectional Drawing

2771E/110–800.DOC032 3–4 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

A store results in the partition in the upper part of this assembly; this forms the reserve vol-
ume of the supporting liquid. By the formation of condensation, this store supplies distilled
water to supplement the amount of supporting liquid in the area of the outer sphere. The
amount to be supplemented is controlled by a float valve.

In the return area, a heat cartridge has been built in for temperature regulation in the upper
outer sphere.

A transparent measuring cone serves for a visual check of the level of the supporting liquid
and the horizontal positioning of the gyrosphere.

A printed wiring board is mounted on the upper outer sphere shell; this board is connected
via plug and cable trunk with the slip rings. There is also a temperature sensor on the board
as well as an overtemperature fuse and a capacitor for the pump motor.

The outer sphere is fastened to the pendulum joint by quick–release fasteners in the upper
outer sphere shell.

3.1.3.2 Lower Outer Sphere Shell


The lower outer sphere shell forms the actual liquid support for the gyrosphere. It also con-
tains the electric reversing contacts at the height of the equator of the gyrosphere – required
for the follow–up of the outer sphere – and the conductive lower calotte.
The pump for the supporting liquid is in the lower part of the lower outer sphere shell.

The supporting liquid is returned by a tube that guides the supporting liquid from the upper
outer sphere shell to the suction area of the pump rotor. The sensor for measuring the con-
ductivity has been built in here as well.

Edition: 14. Febr. 1997 3–5 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

3.1.4 Gyrosphere
The gyrosphere (Fig. 3–5) contains the north–seeking two–gyro system. To reduce gas fric-
tion to both gyro rotors and to avoid oxidation, the gyrosphere is filled with gas (helium) and
hermetically sealed.

The gyrosphere is fitted with a conductive calotte at each pole – corresponding to the outer
sphere. At the equator, there is a semi–circular conductive band for pick–off of the heading
position.

Upper calotte

Rotor
Rotor

Equator band

Lower calotte

Fig. 3–5: Gyrosphere – Sectional Drawing

2771E/110–800.DOC032 3–6 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

3.1.5 Sensor Electronics


The printed wiring board with the sensor electronics (Fig. 3–6) is arranged as plug–in board
below the supporting plate. The following components are assembled on the board:
– processing of the digital angular value of the encoder as well as conversion into a serial
output signal
– setting of the encoder to zero
– reversing–contact signal–processing and control of the follow–up stepping motor
– 400Hz supply for gyro and pump motor
– evaluation of the height of the gyrosphere and conductivity of the supporting liquid
– temperature regulation of the outer sphere group
– digital heading display
– monitoring of the gyro run–up and automatic connection of the follow–up system

Choke
Choke

Heat sink Heat sink

Transformer

Controller Probe DIP switch

Fig. 3–6: Sensor Electronics PCB

Edition: 14. Febr. 1997 3–7 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

The sensor electronics PCB is connected via plugs to:


– the slip rings
– the stepping motor
– the encoder, and
– the fan

3.1.6 Casing
The cylindrical casing is provided with a door; when the door is removed, a cutout with an
angular range of approx. 100° and the total height of the casing will be available for assem-
bly and service purposes. The door is attached to the casing; the transition region is sealed
with rubber gaskets.

The casing floor contains the fastening bore–holes for board assembly as well as centrally
arranged perforations for the cooling air supply.
A fan in the upper part of the casing supplies the air current required for any necessary cool-
ing of the sensor.

The top of the casing is covered by the supporting plate (refer to Section 3.1.1).

2771E/110–800.DOC032 3–8 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

3.2 Operating Principle

3.2.1 Gyro System


(Refer to Fig. 3–7)
The gyrosphere, in operation floating freely in the supporting liquid within the outer sphere,
constitutes the north–indicating system. Two gyros installed in the gas–tight gyrosphere
and driven by AC produce, in conjunction with the combined effects of the earth’s rotation
and gravitation, a directive force which causes the gyrosphere to settle on the geographic
north–south line. Two mechanically coupled gyros with gyro vector axes at right angles to
each other are used in order to avoid errors caused by the ship’s roll and pitch motions.

When the gyro compass system is switched on, the gyro rotors begin to run up. The gyro-
sphere now oscillates about the north–south direction under the effects of gravity and the
earth’s rotation.

Resultant directive
force

Directive force Directive force


Gyro I Gyro II

Fig. 3–7: Gyro System – Principle

Edition: 14. Febr. 1997 3–9 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

A damping system incorporated in the gyrosphere damps these oscillations until the gyro-
sphere comes to rest (approx. 3 hours) and the resultant vector axis of the gyro system indi-
cates the north–south direction (Fig. 3–8).

Settling time
(h)
1 div. = 10 min

0° 60° 120° 180° 240° 300° 360°

Settling curve

Fig. 3–8: Settling Curve

2771E/110–800.DOC032 3 – 10 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

3.2.2 Hydrostatic, Dynamic Suspension and Centring of the Gyrosphere in the Outer
Sphere
(Refer to Fig. 3–9 and Fig. 3–11)
When the compass equipment is switched on, the pump for the supporting liquid functions
as well. The supporting liquid covers the gyrosphere and thereby forms the supporting bear-
ing for the sphere.
The weight of the gyrosphere and the specific gravity of the supporting liquid are adjusted
exactly so that, with the gyro compass at operating temperature, the gyrosphere has a slight
residual weight. This residual weight is cancelled by the liquid steam produced by the pump
which thereby simultaneously centres the sphere. In this way, the gyrosphere floats freely in
the outer sphere.

A conductive tube is built into the fluid return line for the measurement of the conductivity of
the supporting liquid. An alternating voltage at this location is constantly fed to a controller
and evaluated there.

Sphere

Return of supporting
liquid
Pump

Fig. 3–9: Hydrostatic Suspension – Principle

Edition: 14. Febr. 1997 3 – 11 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

To determine the height of the gyrosphere, on the one hand the mean distance of the gyro-
sphere from the reversing contacts is used and on the other the mean distance of the gyro-
sphere from the calottes via resistance measurements. The resulting values are processed
and evaluated in a controller.

3.2.3 Power Supply of the Gyrosphere


(Refer to Fig. 3–10 and Fig. 3–11)
The gyro rotors require an AC supply of 55 V/400 Hz in order to achieve a speed of rotation of
approx. 12,000 rev./min.The electric current for supplying the gyro rotors passes via the ca-
lottes of the outer sphere through the slightly basic, and therefore conductive, supporting
liquid to the calottes of the gyrosphere. The third phase required for the rotors is formed in
the inside of the sphere with the aid of a capacitor.

Upper
Equator band calotte

M1
Reversing
contact
R1
W2
W1

R2
Reversing
contact Symmetrical
transformer
Lower
Outer sphere calotte

Fig. 3–10: Principle of Current Transmission and Course Pick–off

2771E/110–800.DOC032 3 – 12 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

24VDC – Ship’s mains

Distributor
COMPACT
DC/DC–converter
Follow–up
stepping motor
+
control

Opto–
encoder

55V 400Hz Heating

Gyro
feed

0V
Power Conductivity,
supply temperature
etc.
Heating
Signal processing control
(Reversing contact
Opto–encoder signal, height, etc.)
Signal processing
Heating control
Microprocessor
Interface
Watchdog
Display

µP Serial
inter–
RS 422

face HEADING SERIAL

Watch–
dog
circuit

Heading display

Fig. 3–11: Block Diagram STANDARD 20

Edition: 14. Febr. 1997 3 – 13 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

3.2.4 Electric Pick–off and Follow–up for Course Transmission


(Refer to Fig. 3–10 and Fig. 3–11)
At the equator of the sphere there is a conductive band; its ends are designed for pick–off of
the sphere position with regard to the outer sphere. The pick–off has been designed as
bridge circuit and is part of the follow–up system.

The bridge circuit comprises the primary windings from the connected symmetrical trans-
former as well as both transfer resistances R1 and R2 of the supporting liquid between re-
versing contacts W1 and W2 of the outer sphere and the ends of the conductive band on the
gyrosphere.
When the ship changes direction, the outer sphere rotates against the gyrosphere. A count-
er–rotation of the transfer resistances R1 and R2 results. Due to the resulting asymmetry in
the bridge circuit, an electric voltage that is dependent on the direction of rotation is pro-
duced.
Via an amplifier, this voltage activates a stepping motor that makes follow–up the outer
sphere via a toothed belt until the transfer resistances are balanced. The position of the
outer sphere now once again corresponds with that of the gyrosphere.

The sensitivity of the follow–up system is within the limits of static exactitude. In this way, the
relation of the current heading to the azimuth is guaranteed.

The symmetrical transformer required for follow–up is on the printed wiring board of the sen-
sor electronics. A controller supplies digital control signals to integrated stepping motor
components. A stepping motor then makes follow–up the outer sphere to approx. 0.05° of
the gyrosphere by mechanical reduction.

The gyro compass STANDARD 20 transmits the heading signal via the serial interface
RS 422 HEADING SERIAL*) to the periphery.

3.2.5 Controlling the Temperature of the Outer Sphere Group


An electronic sensor measures the temperature of the supporting liquid. Its signal is pro-
cessed in a microcontroller. In case of under–temperature, this controller activates a heating
cartridge and in case of over–temperature, it switches on a fan. In case of prolonged heating
at over–temperature, a temperature fuse switches the heating off.

*) Ratheon Anschütz specific

2771E/110–800.DOC032 3 – 14 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

3.2.6 400 Hz Supply


(Refer to Fig. 3–11)
From the 24 VDC ship’s mains, the converter on the sensor electronics forms a stable–fre-
quency AC voltage of 400 Hz via a quartz–controlled harmonic oscillator. Variable frequency
half sine waves are generated; these result from the integration of a pulse–width modula-
tion.

Frequency stability is achieved by a quartz–controlled, PLL–regulated harmonic oscillator.


An electronic fuse switches off the converter in case of short circuit, overload or other faults.

The converter has a suitable antijammer that suppresses disturbances (caused by the
switching regulator) to the outside.

Edition: 14. Febr. 1997 3 – 15 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

3.2.7 Temperature–dependent Functions


Operating functions that are dependent on the temperature of the gyro compass are illus-
trated in Fig. 3–12.
When the gyro compass is switched on the heating is also switched on. Follow–up is
switched on after a temperature of 45 °C has been reached; the heating then begins to re-
duce its heating power proportionally down to 0% at 50 °C. From approx. 51 °C, the fan is
switched on. If the temperature increases up to 65 °C, then a coded over–temperature warn-
ing is displayed on the heading indicator; this display changes to an over–temperature
alarm when 70 °C are reached. If the temperature continues to increase beyond this point
then the temperature fuse shuts off the heating circuit at approx. 77 °C.

Heating
100%
Heating
0%

Fan
ON
Fan
OFF
Over–temp.
alarm
Over–temp.
warning

Heating circuit
Temperature fuse closed Heating circuit
shut off

Follow–up
Follow–up ON
OFF

40 45 50 55 60 65 70 75 80 °C

Fig. 3–12: Temperature–dependent Functions in the Gyro Compass


STANDARD 20

2771E/110–800.DOC032 3 – 16 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

3.3 Technical Data

3.3.1 Dimensions
Type 110 – 800 see Dimensional Drawing 110 D 222.HP005
Type 110 – 806 see Dimensional Drawing 110 D 222.HP018

3.3.2 Weight
Sensor Type 110 – 800: approx. 16 kg
Sensor Type 110 – 806: approx. 12 kg
(gyro compass with gyrosphere and supporting liquid)

3.3.3 Electrical Data


Supply voltage 24V DC
(18 to 36 V)

Power consumption:
– Sensor (run–up): 35 W
– Sensor (operation): 30 W
– Heating: max. 75 W (temporarily)
– Fan: 3 W (temporarily)

3.3.4 Accuracies
Settle point error: ≤± 0.1° x secLat.
Static error: ≤± 0.1° x secLat., RMS
Dynamic error: ≤± 0.4° x secLat.
(periodic roll and pitch + horizontal acceleration)
(secLat. = 1/cos Latitude)

Settling time: 3h
Rate of follow–up: 70°/s
Permissible rate of turn: unlimited
Acceleration of follow–up: 150°/s2
Permissible roll and pitch angle: ± 45°
Heading signal output:
serial interface “HEADING SERIAL” *): 9600 baud
20 ms

*) Raytheon Anschütz specefic

Edition: 18. Sept. 1997 3 – 17 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

3.3.5 Environmental Conditions and Other Requirements


Ambient temperature during operation: –10 °C to +55 °C
Storage temperature: *) –25 °C to +70 °C
EMC: see Declaration of Conformity
Other Requirements: Acc. to ISO 8728 Shipbuilding
Marine gyro compasses
Acc. to IMO Performance Standards for
gyro compasses, Resolution A.424(X1)

Type of enclosure: IP 23
Maintenance interval: 3 years

*) without supporting liquid

2771E/110–800.DOC032 3 – 18 Edition: 14. Febr. 1997


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

Index

A E
accuracy, 3 – 17 electrical data, 3 – 17
alignment error, 1 – 13, 1 – 15 encoder, 2 – 18, 2 – 32, 3 – 2p., 3 – 7p., 3 – 13
amplifier, 3 – 14 encoder value, 1 – 15
environmental conditions, 3 – 18
B equator band, 3 – 6, 3 – 12
error, 1 – 16
bellow, 3 – 3
error logbook, 1 – 16, 1 – 21
bridge circuit, 3 – 14
brush group, 2 – 29, 2 – 31
buffer store, 3 – 4 F
fan, 1 – 19, 2 – 17, 2 – 28, 3 – 2, 3 – 8, 3 – 14, 3 – 16
C filler, 1 – 6p., 2 – 12
filling device, 2 – 13
calotte, 3 – 12
lower, 3 – 4, 3 – 6, 3 – 12 filling in the liquids, 1 – 6
upper, 3 – 4, 3 – 6, 3 – 12
float valve, 3 – 4
capacitor, 3 – 5
flow control, 1 – 17
casing, 3 – 8
follow–up, 2 – 18, 3 – 5, 3 – 13p., 3 – 16
collector ring board, 2 – 29, 2–31
follow–up system, 1 – 10, 1 – 18p.
collector rings, 2 – 31
function, temperature–dependent, 3 – 16
compass zero, 1 – 11
conductance, 1 – 15
conducting paste, 2 – 26
G
conductive band, 3 – 14 gear, 3 – 2

conductivity, 3 – 11 gearing, 2 – 18
sensor for, 3 – 4p. gyro, 3 – 9
conductivity sensor, 2 – 26, 2 – 35 gyro current, 1 – 14
construction, 3 – 1 gyro rotor, 3 – 6, 3 – 12
converter, 3 – 15 gyro sphere, 3 – 9
course pick–off, 3 – 12 gyro system, 3 – 9p.
gyrosphere, 2 – 11, 2 – 18, 2 – 24, 3 – 1, 3 – 4, 3 – 6,
3 – 10pp.
D height of, 1 – 14, 2 – 18, 3 – 12
damping body, 3 – 3 inserting the, 1 – 5
installation of the, 1 – 3
damping system, 3 – 10 installing of, 1 – 4
digital display, 1 – 19 running time, 1 – 15

dimensions, 3 – 17
dipstick, 2 – 5, 2 – 7
directive force, 3 – 9
dynamic error, 3 – 17

Edition: 02. July 1999 A 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

H P
harmonic oscillator, 3 – 15 pendulum joint, 1 – 3, 3 – 2p.
heading indication, 1 – 10 pick–off, 3 – 14
heat conducting paste, 2 – 25 pick–off voltage, 1 – 22
heating, 2 – 17, 2 – 19, 3 – 4, 3 – 13, 3 – 16 potentiometer, 1 – 17
heating cartridge, 2 – 17, 2 – 19, 2 – 27, 3 – 14 power consumption, 3 – 17
heating phase, 1 – 10 pump, 2 – 18, 2 – 33, 3 – 4, 3 – 11
pump current, 1 – 14

I pump rotor, 3 – 5
putting into operation, 1 – 1
injector, 2 – 11
installation, 1 – 2
R
J r.o.t., output signal, 1 – 22
r.o.t. value, 1 – 14
joint, 2 – 28, 3 – 1pp.
rate of turn, 1 – 14
reference course, 1 – 10, 2 – 22p.
L reference course input, 1 – 11
LED indication, 3 – 2 reference course value, 1 – 12
liquid support, 3 – 5 register, clear, 1 – 21
locking pins, 2 – 14 residual weight, 3 – 11
luminous segments, 1 – 19 reversing contact, 2 – 26, 3 – 4p., 3 – 12, 3 – 14

M S
maintenance, 2 – 2 safety regulations, 2 – 1
maintenance schedule, 2 – 2 scope of delivery, 1 – 1
measuring cone, 1 – 6p., 2 – 5p., 2 – 12p., 2 – 33, 3 – 5 sensor electronics, 2 – 18p., 2 – 21p., 2 – 28p., 2 – 31,
3 – 1, 3 – 7p., 3 – 15
measuring gauge, 2 – 32
settle point error, 3 – 17
settling curve, 3 – 10
O settling phase, 1 – 19
operating principle, 3 – 9 settling time, 1 – 10, 1 – 15
operating states, 1 – 10 bridge over, 1 – 20
operating temperature, 1 – 10, 1 – 19 shipboard repair, 2 – 16
operating time, 1 – 15, 1 – 21 slip rings, 3 – 8
outer sphere, 1 – 3p., 1 – 18, 1 – 22, 2 – 3pp., 2 – 11, slip–ring assembly, 3 – 2
2 – 14, 2 – 27, 2 – 33, 3 – 1, 3 – 3p., 3 – 9, 3 – 11, snap closures, 1 – 8, 2 – 14p.
3 – 14
lower, 1 – 5, 2 – 11p., 2 – 34p., 3 – 4p. spare parts catalogue, 2 – 36
putting in the, 1 – 8 static error, 3 – 17
upper, 1 – 5, 2 – 11, 2 – 34, 3 – 4
step motor, 2 – 18
outer sphere PCB, 2 – 25p.
stepping motor, 1 – 19, 3 – 8, 3 – 13p.
overtemperature fuse, 2 – 25, 3 – 5

2771E/110–800.DOC032 B Edition: 02. July 1999


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

suction cup, 1 – 4, 2 – 11p., 2 – 24 temperature sensor, 2 – 18p., 2 – 26p., 3 – 4p.


supporting liquid, checking the level of, 2 – 3 test, 1 – 19
supporting liquid, 1 – 6, 2 – 2, 2 – 10, 2 – 13, 2 – 35, 3 – 1, tools, 2 – 11
3 – 5, 3 – 9, 3 – 11
toothed belt, 2 – 18, 2 – 29, 3 – 2, 3 – 14
level of, 2 – 6
temperature of, 1 – 10, 1 – 14, 1 – 18 toothed belt wheel, 3 – 2
supporting plate, 2 – 22, 2 – 27, 2 – 28pp., 3 – 1p. toothed disc, 2 – 29
suspension, hydrostatic, dynamic, 3 – 11 transportation support, 1 – 3
switching regulator, 3 – 15 trouble shooting, aids to, 2 – 18
switching–on procedure, automatic, 1 – 21 turn–on procedure, automatic, 1 – 16
symmetrical transformer, 3 – 12, 3 – 14

W
T warning, 1 – 16, 2 – 16p.
technical data, 3 – 17 weight, 3 – 17
temperature, controlling, 3 – 14
temperature controller, 2 – 17 Z
temperature fuse, 3 – 14, 3 – 16
zero position, 1 – 13
temperature PCB, 2 – 19

Edition: 02. July 1999 C 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

Notes:

2771E/110–800.DOC032 D Edition: 10. Mar. 1998


Gyro Compass STANDARD 20 Technical
Service Manual Documentation

Annex:

Drawings:
Dimensional Drawing Type 110 – 800, 110 – 804: 110 D 222.HP005
Type 110 – 806: 110 D 222.HP018
Circuit Diagram
Compass, general: 110 D 222.HP009
Sensor electronics: 110 C 222.HP008, Sheet 1 – 4
Outer Sphere PCB: 110 D 222.HP022
Configuration Sheet: 110 D 222.HP201

Edition: 14. Nov. 1997 Annex I 2771E/110–800.DOC032


Gyro Compass STANDARD 20
Service Manual

2771E/110–800.DOC032 Annex II Edition: 14. Febr. 1997

You might also like